Applied sciences

Archives of Metallurgy and Materials

Content

Archives of Metallurgy and Materials | 2025 | vol. 70 | No 4

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Abstract

The study analyzed two selected representative HSLA steels rolled at the Krakow branch of ArcelorMittal Poland S.A. The aim of the analysis was to determine the effect of parameters such as strain and cooling rate on the onset temperature of the transformation from austenite to ferrite. Dilatometric tests were carried out, followed by strain dilatometry. The cooling rate was varied and its relationship with the temperature of the beginning of austenite to ferrite transformation (Ar3) was determined. In the second part of the study, the subject literature was analyzed to find out how quickly the Ar3 temperature could be calculated. The available equations for calculating the Ar3 temperature were checked. However, the results of the calculations were not consistent enough to use these equations in the actual process. Therefore, the authors decided to develop their own equation – the proposed solution allows the calculation of the Ar3 temperature for the two selected HSLA steels mentioned above with an accuracy of several degrees and a correlation of more than 90%.
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Authors and Affiliations

Tomasz Hamryszczak
1
ORCID: ORCID
M. Zapf
T. Śleboda
ORCID: ORCID
G. Korpała
U. Prahl
ORCID: ORCID

  1. AGH University of Krakow, Poland; ArcelorMittal Poland S.A., Krakow, Poland
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Abstract

To resolve coating appearance non-uniformity in industrial PVD-coated cutting tools, this study investigates cathode system gas distribution optimization. By analyzing the gas flow characteristics of single-nozzle-type gas pipelines, finite element simulations were employed to compare gas flow fields under equal hole spacing and gradient hole spacing configurations. Structural optimizations, including downward nozzle orientation and diffusion space enlargement, were proposed to eliminate jet flow effects. Experimental results demonstrated that the gradient hole spacing design significantly improved coating uniformity. Energy-dispersive spectroscopy (EDS) analysis revealed that the carbon content deviation among upper, middle, and lower samples was less than 10%, effectively resolving axial chromatic inconsistencies. This work establishes theoretical frameworks and technical protocols for PVD gas distribution uniformity, advancing product quality and batch consistency.
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Authors and Affiliations

Zhao Jiang
1
Zhanji Ma
1
Shuilian Luo
1
Yanshuai Zhang
1

  1. National Key Laboratory on Vacuum Technology and Physics, Lanzhou Institute of Physics, Lanzhou 730000, P.R. China
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Abstract

This study aimed to design and prepare FeCoNi (AlSi)0.2,0.4,0.6 high-entropy alloy (HEA) magnetic powder and bulk by MA and spark plasma sintering (SPS), and to investigate the effects of AlSi variations on the microstructure evolution and magnetic properties of HEAs. A decrease in AlSi content promoted the precipitation of stratification faults (SFs) and twins from the face-centered cubic matrix. The addition of AlSi nonmagnetic elements and the formation of SFs and twins had obvious effects on the magnetic properties of the HEA. FeCoNi(AlSi)0.4 had excellent magnetic properties with 140.26±0.05 emu/g magnetic saturation (Ms) and 1.35±0.02 Oe coercivity field (Hc), and the excellent magnetic properties are due to the thinning effect of the single atomic layer twin boundary on the magnetic domain and the short-range magnetic domain bonding effect between the magnetic domains. The results of this study will expand the design and application of high-entropy alloys in the field of high-performance magnetic materials.
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Authors and Affiliations

Xiaohua Li
1
ORCID: ORCID
Wenbing Li
1
ORCID: ORCID
Rui Wang
1
ORCID: ORCID
Enshun Ping
2
ORCID: ORCID
Shaofeng Yang
1
ORCID: ORCID

  1. Tianjin Key Laboratory of High Performance Precision Forming Technology and Equipment, Tianjin 300222, China
  2. Downhole Technology Service Company, CNPC Bohai Drilling Engineering Company Limited, Tianjin 300280, China
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Abstract

Due to the unique physicochemical properties of copper (Cu), conventional fusion welding faces certain challenges when welding this material. In this study, Cu-Cu joints were fabricated using refill friction stir spot welding (RFSSW) at five different plunge depths. The macroscopic morphologies of the welded joints (WJs) under various welding conditions were examined, and the microstructural differences in representative zones of the WJ were analyzed. The microhardness and tensile-shear failure load (T-SFL) of the WJs were evaluated to assess the mechanical performance, and the failure mechanisms were explored. The results indicated that with increasing plunge depth, the microstructure tended to coarsen, accompanied by a gradual decrease in microhardness. The T-SFL initially increased and then decreased with increasing plunge depth, with the optimal depth found to be 1.4 times the plate thickness. For Cu-Cu joints, the softening effect in the heat-affected zone (HAZ) outside the stirring zone is identified as a key factor limiting the load-bearing capacity of the WJs.
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Authors and Affiliations

Xiaole Ge
1 2
ORCID: ORCID
I.N. Kolupaev
1
ORCID: ORCID
Di Jiang
1 2
ORCID: ORCID
Shouzhen Cao
2
ORCID: ORCID
Weiwei Song
2
ORCID: ORCID
Hongfeng Wang
2
ORCID: ORCID

  1. National Technical University «Kharkiv Polytechnic Institute», Department of Materials Science, Kharkiv, 61002, Ukraine
  2. Huangshan University, College of Mechanical and Electrical Engineering, Huangshan, 245041, P.R. China
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Abstract

Heavy-duty vehicle gears play a vital role in transmission systems, but the harsh operating conditions they endure often lead to surface wear and deformation. To mitigate these effects, gears must possess optimal hardness and wear resistance. The use of surface coatings has proven to be an effective strategy for enhancing gear performance. In this study, a Cr2O3-reinforced coating was applied to gear surfaces using supersonic flame spraying technology. Microstructural, elemental, and phase analyses were carried out using X-ray diffraction (XRD), scanning electron microscopy (SEM), and energy-dispersive spectroscopy (EDS) to evaluate the coating’s properties. The results revealed significant improvements in hardness, adhesion, and wear resistance, with the coated gear exhibiting a more compact surface microstructure. To further assess performance, solid models of both coated and uncoated gears were developed using ANSYS software. Static and fatigue life analyses indicated that the coated gear experienced reduced deformation and a longer service life. This study highlights the effectiveness of Cr2O3-reinforced coatings in the durability and overall performance of heavy-duty automotive gears.
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Authors and Affiliations

Ziyi Tan
1
ORCID: ORCID
Saihong Tang
1
ORCID: ORCID
B.T. Hang Tuah Baharudin
1
ORCID: ORCID
Rongbin Ma
2
ORCID: ORCID

  1. Universiti Putra Malaysia, Faculty of Engineering, Serdang, Selangor, 43400, Malaysia
  2. Nahua Ningbo New Materials Technology Co., Ltd, Ningbo City, 31500, China
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Abstract

Foreign object damage (FOD) is one of the main limiting factors for the life of aero-engine blades. In order to summarize the impact law and predict the damage gap caused by the impact of foreign objects on titanium alloy blades, the dynamic simulation calculation of foreign object damage at the inlet edge of an aero-engine guide vane was carried out with a specific blade as the research object, a cylindrical steel nail with high probability on the airport pavement as the foreign body and the most possible angle caused by the inlet flow field as the impact angle. The study found that: (i) The notch depth consists of two components: the initial depth at impact and the subsequent expansion due to centrifugal stress. (ii) The depth of the notch is always greater than the width. The maximum width of the notch is approximately equal to the cross-sectional diameter of the steel column. (iii) The relationship between notch depth and notch width is a quadratic function. (iv) The changes of notch depth with relative kinetic energy and steel column mass, and the changes of impact angle, maximum impact force and impact time with steel column mass are all power functions. With the increase of impact position, the relative kinetic energy of the steel column increases, and the change law is a quadratic function. (v) For the same foreign object, there is a critical value when the impact height increases. When the impact position is lower than it, the notch depth increases continuously. On the contrary, the notch depth decreases. Similarly, there is a critical value in the process of increasing relative kinetic energy. Smaller than it, the notch depth continues to increase, while larger than it, the notch depth continues to decrease. These findings provide data to support the diagnosis of blade damage under field conditions, and provide a theoretical basis for the design of blades against foreign object damage.
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Authors and Affiliations

Chunwang Li
1

  1. Xi’an International University, Engineering College, Xi’an, China
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Abstract

The main purpose of this research is the impact of graphene nanoparticle reinforcement on ballistic protection of composites and to investigate the ballistic and mechanical properties of these products. In this context nanocomposite ballistic plates were obtained by reinforcing different amounts of graphene to aramid-based composite plates after some processes. To characterize the graphene, several analyses were performed. Characteristic peaks were obtained by performing FTIR (Fourier Transform InFrared). Scanning Electron Microscopy (SEM) and Raman analyzes on graphene nanoplatelets used in the experimental study. Ballistic plates reinforced with graphene nanoplatelets and non-reinforced plates were subjected to shooting tests in the ballistic test laboratory in accordance with the NIJ (National Institute of Justice) standard and the test results were compared. As a result of the shooting tests, successful results were not achieved with ballistic plates reinforced with graphene and epoxy resin, except for one plate. This outcome was attributed to the negative impact of epoxy resin on the flexibility and energy absorption properties of the aramid layers. From a mechanical properties perspective, it was observed that the ultimate tensile strength of the samples with 0.5% and 1% by weight graphene increased.
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Authors and Affiliations

Bilgehan Şahin
1
ORCID: ORCID
Atilla Evcin
2
ORCID: ORCID

  1. Afyon Kocatepe University, Institute of Science, Department of Material Sciences and Engineering, Afyonkarahisar, Turkey
  2. Afyon Kocatepe University, Faculty of Engineering, Department of Material Sciences and Engineering, Afyonkarahisar, Turkey
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Abstract

In this study, an environmentally friendly nanoclay-containing polymeric film (NPF) that can be used instead of environmentally damaging plastic lids used in food packaging was produced and its effect on the shelf life of lavender essential oil was examined by using it as a lid packaging film in the packaging of lavender essential oil.


For this purpose, lavender essential oil was covered with nanoclay-containing polymeric films and physicochemical analyzes were carried out in the control group, 2nd month, 4th month and 6th month. SEM analysis was applied to the produced nanoclay, and biodegradability, haze and FTIR analyzes were applied to the produced film. Then, acidity, peroxide, color, refractive index, viscosity and essential oil components analyzes were applied to the stored essential oil at specified intervals for 6 months. As a result of these analyses, it was seen that the film showed a 31.74% deterioration in nature in the 6-month period, and the haze analysis result was determined as 87.17%. Acidity value (0.38%-0.68%), peroxide number (3.46-9.06), color results of lavender essential oil during storage *L (40.63-67.86), *a (–0.89/-1.56), *b (3.92- 5.23), refractive index results (1.4578-1.4632) viscosity results (2.78-6.87 mPa) and dominant essential oil components linalyl acetate (27.04%-31.74%) and linalool ­(42.80%-46.6%), lavandulyl acetate (1.25%-1.35%), 1-8 cineole (3.44%-4.29%), camphor (4.07%-5.26%) and borneol (2.18%-2.89%). In line with these results; It has been determined that the nanoclay-containing polymeric films produced as lid packaging have as much protective effect as the plastic lid.
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Authors and Affiliations

M. Ş. Pamukçu
1
ORCID: ORCID
E. Duman
2
ORCID: ORCID

  1. Afyon Kocatepe University, Graduate School of Natural and Applied Sciences, Department of Nanoscience and Nanotechnology, Afyonkarahisar, Türkiye
  2. Afyon Kocatepe University, Faculty of Engineering, Department of Food Engineering, Afyonkarahisar, Türkiye
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Abstract

Lightweight aggregate concrete (LWAC), produced by partially or fully replacing conventional dense aggregates with lightweight alternatives, is increasingly used in structural and building applications. Lightweight Expanded Clay Aggregate, or LECA, is a common kind of lightweight aggregate. However, due to its inherent disadvantages that include high water absorption caused by its porous structure, low mechanical strength, and high brittleness, its use in structural concrete is limited. Surface treatment of LECA has emerged as a promising strategy to improve its mechanical performance and durability, in order to overcome these limitations. Coating LECA with geopolymer-based materials made from solid waste and industrial waste that is high in aluminosilicates. These geopolymer systems can penetrate and seal the surface pores of LECA when activated by alkaline solutions to create a durable protective barrier that improves the structural integrity of the aggregate. Thus, this paper reviews the key parameters influencing the geopolymerization process including the composition and nature of the raw material, alkaline activator molarity, solid-to-liquid ratio, and curing conditions. In order to formulate long-lasting, high-strength geopolymer coatings for LECA and, subsequently, expand the use of the material in load-bearing and green structures, a comprehensive understanding of these factors is essential.

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Authors and Affiliations

S. Sivakumar
1
ORCID: ORCID
P. Arokiasamy
2
ORCID: ORCID
M. T. Selimin
1
ORCID: ORCID
Z. Yahya
3
ORCID: ORCID
R.A. Razak
3
ORCID: ORCID
MdA.O. Mydin
4
ORCID: ORCID
M.M.Al Bakri Abdullah
2
ORCID: ORCID
T. Imjai
5
ORCID: ORCID
M. Nabiałek
6
ORCID: ORCID

  1. Universiti Malaysia Perlis, Faculty of Chemical Engineering & Technology, Perlis, Malaysia
  2. Universiti Malaysia Perlis, Centre of Excellence Geopolymer and Green Technology, Perlis, Malaysia
  3. Universiti Malaysia Perlis, Faculty of Civil Engineering & Technology, Perlis, Malaysia
  4. Universiti Sains Malaysia, School of Housing, Building and Planning, Penang, Malaysia
  5. Walailak University, School of Engineering and Technology, Nakhon Si Thammarat, Thailand
  6. Czestochowa University of Technology, Faculty of Production Engineering and Materials Technology, Department of Physics, Czestochowa, Poland
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Abstract

A protective coating was developed on a biodegradable MgZn1Ca0.2Li1 alloy via micro-arc oxidation (MAO) method in a KOH + KF electrolyte. The coating, composed of MgF2, KMgF3, and MgO phases, uniformly covers the substrate material, exhibiting moderate surface roughness. Comprehensive analysis using XRD along with scanning and transmission electron microscopy cross-sectional observations, supported by the acquisition of diffraction patterns and EDS spectra, was conducted to confirm the nanocrystalline structure as well as the phase and elemental distribution. Electrochemical tests showed a tenfold decrease in corrosion current and a significant increase in polarization resistance. Hydrogen evolution was effectively suppressed, confirming protective barrier function. The use of environmentally friendly KOH and KF-containing electrolyte ensures the non-toxicity of the deposition process, resulting in the protection of future biodegradable implant surfaces. The results support the potential of this coating for orthopedic applications.
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Authors and Affiliations

M.M. Karaś
M. Bieda
1
Ł. Maj
1
ORCID: ORCID
S. Boczkal
2
ORCID: ORCID
A. Jarzębska
1
ORCID: ORCID
Z. Zając
1
B. Augustyn
2
ORCID: ORCID
D. Kapinos
2
K. Limanówka
2
ORCID: ORCID
J. Skiba
3
ORCID: ORCID

  1. Institute of Metallurgy and Materials Science, Polish Academy of Sciences, Kraków, Poland
  2. Łukasiewicz Research Network – Institute of Non-Ferrous Metals, Light Metals Division, Skawina, Poland
  3. Institute of High Pressure Physics, Polish Academy of Sciences, Warsaw, Poland
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Abstract

This review aims to explore the processing-structure-property relationship of Zn and Zn-based alloys developed for biodegradable cardiovascular stents. It assesses how conventional and advanced manufacturing techniques, including casting, extrusion, laser cutting, and additive manufacturing, affect the microstructure, mechanical performance, and degradation behavior of Zn-based materials. Particular emphasis is placed on the potential of additive manufacturing due to its ability to enhance microstructure, corrosion, and mechanical properties by adjusting the processing parameters and producing patient-specific stent geometries with enhanced precision and functionality. The review also addresses the unique processing challenges associated with Zn, such as high vaporization during laser processing. Additionally, the review identifies key knowledge gaps and outlines directions to support future research to advance Zn-based stents toward clinical translation as biodegradable cardiovascular stents.
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Authors and Affiliations

M.A. González García
1
ORCID: ORCID
A. Dobkowska
1
ORCID: ORCID
W. Święszkowski
1
ORCID: ORCID

  1. Warsaw University of Technology, Faculty of Materials Science and Engineering, Biomaterials Group, Materials Design Division, 141 Wołoska Street, 02-507 Warsaw, Poland
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Abstract

Tin-silver-copper (Sn-3.0Ag-0.5Cu, SAC305) in the form of SAC305/Cu joint were compared under different reflowing conditions; conventional reflow (CR) and microwave hybrid heating (MR). The results showed that both reflow methods produced an interfacial and primary intermetallic compound (IMC) layer, specifically η-Cu6Sn5, which contributed to increased sample hardness. However, extended MR reflow times led to the formation of ɛ-Cu3Sn, which could potentially reduce solder joint reliability. Notably, after exposure to corrosion, the samples exhibited minimal pitting, indicating enhanced corrosion resistance following MR reflow. This improvement is likely due to the more prominent IMC presence in MR compared to CR.
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Authors and Affiliations

C.C. Chang
1
ORCID: ORCID
M.F. Mohd Nazeri
ORCID: ORCID
M.A.F.M. Mukhtar
1
ORCID: ORCID
A. Alshoaibi
2
ORCID: ORCID
Y. Tabak
3
ORCID: ORCID
A. Evcin
4
ORCID: ORCID
F. Hussain
5
ORCID: ORCID
A.A. Mohamad
1
ORCID: ORCID

  1. Universiti Sains Malaysia, Energy Materials Research Group (EMRG), School of Materials and Mineral Resources Engineering, Pulau Pinang, Malaysia
  2. King Faisal University, Department of Physics, College of Science, Al-Hassa, Hofuf 31982, Saudi Arabia
  3. TUBITAK National Metrology Institute (TUBITAK UME), Kocaeli 41470, Türkiye
  4. Afyon Kocatepe University, Department of Materials Science and Engineering, Afyon 03200, Türkiye
  5. NED University of Engineering and Technology, Department of Materials Engineering, Karachi 75270, Pakistan
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Abstract

Electron backscattered diffraction is widely used for phase and orientation imaging of crystalline specimens. Despite the inherent complexity of diffraction images, current analysis methodologies typically focus on the position of Kikuchi bands or direct comparisons between experimental and simulated patterns. These approaches require prior knowledge of the phases to be analyzed, limiting their applicability in certain scenarios. This paper introduces an alternative methodology, crystallographic analysis of lattice metric, which extracts phase and orientation information directly from the registered diffraction pattern without requiring predefined standards. The paper outlines the methodology, discusses limitations, and demonstrates possible application in phase analysis, lattice parameter ratio mapping, and qualitative lattice distortion mapping.
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Authors and Affiliations

K. Wójciak
1
ORCID: ORCID
T. Tokarski
1
ORCID: ORCID
G. Cios
1
ORCID: ORCID
A. Winkelmann
1
ORCID: ORCID
R. Chulist
2
ORCID: ORCID
G. Nolze
3 4

  1. AGH – University of Krakow, Academic Centre for Materials and Nanotechnology, Al. Mickiewicza 30, 30-059 Krakow, Poland
  2. Institute of Metallurgy and Materials Science, Polish Academy of Sciences, 25 Reymonta Street, 30-059 Krakow, Poland
  3. Federal Institute for Materials Research and Testing (BAM), Berlin, Germany; TU Bergakademie Freiberg, Institute of Mineralogy, Freiberg, Germany
  4. TU Bergakademie Freiberg, Institut für Mineralogie, Freiberg, Germany
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Abstract

The rise in demand for self-compacting concrete (SCC) results in an associated rise in the use of primary components like cement and aggregate. Furthermore, environmental deterioration, climate change, and pollution are significant environmental concerns. The problem of environmental degradation caused by the disposal of industrial waste, particularly coal bottom ash (CBA) from thermal power plants, requires urgent attention. Given the significant shortage of essential materials like cement and aggregates, it is crucial to find alternative materials to replace cement. There is a pressing need for high-quality materials that can effectively substitute for cement and withstand high temperatures. A key challenge in improving the fire resistance of concrete at elevated temperatures is maintaining its compressive strength. This research seeks to explore the effects of substituting ground CBA for cement on the compressive strength and fire resistance of self-compacting concrete (SCC). Four SCC-CBA mixtures were created by replacing 0%, 10%, 20%, and 30% of the cement weight with ground CBA. Both CBA-SCC and control SCC specimens were subjected to elevated temperatures of 200, 400, 600, and 800°C for one hour, and mass losses along with compressive strength reductions were assessed post-heating. The results indicate that the highest compressive strength for SCC is achieved with 10% ground CBA. All mixtures met the specified strength requirements in 28 days, with compressive strength values ranging from 30 MPa to 39 MPa. At 400°C, the SCC with 10% ground CBA showed greater mass and strength degradation compared to the control samples.
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Authors and Affiliations

M.I. Al Biajawi
1
ORCID: ORCID
M.A. Ahmed
1
ORCID: ORCID
R. Embong
2
ORCID: ORCID
K. Muthusamy
1
ORCID: ORCID
N. Hilal
3
ORCID: ORCID
I.W.BT Ismail
1
ORCID: ORCID
H.A. Jabar
1
ORCID: ORCID

  1. Universiti Malaysia Pahang Al-Sultan Abdullah (UMPSA), Faculty of Civil Engineering Technology, Persiaran Tun Khalil Yaakob, 26300 Pahang, Malaysia
  2. University of Fallujah, Department of Engineering Affairs, Fallujah, Iraq
  3. University of Fallujah, Scientific Affairs Department, Fallujah, Baghdad, Iraq
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Abstract

This study investigates the microstructural transformations of rice husk, with a focus on the amorphous-to-crystalline phase transition and the impact of acid leaching treatments. Recognizing rice husk’s potential as a source for high-purity silica materials, the research explores the influence of treatment sequences and citric acid concentrations on microstructure and impurity removal. Utilizing X-ray Diffraction (XRD) and Scanning Electron Microscopy (SEM), the study analyzes leached rice husk samples subjected to varied acid leaching conditions. Notably, XRD reveals a consistent amorphous phase in both leached rice husk (LRH) and leached rice husk ash (LRHA), independent of pre-treatment methods. SEM images demonstrate enhanced SiO2 particle morphology at different citric acid concentrations compared to raw rice husk particles. The nuanced interplay between treatment sequences, acid concentrations, and resulting microstructures is highlighted, indicating the potential for tailored high-purity silica materials from rice husk. The presence of pores in rice husk ash further underscores the efficacy of acid leaching in impurity removal. In conclusion, the study offers a comprehensive understanding of amorphous microstructural evolution in rice husks, presenting opportunities for controlled microstructure development in the production of high-purity silica materials.
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Authors and Affiliations

Chong Kah Vui
1
ORCID: ORCID
N.H. Jamil
1
ORCID: ORCID
F. Che Pa
2
ORCID: ORCID
Mohd.M.Al B. Abdullah
2
ORCID: ORCID
B. Jeż
3
ORCID: ORCID
W.M.Arif W. Ibrahim
2
ORCID: ORCID

  1. Universiti Malaysia Perlis (UniMAP), Faculty of Mechanical Engineering & Technology, Perlis, Malaysia
  2. Universiti Malaysia Perlis (UniMAP), Faculty of Chemical Engineering & Technology, Perlis, Malaysia
  3. Czestochowa University of Technology, Faculty of Mechanical Engineering and Computer Science, Department of Technology and Automation, Czestochowa, Poland
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Abstract

Coronary artery disease (CAD) remains a leading cause of mortality, driving advancements in bioresorbable stents (BRS). While 3D printing enables precise fabrication of such stents, surface roughness remains a critical factor influencing biocompatibility and vascular healing. This study investigates the effects of layer height, nozzle temperature, printing speed and flow rate on the surface roughness of 3D-printed polycaprolactone (PCL) BRS. A novel aspect of this work lies in the application of the ImageJ SurfCharJ plugin to quantify roughness metrics (Ra and Rq) from scanning electron microscopy (SEM) images, which is an approach rarely explored in polymer-based stent research. Statistical analyses using t-tests and ANOVA identified layer height and nozzle temperature as the most significant factors, with 0.2 mm layer height and lower nozzle temperatures yielding relatively smoother surfaces. These findings contribute to the optimisation of FDM printing parameters for enhanced surface quality in PCL-based BRS and support the broader adoption of image-based roughness quantification in biomedical additive manufacturing.
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Authors and Affiliations

Kuang Yee Ng
1
ORCID: ORCID
Noorhafiza Muhammad
1 2
ORCID: ORCID
Mohd Shuhidan Saleh
1
ORCID: ORCID
Siti Noor Fazliah Mohd Noor
3
ORCID: ORCID
Shayfull Zamree Abd. Rahim
1 2
ORCID: ORCID
Nur Amalina Muhammad
4
ORCID: ORCID
Kamalakanta Muduli
5
ORCID: ORCID
S. Garus
6
ORCID: ORCID

  1. Universiti Malaysia Perlis, Faculty of Mechanical Engineering & Technology, 02600 Arau, Perlis, Malaysia
  2. Universiti Malaysia Perlis, Geopolymer and Green Technology, Centre of Excellence Geopolymer and Green Technology, 02600 Arau, Perlis, Malaysia
  3. Universiti Sains Malaysia, Dental Stimulation and Virtual Learning, Research Excellence Consortium, Advanced Medical and Dental Institute, 13200 Kepala Batas, Pulau Pinang, Malaysia
  4. Universiti Sains Malaysia, Engineering Campus, School of Mechanical Engineering, 14300 Nibong Tebal, Pulau Pinang, Malaysia
  5. Papua New Guinea University of Technology, Mechanical Engineering Department, Lae, Morobe Province, PMB 411, Papua New Guinea
  6. Czestochowa University of Technology, Faculty of Mechanical Engineering, Department of Mechanics and Fundamentals of Machinery Design, 73 Dąbrowskiego Str., 42-201 Częstochowa, Poland
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Abstract

This study focuses on synthesizing new electrolyte materials for solid oxide fuel cell (SOFC) with the composition of Ce0.8-x MnxSm0.2O1.9-δ (x = 0, 0.025, 0.05, 0.1). The main aim is to investigate the effect of varying molar concentrations of manganese (Mn) as a secondary dopant on density, phase composition, and ionic conductivity of samarium-doped ceria (SDC). Accordingly, X-ray diffraction (XRD) and impedance spectroscopy (IS) were employed to characterize the samples. Mn-doped samples sintered at 1400°C for 5 hours exhibited a single-phase cubic fluorite structure with larger lattice parameters and volumes compared to the undoped sample. All samples achieved a high relative density exceeding 94%. Notably, the sample with 10 mol% Mn reached a relative density of 99.6%. Impedance data revealed that the ionic conductivity of the Mn-doped samples was enhanced by an order of magnitude compared to the undoped samples. This indicates that Mn is a promising dopant for SDC in electrolyte applications for SOFCs.
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Authors and Affiliations

E.Ch. Chee Yu
1
ORCID: ORCID
S.S. Che Abdullah
1
ORCID: ORCID
I.H. Wan Nordin
2
ORCID: ORCID
S.H. M.Salleh
1
ORCID: ORCID
R.A. Malek
1 3
ORCID: ORCID
P. Pietrusiewicz
4
ORCID: ORCID

  1. Universiti Malaysia Perlis (UniMAP), Faculty of Chemical Engineering & Technology, 02600 Arau, Perlis, Malaysia
  2. Universiti Malaysia Perlis (UniMAP), Faculty of Mechanical Engineering & Technology, Kampus Tetap Pauh Putra, 02600 Arau, Perlis, Malaysia
  3. Universiti Malaysia Perlis (UniMAP), Centre of Excellence for Frontier Materials Research (CFMR), Jalan Kangar – Alor Setar, 01000 Kangar, Perlis, Malaysia
  4. Czestochowa University of Technology, Faculty of Production Engineering and Materials Technology, Department of Physics, 19 Armii Krajowej Av., 42-200 Częstochowa, Poland
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Abstract

This study examines the impact of Dimethylformamide, DMF/Acetone ratio (60/40, 70/30 and 100/0) and stirring time (16 hours and 24 hours) on Polyvinylidene Fluoride electrospun fibers. Total of six samples were prepared at 12% solution concentration were electrospun at 20 kV, 10 cm tip-to-collector distance, and 1 mL/h flow rate. Morphological analysis showed that a 70/30 ratio produced finer fibers with fewer beads than 60/40 ratio, while prolonged stirring increased fiber diameter. Electrical analysis confirmed the lowest resistance and highest conductivity for these fibers. The 70/30 ratio and 16-hour stirring time technique optimized fiber structure and electrical performance for advanced applications.
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Authors and Affiliations

M.I. Hakimi bin Ismail
1
ORCID: ORCID
S.S. Syed Bakar
1
ORCID: ORCID
S. Yahud
2
ORCID: ORCID
S. Chaisitsak
3
ORCID: ORCID

  1. Universiti Malaysia Perlis (UniMAP), Faculty of Chemical Engineering & Technology, Kompleks Pusat Pengajian Jejawi 3 Kawasan Perindustrian Jejawi, 02600 Arau, Perlis, Malaysia
  2. Universiti Malaysia Perlis (UniMAP), Faculty of Electronic Engineering & Technology (FKTEN), Pauh Putra Campus, 02600 Arau, Perlis, Malaysia
  3. Department of Electronics Engineering, School of Engineering, King Mongkut’s Institute of Technology Ladkrabang, Bangkok, Thailand
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Abstract

Renewable energy sources are increasingly gaining interest due to their environmentally friendly features and sustainability. This interest is increasing with the awareness of the environmental damage and depletion possibilities of fossil fuels, which are currently used intensively. However, discontinuity, which is a significant disadvantage of renewable energy sources, is seen as a factor limiting the development of this field. In this study, a study focusing on a hybrid energy system that combines solar and wind energy with biogas sources was conducted. The inability to provide solar energy production at night, the fluctuation of wind energy production due to changing weather conditions, and the variability in energy production of biogas systems depending on the raw material are the factors affecting the design of this hybrid system. In this study, discontinuity in renewable energy production was minimized with the hybrid system. Hybrid systems integrate solar, wind and biogas energy sources, ensuring that the energy obtained from these sources balances each other. In this way, even in cases such as adverse weather conditions or night hours, the fluctuation in energy production is reduced and a continuous and stable energy source is obtained. With the widespread use of electric vehicles, energy demand is expected to increase even more. A sample design proposal has been made in order to meet this increasing energy need from clean and sustainable sources. In addition, in this study, a system has been proposed for the future reference of Turkey’s energy need for electric vehicle charging stations, for a time estimate over a location determined in Giresun province and for this need to be met with clean energy. The design of the system was carried out through the HOMER PRO program.
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Authors and Affiliations

S. Ceylan
1
ORCID: ORCID
H. Zenk
2
ORCID: ORCID

  1. Giresun University, Departm ent of Energy Systems Engineering, Msc. Student, Giresun, Türkiye
  2. Giresun University, Departm ent of Electrical and Electronics Engineering, Giresun, Türkiye
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Abstract

In this work, we have performed experimental measurements and analysis of the annealing effect in the temperature range of 100°C-900°C on the magnetic field-induced bending phenomenon of Heusler alloys with the nominal composition of Ni50Mn30Ga18Cu2. The annealing process resulted in an increase of the average grain size. Annealing also affected the magnetic field-induced bending effect, increasing the maximum value of the obtained normalized deflection by about six-fold. However, this effect occurred in the case of ribbons annealed at higher temperatures, i.e. above 500°C. Annealing also led to a reduction in the magnetic field value required to activate the magnetic field-induced bending effect. The annealing process in the range from 500°C to 900°C affected both the amplitude and the maximum value of the normalized deflection. The presented results demonstrate that through heat-treatment the functional properties of the analyzed Ni-Mn-Ga-Cu ribbons, obtained by the melt spinning method, can be effectively optimized.
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Authors and Affiliations

M.J. Szczerba
1
ORCID: ORCID
M. Kowalska
1
ORCID: ORCID
M. Dudziński
1
ORCID: ORCID
A. Wierzbicka-Miernik
1
ORCID: ORCID
Ł. Rogal
1
ORCID: ORCID
A. Bigos
1
ORCID: ORCID

  1. Institute of Metallurgy and Materials Science, Polish Academy of Science, 25 Reymonta Str., 30-059, Kraków, Poland
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Abstract

In order to create biodegradable magnesium-based implants, calcium-deficient hydroxyapatite (CDHA) nanoparticles were incorporated into AZ31 magnesium (Mg) alloy using friction stir processing. When compared to the AZ31 base alloy (41.4±5.9 µm), the composites showed grain refinement up to 1.8±1.9 µm. The composition of the produced composites is confirmed by characterization using electron microscopy and X-ray diffraction analysis. Because of the reduced grain size and the added nano-CDHA, the composite’s hardness (91±12.6 HV0.1) was higher than the parent alloy’s (46±3.3 HV0.1). Both the base alloy and the composite have undergone uni-axial tensile testing. In comparison to the basic alloy (225±4.9 MPa), the grain refined composite has demonstrated a comparatively higher strength (283.6±5.1 MPa). Machining studies carried out by drilling experiments at 90 rpm and 180 rpm with 15 mm/min and 30 mm/min feed revealed higher cutting forces for the composites. However, the edge damage in the produced holes was observed as significantly lower for the composites compared with the base alloy.
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Authors and Affiliations

Manoj Kumar Elipey
1
ORCID: ORCID
P.S. Kishore
1
ORCID: ORCID
B. Ratna Sunil
2
ORCID: ORCID

  1. Andhra University, Department of Mechanical Engineering, College of Engineering (A), Visakhapatnam, Andhra Pradesh, India
  2. Prince Mohammad Bin Fahd University, Department of Mechanical Engineering, College of Engineering, Al-Khobar 31952, Saudi Arabia
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Abstract

The article presents the development of an innovative shape of the APS hollow block based on a cuboid, made of a designed recycled concrete mixture with additives of SBR rubber granules of various fractions and PET flakes obtained from recycling giving the possibility to managing this waste and contributing to environmental protection. The newly designed shape of the concrete wall block makes it possible to build foundation and retaining walls easily and quickly. At the same time, the designed curvilinear through-holes and two grooves enable the blocks to be joined horizontally with one another in a so-called ‘locking’ manner, ensuring horizontal stability and making it possible to meet the requirements for traditional openwork wall blocks. A series of laboratory tests is presented on the basis of designed concrete mixtures with different percentages of additives in the form of recycled waste: SBR rubber granules of different fractions and PET flakes, followed by the production of an openwork block APS from the selected recycled concrete mixture, which was compared with the reference block Alfa.
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Authors and Affiliations

I. Adamczyk
1
ORCID: ORCID

  1. Czestochowa University of Technology, Faculty of Construction, Department of Civil Engineering, 3 Akademicka Str., 42-201 Częstochowa, Poland
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Abstract

In this study, various contents of graphene nanosheets (GNS) were successfully incorporated into Sn-0.7Cu base alloy by powder metallurgy (PM) technique to form Sn-0.7Cu-xGNS composite materials. The synthesis process included mixing and mechanical alloying, compacting and sintering. The effects of GNS on the microstructure, wettability, microhardness and melting properties were investigated. Optical and scanning electron microscopy (SEM) with energy-dispersive spectroscopy (EDS) revealed that the distribution of GNS in the solder matrix became more evident as the content of GNS increased. The reinforcement particles were homogeneously distributed at the grain boundaries, resulting in a finer β-Sn structure. The melting temperatures of the synthesized composites, determined by differential scanning calorimetry (DSC), are slightly higher than those of the Sn-0.7Cu base alloy. Incorporating GNS into the Sn-0.7Cu matrix enhanced microhardness up to 15.65% and reduced the contact angle between the composite solder and copper substrate up to 48.6%, significantly improving wettability.
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Authors and Affiliations

M. Nedeljković
1
ORCID: ORCID
S. Mladenović
1
ORCID: ORCID
V. Ćosović
2
ORCID: ORCID
I. Marković
1
ORCID: ORCID
J. Petrović
1
ORCID: ORCID
U. Stamenković
1
ORCID: ORCID

  1. University of Belgrade – Technical Faculty in Bor, 19210 Bor, Serbia
  2. University of Belgrade – Institute of Chemistry, Technology and Metallurgy, 11001 Belgrade, Serbia
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Abstract

The paper describes an experimental study of thin layers obtained using the vibrating electrode method. Vibrating electrodes are used because they are effective for producing layers with high hardness and wear resistance. Before the depositions, the base material was polished with abrasive paper to remove any oxides and impurities. Furthermore, four electrodes made of Ti, TiC, WC, and stellite were used to deposit different layers on the surface of steel blades using an Elitron 22 installation. The tungsten electrode was used to improve mechanical properties, whereas the titanium electrode increased corrosion resistance. Both the substrate and the deposited layers have had their chemical composition, microstructure, and hardness analyzed. The substrate is made of medium-alloyed steel, which is commonly used to make plastic shredder blades. Following deposition, the samples were subjected to final heat treatments, including quenching and tempering. Furthermore, microhardness and microstructural analyses were conducted to assess the properties and surface morphology of the coatings.
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Authors and Affiliations

D.C. Achitei
1
ORCID: ORCID
M.-G. Minciuna
1
ORCID: ORCID
D.-D. Burduhos-Nergiş
1
ORCID: ORCID
A.V. Sandu
1 2 3
ORCID: ORCID
M. Nabialek
4
ORCID: ORCID
A.E. Karamguzhinova
5
ORCID: ORCID
V.V. Savinkin
5
ORCID: ORCID
S.L. Toma
1
ORCID: ORCID
P. Vizureanu
1 3
ORCID: ORCID

  1. Technical University of Iasi, Faculty of Materials Science and Engineering, “Gheorghe Asachi” 67 Prof. D. Mangeron Blvd., 700050, Iasi, Romania
  2. Romanian Inventors Forum, Str. Sf. P. Movila 3, 700089 Iasi, Romania; Academy of Romanian Scientists, 54 Splaiul Independentei St., Sect. 5, 050094 Bucharest, Romania
  3. Academy of Romanian Scientists, 54 Splaiul Independentei St., Sect. 5, 050094 Bucharest, Romania
  4. Czestochowa University of Technology, Department of Physics, Armii Krajowej 19 Av., 42-200 Częstochowa, Poland
  5. M. Kozybayev North Kazakhstan University, Transport and Mechanical Engineering Department, 86 Pushkin Street, Petropavlovsk, 150000, Republic of Kazakhstan
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Abstract

The combined effect of calcium hydroxide (CH) and heat treatment on mechanical and morphological performances of geopolymer remains underexplored, presenting a critical gap in heat-resistance geopolymer research. This paper investigates the effect of CH (0, 2, and 4 wt.%) and elevated temperatures (200–1000°C) on the mechanical and morphological properties of fly ash (FA) geopolymers. The addition of 2 wt.% of CH enhanced compressive strength (35.8 MPa), attributed to coexistence of N-A-S-H and C-S-H, which enhanced structural interlocking and reinforced the compactness. At 200°C, FA geopolymers developed a robust structure due to further geopolymerization; however, structural deterioration occurred at 800–1000°C due to the melting of geopolymer gels and further phase transformation. This study provides guidelines for synthesizing sustainable and thermally resistant construction binders, particularly for applications in industrial flooring and thermal insulation structural walls.
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Authors and Affiliations

H. Yong-Jie
1 2
ORCID: ORCID
M.M.Al Bakri Abdullah
ORCID: ORCID
L. Yun-Ming
1 2
ORCID: ORCID
H. Cheng-Yong
1 3
ORCID: ORCID
O. Shee-Ween
1 2
ORCID: ORCID
T. Hoe-Woon
1 3
ORCID: ORCID
L. Jia-Ni
1 2
ORCID: ORCID
Y. Yu-Xin
1 2
ORCID: ORCID
M. Nabiałek
4
ORCID: ORCID

  1. Universiti Malaysia Perlis (UniMAP), Centre of Excellence for Geopolymer and Green Technology (CEGeoGTech), Arau, Perlis, Malaysia
  2. Universiti Malaysia Perlis (UniMAP), Faculty of Chemical Engineering and Technology, Perlis, Malaysia
  3. Universiti Malaysia Perlis (UniMAP), Faculty of Mechanical Engineering and Technology, Perlis, Malaysia
  4. Czestochowa University of Technology, Faculty of Production Engineering and Materials Technology, Department of Physics, Częstochowa, Poland
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Abstract

This study investigates the nucleation mechanism of slag alkali activation at different solid-to-liquid ratios, focusing on kinetics, including growth rates. Heat evolution during activation was monitored, and calorimetric data were analyzed using the Johnson–Mehl–Avrami–Kolmogorov model. Compressive strength and phase evolution (via wide-angle X-ray scattering) were correlated with heat evolution to enhance understanding of reaction mechanisms in alkali-activated material formation. This is essential for producing alkali-activated slag that meets standard requirements for construction applications. Results showed that the highest heat evolved (–360.60 J/g) did not correlate with the best strength performance (22.69 MPa at 1 day and 25.83 MPa at 3 days), since the lowest cumulative heat (–226.15 J/g) at an S/L ratio of 1.4 yielded the best strength. This was supported by the highest growth rate (0.1172 min–1) at this ratio. JMAK analysis indicated instantaneous nucleation with one-dimensional rod-like growth, driven by increased nucleation site availability. From the results obtained, it can be concluded that an increment in S/L ratio significantly increased nucleation and polymerization of alkali-activated slag, thereby hindering heat flow, as evidenced by the lowest total cumulative heat evolved. In addition, the highest growth rate observed corresponded linearly with the compressive strength, further confirming densification by polymeric gels formed during alkali activation.
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Authors and Affiliations

R. Mohamed
1 2
ORCID: ORCID
M.M.Al Bakri Abdullah
1 2
ORCID: ORCID
R.A. Razak
1 3
ORCID: ORCID
D.L.Ch. Hao
1 3
ORCID: ORCID
P. Arokiasamy
1 2
ORCID: ORCID
N.A. Yaacob
1 2
ORCID: ORCID
Md A.O. Mydin
4
ORCID: ORCID

  1. Universiti Malaysia Perlis (UniMAP), Centre of Excellence Geopolymer & Green Technology (CEGeoGTech), Perlis, Malaysia
  2. Universiti Malaysia Perlis (UniMAP), Faculty of Chemical Engineering & Technology, Perlis, Malaysia
  3. Universiti Malaysia Perlis (UniMAP), Faculty of Civil Engineering & Technology, Perlis, Malaysia
  4. Universiti Sains Malaysia, School of Housing, Building and Planning, Gelugor, Penang, Malaysia
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Abstract

In this study, the effects of 0.5 wt.% of micro-sized and nano-sized nickel-coated precipitated calcium carbonate (PCC) on the structural, microstructural, and mechanical properties of tin-zinc (Sn-Zn) solder alloys were examined. X-ray diffraction analysis revealed the formation of a monoclinic Ni₃Sn₄ phase, indicating significant structural transformation due to Ni-coating. Microstructural investigation showed refined Zn-rich grains in the composite solder alloys with micro-sized Ni-coated PCC, attributed to grain boundary strengthening. Elemental study confirmed a reduced Zn content of around 3.69 at.%, suggesting diffusion-induced redistribution during phase formation. Vickers microhardness testing using diamond indentation revealed that Sn-Zn solder with micro-sized Ni-coated PCC exhibited the highest hardness at 16.98 ± 5 HV, which is 12% higher than pure Sn-Zn solder. The results demonstrate the combined influence of phase reinforcement and microstructural evolution in enhancing the mechanical performance.
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Authors and Affiliations

W.H.B.M. Saufee
1
ORCID: ORCID
L.W. Keong
1
A.S. Sangar
1
ORCID: ORCID
J.A. Wahab
1 2
ORCID: ORCID
N.I.M. Nadzri
1 2
ORCID: ORCID
Vinh-Dat Vuong
3 4
ORCID: ORCID
A.A. Mohamad
5
ORCID: ORCID
A. Alshoaibi
6
ORCID: ORCID
M.F.M. Nazeri
1 2
ORCID: ORCID

  1. University Malaysia Perlis (UniMAP), Faculty of Chemical Engineering and Technology, Jejawi 2 Campus, Arau, Perlis, Malaysia
  2. Universiti Malaysia Perlis (UniMAP), Surface Technology Special Interest Group, Faculty of Chemical Engineering and Technology, Arau, Perlis, Malaysia
  3. Ho Chi Minh City University of Technology (HCMUT), VNU-HCM Key Laboratory for Materials Technology, Ho Chi Minh City, Vietnam
  4. Vietnam National University Ho Chi Minh City, Thu Duc City, Ho Chi Minh City, Vietnam
  5. Universiti Sains Malaysia, Energy Materials Research Group (EMRG), Nibong Tebal, Penang, Malaysia
  6. King Faisal University, Department of Physics, College of Science, Hofuf, Saudi Arabia
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Abstract

This study qualitatively demonstrates the role of Ni addition on transient liquid phase (TLP) Sn−Ag−Ni solder alloy through multiple reflow cycles, focusing on the formation, stability, and transformation of intermetallic compounds (IMCs). The optimal incorporation of 0.3 wt.% nickel (Ni) into the Sn−Ag solder alloy promotes the formation of thermally stable, high-melting-point IMCs, enhancing the structural integrity of the solder joint. Phase diagram analysis using Thermo-Calc software qualitatively confirms the coexistence of Ag3Sn, Ag4Sn, and Ni3Sn4 with the β-Sn phase, supporting their structural role in solder joint stability. Thermodynamic analysis shows that Ag3Sn IMC has the highest favorability for formation and stability at room temperature, while Ni3Sn4 IMC enhances high-temperature performance. Differential Scanning Calorimetry (DSC) analysis qualitatively supports these findings, revealing two distinct melting peaks. The first peak relates to the eutectic melting temperature, while the second peak relates to the high melting temperature. The Sn−Ag−Ni solder alloy is more thermally stable than Sn−Ag. Heat flow data indicate enhanced phase transformations and improved thermal stability in Ni-containing solder alloy. This study provides a qualitative understanding of the addition of Ni and its effects on the IMC evolution, phase inter-reaction, and high-temperature reliability critical for optimizing lead-free solder alloys in electronic packaging applications.
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Authors and Affiliations

C.M. Low
1
ORCID: ORCID
N. Saud
1 2
ORCID: ORCID
R. Mohd Said
1 2
ORCID: ORCID
M. Nabiałek
3
ORCID: ORCID
M.A.A. Mohd Salleh
1 2
ORCID: ORCID

  1. Universiti Malaysia Perlis (UniMAP), Faculty of Engineering & Chemical Technology, Kompleks Pusat Pengajian Jejawi 2, Kawasan Perindustrian Jejawi, 02600, Arau, Perlis, Malaysia
  2. Universiti Malaysia Perlis, Centre of Excellent on Geopolymer and Green Technology (CEGeoGTech), Kompleks Pusat Pengajian Jejawi 2, Taman Muhibbah, 02600, Arau, Perlis, Malaysia
  3. Czestochowa University of Technology, Faculty of Production Engineering and Materials Technology, Department of Physics, 19 Armii Krajowej Av., 42-200 Częstochowa, Poland
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Abstract

The advancement in the electronics industry have led to the emerging trends towards miniaturization and flexible electronic devices. The ability to be stretched, twisted, and bent have made Flexible Conductive Polymer Composites (FCPCs) one of the attractive materials in electronic interconnect applications. In this work, the combination of Carbon Black/Copper (CB/Cu) as hybrid fillers within linear low-density polyethylene (LLDPE) and liquid silicone rubber (LSR) matrices were investigated to overcome the limitation of single filler addition such as poor dispersion with the aim to further enhance the electrical and mechanical properties of the FCPCs. The FCPCs prepared in this study were characterized and tested using various techniques such as 4-point probe, tensile testing, hardness test and electron microscopy. Composites of LLDPE/CB/Cu and LSR/CB/Cu were prepared with varying filler loadings such 3 wt.%, 6 wt.%, 9 wt.%, 12 wt.% and 15 wt.%. The ratio of copper to carbon black are 1:1. The LLDPE and LSR exhibit increased tensile strength with up to 15 wt.% CB and Cu loadings. LLDPE shows enhanced elongation at break (55.93%) with 15 wt.% filler, while LSR declines beyond 12 wt.%. The modulus of elasticity is inversely proportional to elongation at break for both materials. Electrical conductivity increases in LLDPE and LSR with fillers up to 9 wt.%, forming a conductive network that decreases at higher loadings. Shore hardness indicates increased hardness with greater CB and Cu content. SEM analysis reveals filler dispersion and distribution within the polymer matrices, providing insights into the composites’ microstructure.
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Authors and Affiliations

K.A.A. Halim
1 2
ORCID: ORCID
S.Ch. Tew
1
ORCID: ORCID
F. Badrul
1 2
ORCID: ORCID
M.A.A.M. Salleh
1 2
ORCID: ORCID
A.F. Osman
1 2
ORCID: ORCID
S. Sattayanurak
3
ORCID: ORCID
M.F. Omar
1 2
ORCID: ORCID
M.S. Zakaria
1 2
ORCID: ORCID
B. Jeż
4
ORCID: ORCID

  1. Universiti Malaysia Perlis (UniMAP), Faculty of Chemical Engineering TechnologyKompleks Pusat Pengajian Jejawi 3, Kawasan Perindustrian Jejawi, 02600, Arau, Perlis, Malaysia
  2. Universiti Malaysia Perlis Center of Excellence Geopolymer & Green Technology (CeGeoGTech), Kompleks Pusat Pengajian Jejawi 2, Taman Muhibbah, 02600 Jejawi, Arau, Perlis, Malaysia
  3. Thaksin University, Faculty of Engineering Depa rtment of Rubber and Polymer Engineering, Phattha lung Campus, Phattha lung 93210, Thailand
  4. Czestochowa University of Technology, Faculty of Mechanical Engineering and Computer Science, Department of Technology and Automation, 19c Armii Krajowej Av., 42-200 Czestochowa, Poland
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Abstract

This study investigated the impact of different amounts of bismuth (Bi) (0 wt.%, 0.5 wt.%, 1.0 wt.%, 1.5 wt.%, and 2.0 wt.%) on the microstructure and mechanical properties of Sn-0.7Cu solder, which is known for its high strength. The microstructure analysis was carried out using an optical microscope (OM). A single lap shear test was carried out to evaluate the shear strength of the solder alloys. The results demonstrated that the addition of 1.5 wt.% Bi effectively refined the formation of Cu6Sn5 intermetallic in the solder joint compared to Sn-0.7Cu/Cu joints. Additionally, the incorporation of 1.5 wt.% Bi led to a substantial increase in shear strength compared to pure Sn-0.7Cu. These findings validate the potential application of the developed material as a high-strength solder for advanced interconnecting purposes.
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Authors and Affiliations

N.S.M. Zaimi
1
ORCID: ORCID
M.A.A.M. Salleh
2
ORCID: ORCID
M.F.H. Baser
2
ORCID: ORCID
N.A.I. Baharin
2
ORCID: ORCID
M.S.A. Aziz
1
ORCID: ORCID
M.M. Al B. Abdullah
2
ORCID: ORCID
M. Nabiałek
3
ORCID: ORCID

  1. Universiti Sains Malaysia, School of Mechanical Engineering, Engineering Campus, 14300 Nibong Tebal, Penang, Malaysia
  2. Universiti Malaysia Perlis (UniMAP), Faculty of Chemical Engineering and Technology, Center of Excellence Geopolymer & Green Technology (CeGeoGTech), Taman Muhibbah, 02600 Jejawi, Arau, Perlis, Malaysia
  3. Czestochowa University of Technology, Faculty of Production Engineering and Materials Technology, Department of Physics, 19 Armii Krajowej Av., 42-200 Częstochowa, Poland
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Abstract

This study investigates the development of a superhydrophobic coating on steel substrates using a factorial design method, focusing on its anti-corrosion applications. The coating formulation includes palm slag, stearic acid, expanded polystyrene (EPS), and titanium dioxide (TiO2), with the coating applied to metal substrates. The superhydrophobic properties were assessed through water contact angle measurements, achieving a high degree of water repellence. Surface roughness was analysed using a 3D profilometer, revealing hierarchical nanostructures that contribute to the coating’s hydrophobicity. The optimized formulation demonstrated effective corrosion protection, making it suitable for various industrial applications. The use of factorial experimental design (FED) proved highly effective in identifying optimal levels for the coating components, enhancing its performance. This research offers valuable comprehension into the formulation and characterization of superhydrophobic coatings, with significant implications for their use in diverse environments.
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Authors and Affiliations

S. Junardi
1
ORCID: ORCID
M.S. Zakaria
1 2 3
ORCID: ORCID
N.F. Hayazi
1 3
ORCID: ORCID
L.H. Ibrahim
1 4
ORCID: ORCID
M.F.M. Nazeri
1 3
ORCID: ORCID
R.M. Nordin
5 6
ORCID: ORCID
M.K. Afdhol
7 8
ORCID: ORCID
K. Jeż
9
ORCID: ORCID
Khairul Anwar Abdul Halim
1 2
ORCID: ORCID

  1. Universiti Malaysia Perlis (UniMAP), Faculty of Chemical Engineering & Technology, Arau 02600, Malaysia
  2. Universiti Malaysia Perlis (UniMAP), Center of Excellence Geopolymer and Green Technology (CEGeoGTech), Arau 02600, Malaysia
  3. Universiti Malaysia Perlis (UniMAP), SIG Surface Technology, Arau 02600, Malaysia
  4. Advanced Polymer Research Group, Center of Excellence Geopolymer and Green Technology (CEGeoGTech), Malaysia
  5. Universiti Teknologi MARA, Faculty of Applied Sciences, Department of Chemistry, Perlis Branch Arau Campus, 02600 Arau, Perlis, Malaysia
  6. Universiti Teknologi MARA, Green and Functional Polymer Research Group, 40450 Shah Alam, Selangor, Malaysia
  7. Universitas Islam Riau, Faculty of Engineering, Department of PETROLEUM Engineering, Jalan Kaharuddin Nasution No. 113, SimpangTiga, Pekanbaru, Indonesia
  8. Universitas Islam Riau, Departement of Research and Study PT. Durazid Vidya Daksa, Jalan Sisingamangaraja No. 45A Bangkinang, Kampar, Indonesia
  9. Czestochowa University of Technology, Faculty of Civil Engineering, 3k Akademicka Str., 42-218 Czestochowa, Poland
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Abstract

The paper analyses the influence of strengthening treatment by vibratory shot peening on the fatigue life of samples made of 6060 aluminium alloy. Samples made of material in the T6 and T64 conditions were selected for the analyses. The analysed materials were strengthened using vibratory shot peening for 1 and 10 minutes. Vibration strengthening showed that fatigue life was increased in all cases. For aluminium in the T6 condition, the increase in durability increases with the extension of the strengthening process, and for aluminium in the T64 condition, a short strengthening process results in a significant increase in fatigue life, while further strengthening not only does not improve durability but even worsens it. The fatigue crack surfaces in the analysed cases were also observed and compared. Origin, fatigue cracking zone, and instantaneous zone have been distinguished. This analysis showed that T6/T64 machining and strengthening by 1/10 minute vibratory shot peening have different effects on the fatigue life and the structure of fatigue fractures. It has been shown that the strong strengthening of the plastic aluminium alloy in the T64 condition causes the formation of something like a structural notch on the material’s surface.

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Authors and Affiliations

A. Skoczylas
1
ORCID: ORCID
S. Małys
2 3
ORCID: ORCID
T. Łagoda
3
ORCID: ORCID
M. Prażmowski
3
ORCID: ORCID
K. Głowacka
3
ORCID: ORCID

  1. Lublin University of Technology, 38 Nadbystrzycka Street, 20-618 Lublin, Poland
  2. RAWAG, 5 Tysiąclecia Street, 63-900 Rawicz, Poland
  3. Opole University of Technology, 76 Prószkowska Street, 45-764 Opole, Poland
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Abstract

The increasing demand for flexible, lightweight, compact, and cost-effective electronic products has led to a growing preference for Flexible Printed Circuit Boards over Rigid Printed Circuit Boards. However, thermal challenges during the reflow soldering process can significantly impact FPCBs. When exposed to elevated temperatures, Flexible Printed Circuit Boards are highly susceptible to deflection and thermal stress. This study examines the impact of temperature profile on FPCBs during the reflow soldering. Deformation measurements for both FPCBs and Rigid Printed Circuit Boards were obtained using a KEYENCE ­LK-G152 laser sensor installed at a reflow oven’s entry and exit points. The experiment evaluated two temperature profiles, soaking and ramp profile, as variables. Findings revealed that FPCBs experienced greater deformation under the ramp profile, whereas RPCBs exhibited more deformation under the soaking profile. This research provides valuable insights for engineers and Printed Circuit Board designers, offering practical guidelines for optimizing mass production in the microelectronics industry.
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Authors and Affiliations

M.S. Abdul Aziz
1
ORCID: ORCID
C.Y. Khor
2
ORCID: ORCID
M.R.M. Sabri
1
R. Kamarudin
1
ORCID: ORCID
W. Rahiman
3
ORCID: ORCID
D.S. Che Halin
4 5
ORCID: ORCID
P. Pietrusiewicz
6
ORCID: ORCID

  1. Universiti Sains Malaysia, School of Mechanical Engineering, 14300 Nibong Tebal, Seberang Perai Selatan, Penang, Malaysia
  2. Universiti Malaysia Perlis (Unimap), Faculty of Mechanical Engineering & Technology, 02600 Arau, Perlis, Malaysia
  3. Universiti Sains Malaysia, School of Electrical And Electronic Engineering, 14300 Nibong Tebal, Seberang Perai Selatan, Penang, Malaysia
  4. Universiti Malaysia Perlis (Unimap), Faculty of Chemical Engineering & Technology Kompleks Pusat Pengajian Jejawi 2, Taman Muhibbah, 02600, Arau, Perlis, Malaysia
  5. Universiti Malaysia Perlis (Unimap), Centre of Excellent Geopolymer and Green Technology (Cegeogtech), Kompleks Pusat Pengajian Jejawi 2, Taman Muhibbah, 02600, Arau, Perlis, Malaysia
  6. Czestochowa University of Technology, Faculty of Production Engineering and Materials Technology, Department of Physics, 19 Armii Krajowej Av., 42-200 Częstochowa, Poland
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Abstract

Advanced packaging technologies, such as Intel’s Embedded Multi-Die Interconnect Bridge and Foveros, have revolutionized semiconductor integration by enabling compact, high-performance devices through 3D stacked die configurations. This study focuses on the warpage effects in 3D stacked die configurations using copper-copper (Cu-Cu) hybrid bonding under thermal cyclic conditions, which are critical for ensuring semiconductor device reliability. The research employs ANSYS simulations through Thermal-Structural Coupling to analyze temperature distribution, thermal strain, and Von-Mises stress across different Cu-Cu hybrid bonding heights. Findings indicate uniform heat transfer across thermal cycles, with significant stress concentrations at corner bonding interfaces. Reducing Cu-Cu hybrid bonding height from 0.025 mm to 0.017 mm mitigates thermal strain and stress, with the 0.017 mm height proving optimal for minimizing warpage effects. This research provides insights crucial for enhancing semiconductor packaging reliability. It addresses industry demands for energy-efficient and compact electronic devices and supports industry standards, cost-efficiency, and innovation in semiconductor engineering.
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Authors and Affiliations

D.S. Che Halin
ORCID: ORCID
Mohd Sharizal Abdul Aziz
1
ORCID: ORCID
C. Y. Khor
2
ORCID: ORCID
Z. L. Goh
1
S. Stambuła
3
M. Nabiałek
3
ORCID: ORCID

  1. Universiti Sains Malaysia, School of Mechanical Engineering, Nibong Tebal, Penang, Malaysia
  2. Universiti Malaysia Perlis (UniMAP), Faculty of Mechanical Engineering and Technology, Arau, Perlis, Malaysia
  3. Czestochowa University of Technology, Faculty of Production Engineering and Materials Technology, Department of Physics, Częstochowa, Poland
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Abstract

Microstrain and dislocation density are critical determinants affecting crystalline materials’ mechanical and physical properties. This investigation assesses the changes present in CoCrFeMnNi and CoCrFeMnNiTi high-entropy alloys (HEAs) through the application of X-ray diffraction (XRD) and the Williamson-Hall method for microstrain and dislocation density. Field Emission Scanning Electron Microscope (FESEM) is used for microstructure analysis. It is observed that the transition from the face-centered cubic (FCC) to body-centered cubic (BCC) phase from CoCrFeMnNi to CoCrFeMnNiTi HEA results in a significant shift of the peak towards a lower 2θ angle by 0.62°. A 30% reduction in microstrain and a 17.49% decrease in dislocation density were noted with the addition of titanium (Ti), which correlated to an increase in hardness measurement of 952 ± 5 HV in CoCrFeMnNiTi. The results indicate the role of Ti in defect dynamics, which is crucial for optimizing material properties.
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Authors and Affiliations

A.S. Sangar
1 2
ORCID: ORCID
N.I.M. Nadzri
1 2
ORCID: ORCID
M.F.M. Nazeri
2
ORCID: ORCID
Y. Putthisigamany
3
ORCID: ORCID
D.S. Che Halin
1 2
ORCID: ORCID
S. Joseph
4
ORCID: ORCID
K. Jeż
5
ORCID: ORCID

  1. Universiti Malaysia Perlis (UniMAP), Faculty of Chemical Engineering and Technology; Centre of Excellence Geopolymer and Green Technology (CEGeoGTech), Arau, Perlis, Malaysia
  2. Universiti Malaysia Perlis (UniMAP), Faculty of Chemical Engineering and Technology, Kompleks Pusat Pengajian Jejawi 2, Taman Muhibbah, 02600 Jejawi, Arau, Perlis, Malaysia
  3. Universiti Kebangsaan Malaysia, Solar Energy Research Institute (SERI), Bangi, Selangor, Malaysia
  4. Department of Materials Engineering, Cambridge Institute of Technology, Bengaluru, Karnataka, India
  5. Czestochowa University of Technology, Faculty of Civil Engineering, Częstochowa, Poland
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Abstract

The research aimed to assess the condition of the main steam pipelines and peripheral welded joints after long-term exploitation under creep conditions that operated for a time significantly exceeding the design time. Secondary steam pipeline elements made of 10CrMo9-10 steel operated for 240,000, 280,000, and 308,000 h were under investigation. The mechanical properties of the welded joint areas were determined in destructive tests. In particular, the brittle transition temperature and mechanical and plastic properties at room and elevated temperatures were determined. The effect of long-term operation on the tested pipelines’ strength, plastic properties, and impact strength was also investigated. Based on the completed creep tests, the extrapolation method determined the residual life. The available residual life was estimated, which is the safe period of further operation for the operating parameters of stress σr and temperature Tr. The applied methodology and the adopted procedure will be used to assess the condition and further operation time prediction of welded joints of power equipment pressure parts operating under creep conditions.
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Authors and Affiliations

M. Dziuba-Kałuża
1
ORCID: ORCID
H. Purzyńska
1
ORCID: ORCID
A. Zieliński
1
ORCID: ORCID
J. Dobrzański
1
ORCID: ORCID
M.E. Sroka
1
ORCID: ORCID
M. Sroka
2
ORCID: ORCID

  1. Łukasiewicz Research Network – Upper Silesian Institute of Technology, Gliwice, Poland
  2. Silesian University of Technology, Department of Engineering Materials and Biomaterials, Gliwice, Poland
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Abstract

This study examines the strength characteristics and microstructural evolution of welded joints in X10CrWMoVNb9-2 (P92) steel piping used for pressure-critical components in power generation systems. The research evaluates the effects of prolonged thermal exposure through 3,000 and 10,000 h annealing cycles at 650°C. Microstructural analyses were conducted using scanning electron microscopy (SEM), while mechanical performance was assessed via tensile testing.

The investigation identified a direct correlation between microstructural degradation and diminished mechanical performance, a critical factor for high-temperature applications. Strength reductions were attributed to progressive coagulation of M23C6 carbides and Laves phase precipitation. The comparative analysis quantified property changes between the as-received parent material and weld metal, establishing baseline-to-aged condition performance metrics. These findings underscore the importance of microstructural stability in maintaining the operational integrity of P92 steel components under prolonged thermal stress, particularly in ultra-supercritical power plant environments.
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Authors and Affiliations

K. Sówka
1
ORCID: ORCID
M. Sroka
2
ORCID: ORCID

  1. Łukasiewicz Research Network – Upper Silesian Institute of Technology, Gliwice, Poland
  2. Silesian University of Technology, Department of Engineering Materials and Biomaterials, Gliwice, Poland
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Abstract

Microalgae harvesting after wastewater treatment is a critical challenge due to the free-floating nature of cells. This study evaluates the feasibility of immobilising Botryococcus sp. in alginate beads, focusing on bead size stability, compressive strength, and cell retention. Sodium alginate and calcium chloride (CaCl2) were optimised to produce beads with improved mechanical properties and minimal cell leakage. Beads formed with 40 gL–1 alginate and 40 gL–1 CaCl2 demonstrated superior compressive strength and stability. The immobilised microalgae exhibited no cell leakage at low and medium biomass stocking densities. Moreover, the alginate matrix supported microalgae growth, underscoring its potential for sustained wastewater treatment applications. These findings highlight the viability of alginate-immobilised microalgae systems for biomass recovery and reuse.
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Authors and Affiliations

K. Cheong
1
N.M. Sunar
2
ORCID: ORCID
N.M. Apandi
1
ORCID: ORCID

  1. University Tun Hussein Onn Malaysia, Faculty of Civil Engineering Technology, Department of Civil Engineering Technology, Pagoh Education Hub, Pagoh, Johor, Malaysia
  2. University Tun Hussein Onn Malaysia, Research Centre for Soft Soil (RECESS), Institute of Integrated Engineering, Batu Pahat, Johor, Malaysia
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Abstract

FDM (Fused Deposition Modeling) technology, initially used to create prototype models, has gained importance in the serial production of structural elements in various fields of engineering. In this paper, the influence of the internal structure and infill density on the strength properties of samples printed using FDM technology was analyzed. Static tensile tests were performed on samples made of ABS (acrylonitrile butadiene styrene) and PA6+CF15 (polyamide reinforced with 15% carbon fibre) materials, with different filling levels: 25%, 50%, 75% and 100%, using two internal structures – linear and honeycomb. The experimental results were verified by numerical analysis. The obtained results allow for a better understanding of the relationships between printing parameters and the mechanical characteristics of printed elements, maximum strength and material consumption efficiency.
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Authors and Affiliations

J. Kalinowski
1
ORCID: ORCID
M. Kosiń
1
ORCID: ORCID

  1. Czestochowa University of Technology, Faculty of Civil Engineering, Department of Civil Engineering, Czestochowa, Poland
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Abstract

This paper presents a proposal for a connection for steel-concrete composite elements. It is realized using a U-shaped steel connector fastened with shot-in nails. Experimental tests were conducted, which confirmed the suitability of this solution for use in composite elements. The load-bearing capacity of the connector and its scope of application were determined. A numerical model of the analyzed connection was prepared, showing the compliance of the experimental results with the results of FEM calculations. Analytical calculations were performed, on the basis of which the required number of connectors was determined for different variants of steel-concrete composite beams. The proposed solution can be a supplement to the previously used methods of connection in steel-concrete elements, especially in building ceilings, where solutions eliminating the welding process are preferred for various reasons.
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Authors and Affiliations

J. Nawrot
1
ORCID: ORCID

  1. Czestochowa University of Technology, Faculty of Civil Engineering, Department of Civil Engineering, Czestochowa, Poland
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Abstract

The work presents a solution for a steel-concrete ceiling girder made without the use of welding. Experimental and numerical tests carried out on a real-scale girder model were discussed, on the basis of which the value of the destructive load, the value of the destructive bending moment and the amount of girder deflection were determined. The results obtained from experimental tests were consistent with the results of numerical calculations. The bending load-bearing capacity was calculated for various variants of the girder structure, showing that it depends mainly on the height of the steel section and the type of steel from which it was made. The impact of the other analyzed parameters is less important. Eliminating the welding process during the construction of the girder allows for reducing the energy consumption of its production while maintaining strength parameters comparable to elements in which welding was used. Moreover, the connector attachment technique used (unlike welding) does not cause any microstructure transformations, allows maintaining the homogeneity of the material and avoiding internal stresses and deformations.
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Authors and Affiliations

J. Nawrot
1
ORCID: ORCID

  1. Czestochowa University of Technology, Faculty of Civil Engineering, Department of Civil Engineering, Czestochowa, Poland
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Abstract

The problem of collecting waste containing plastics is increasing in significance in today’s world. This paper presents the results of a study of the effect of adding dust from air purification filters installed at a plant producing plastic construction materials on selected properties of a cementitious composite. The elemental composition of the dusts was analysed using an energy dispersive X-ray fluorescence spectrometer and the grain size distribution using a laser particle size analyser, and the dusts were then added to the cement composite in amounts of 1–6% by weight of the cement. The effect of the amount of dust was evaluated in terms of changes in rheological characteristics (consistency), mechanical characteristics over a period of up to 12 months (compressive and bending strength), water absorption, and frost resistance after 50 freeze–thaw cycles. The addition of the applied dust has been shown to positively alter some mechanical properties.
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Authors and Affiliations

B. Langier
1
ORCID: ORCID
D. Bednarczyk
1
ORCID: ORCID
K. Głąb
1
ORCID: ORCID
I. Major
1
ORCID: ORCID

  1. Czestochowa University of Technology, Faculty of Civil Engineering, Department of Civil Engineering, Czestochowa, Poland
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Abstract

Carboxymethyl cellulose (CMC) dissolved in water at concentrations between 1% and 5% is used successfully for cooling cast iron parts with a ferritic–pearlitic matrix. The moderate cooling rate of this medium allows the structural transformation of austenite into martensite without promoting excessive structural and thermal stresses that could compromise the integrity of treated components. The initial temperature of the cooling medium is a critical parameter for achieving proper heat treatment results. This paper investigates the weldability characteristics of the CMC solution at temperatures of 20°C, 30°C, 40°C, 50°C, and 60°C, as well as the corrosion behaviour at the same temperatures for ferritic–pearlitic nodular cast iron samples. The influence of temperature on surface properties, including water contact angle and corrosion resistance, was examined. Cyclic and linear voltammetry tests were performed, and SEM observations along with EDX analyses were conducted on nodular graphite cast iron samples corroded in a 2% CMC aqueous solution. No significant differences were observed in the wetting capacity of the carboxymethyl cellulose solution compared to water.
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Authors and Affiliations

Manuela-Cristina Perju
1
ORCID: ORCID
Elena-Luiza Epure
2
ORCID: ORCID
Carmen Nejneru
1
ORCID: ORCID
Ramona Cimpoeșu
1
ORCID: ORCID
Petrică Vizureanu
1
ORCID: ORCID
Andrei Victor Sandu
1 3
ORCID: ORCID

  1. “Gheorghe Asachi” Technical University of Iași, Faculty of Materials Science and Engineering, Iași, Romania; “Gheorghe Asachi” Technical University of Iași, Faculty of Chemical Engineering and Environmental Protection, Iași, Romania; Academy of Romanian Scientists, Bucharest, Romania
  2. “Gheorghe Asachi” Technical University of Iassy, “Cristofor Simionescu” Faculty of Chemical Engineering and Environmental Protection, 700050 Iasi, Prof. Dr. docent D. Mangeron Blvd., Romania
  3. Academy of Romanian Scientists, 54 Splaiul Independentei St., Sect. 5, 050094 Bucharest, Romania
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Abstract

Organic dyes are extensively used in industries such as textiles and represent major pollutants in wastewater due to their non-biodegradable nature. Their persistence poses serious threats to human health and ecosystems, necessitating efficient removal through advanced wastewater treatment technologies. Among various treatment methods, adsorption has attracted significant attention owing to its high efficiency, simplicity, cost-effectiveness, and potential for adsorbent reuse. Geopolymers, characterized by a three-dimensional aluminosilicate network, have emerged as promising adsorbents for organic dye removal due to their high adsorption efficiency, low production cost, and the possibility of synthesis from industrial by-products. However, comprehensive understanding of the operational parameters influencing their adsorption performance remains limited. This review discusses the synthesis and application of geopolymer materials for the adsorption of organic dyes. Key operational factors, including pH, adsorbent dosage, temperature, and initial dye concentration, are reviewed to highlight their critical influence on adsorption efficiency. In addition, the adsorption mechanisms governing organic dye removal are explained. The reviewed studies demonstrate that the performance of geopolymers is comparable to that of conventional adsorbents, supporting their potential as sustainable and efficient materials for advanced wastewater treatment applications.
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Authors and Affiliations

N.A. Yaacob
1 2
ORCID: ORCID
M.M. Al Bakri Abdullah
1 2
ORCID: ORCID
P. Arokiasamy
1 2
ORCID: ORCID
M. Rosnita
1 2
A. Khasri
2
ORCID: ORCID
R. Ahmad
3
ORCID: ORCID
W.M. Wan Ibrahim
3
ORCID: ORCID
B. Jeż
4
ORCID: ORCID
H. Fansuri
5
ORCID: ORCID

  1. Universiti Malaysia Perlis (UniMAP), Center of Excellence Geopolymer and Green Technology (CEGeoGTech), Perlis, Malaysia; Universiti Malaysia Perlis (UniMAP), Faculty of Chemical Engineering and Technology, Perlis, Malaysia; Universiti Malaysia Perlis (UniMAP), Faculty of Mechanical Engineering and Technology, Perlis, Malaysia; Czestochowa University of Technology, Faculty of Mechanical Engineering and Computer Science, Czestochowa, Poland; Institut Teknologi Sepuluh Nopember, Department of Chemistry, Surabaya, Indonesia
  2. Universiti Malaysia Perlis (UniMAP), Faculty of Chemical Engineering and Technology, 01000 Perlis, Malaysia
  3. Universiti Malaysia Perlis (UniMAP), Faculty of Mechanical Engineering and Technology, 01000 Perlis, Malaysia
  4. Czestochowa University of Technology, Faculty of Mechanical Engineering and Computer Science, Department of Technology and Automation, 19c Armii Krajowej Av., 42-200 Czestochowa, Poland
  5. Department of Chemistry, Institut Teknologi Sepuluh Nopember, Surabaya 60111, Indonesia
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Abstract

To enhance the recovery rate of vanadium from vanadium-titanium magnetite concentrate, we investigated a series of oxidation roasting reactions involving vanadium-titanium magnetite concentrate and magnesium oxide using non-isothermal kinetics. We employed four different model-free methods to calculate the apparent activation energy of the reactions over a temperature range of 396.2 to 836.6℃. Among these, the KAS method showed the best fitting accuracy, yielding an activation energy of 225.97 kJ/mol. This method was utilized to derive a stage reaction model and describe the kinetic mechanism. Our analysis confirmed that the A2 and A8 nucleation models were the dominant mechanisms throughout the entire reaction stage. Based on the derived kinetic mechanism, we propose strategies for enhancing reactivity through material pretreatment in the early reaction stage and employing a gradient temperature roasting strategy to increase the reaction temperature.
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Authors and Affiliations

X. Li
1 2 3 4
E. Wu
1 2 3 4
P. Liu
1 2 3
W. Peng
1 2 3
J. Li
1 2 3 4
ORCID: ORCID
J. Tang
1 2 3
X. Tang
1 2 3
Z. Xv
1 2 3
J. Hou
1 2 3
Y. Zhang
1 2 3
B. Zhang
5
S. Chen
5

  1. Vanadium and Titanium College of Panzhihua University, Panzhihua, Sichuan 617000, China
  2. Sichuan Provincial Key Laboratory of Comprehensive Utilization of Vanadium and Titanium Resources, Panzhihua, Sichuan 617000, China
  3. Sichuan Solar Energy Utilization Technology Integrated Engineering Laboratory, Panzhihua, Sichuan 617000, China
  4. State Key Testing Laboratory of Vanadium & Titanium, Panzhihua 617000, Sichuan, China
  5. LB Sichuan Mining and Metallurgy Co., Ltd, Panzhihua, Sichuan 617000, China
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Abstract

An experimental design methodology was applied to optimize cyclohexene oxidation catalyzed by V2O5/CeO2. The statistical study of the process was achieved through a two-level, 25-1 fractional factorial experimental design with five process parameters. The significant input variables (key factors) that influenced the performance of cyclohexene oxidation are the catalyst mass, percentage active phase (catalyst loading), temperature, molar ratio (Cyclohexene/TBHP), and the reaction time. The effect of the individual parameters andtheir interaction effects on the cyclohexene conversion, as well as the selectivity of cyclohexane epoxide, was determined, and a statistical model of the process was developed.The significant parameters influencing conversion were: mass, temperature-molar ratio and time-mass interaction; the other parameters had no effect. Significant parameters influencing selectivity are: molar ratio, other parameters have no effect. The optimal conditions were obtained for the catalyst weight of 0.1 g, temperature of 74°C, and reaction time of 4 h, with 15% V2O5/CeO2 as the active phase and tertiary-butyl hydroperoxide (TBHP) as oxidant.

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Authors and Affiliations

F. Chelgham
1
ORCID: ORCID
F. Louri
1
ORCID: ORCID
S. Boudjema
2
ORCID: ORCID
A. Choukchou-Braham
2
ORCID: ORCID
Y. Benkrima
3
ORCID: ORCID

  1. Université Kasdi Merbah, Faculté Des Hydrocarbures; Département de Forage et Mécanique Des Chantiers Pétroliers, Energies Renouvelables; Sciences De La Terre Et De L’univers, Ouargla, Algérie
  2. Université de Tlemcen, Département de Chimie, Laboratoire de Catalyse et Synthèseen Chimie Organique, Tlemcen, Algérie
  3. Ecole Normale Supérieure de Ouargla, 30000 Ouargla, Algeria
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Abstract

The Al-Co alloys corrosion resistance of various Co compositions (0.5-5 at.% Co) at different sintering times (4 h, 8 h, 24 h, 48 h, and 72 h) for 25°C in (1M) hydrochloric acid electrolyte was studied by employing the electrochemical impedance spectroscopy (EIS) and the tafel polarization. Raman technique was used to identify the surface film of aluminum and its alloys, and scanning electron microscope (SEM) coupled with energy-dispersive X-ray spectroscopy (EDS) was used to determine the microstructure of the materials. In comparison to undoped aluminum, the Al-5 at.% Co material sintered at forty-eight hours exhibited outstanding corrosion performance. Pitting is discernible in the microstructure of sintered materials, particularly within the Al9Co2 phase. This phase exhibits faster corrosion compared to other intermetallic compounds such as Al13Co4. In terms of crystal structure and chemical composition of the dopant, the Al-Co intermetallic compounds are classed as a function of their relative nobility.
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Authors and Affiliations

B. Imane
1 2 3
ORCID: ORCID
N. Labjar
1
ORCID: ORCID
M. Kaddami
2
ORCID: ORCID
M. Essahli
3
ORCID: ORCID
L. El Mostapha
3
ORCID: ORCID
A. Dahrouch
4
ORCID: ORCID
S. El Hajjaji
5
ORCID: ORCID

  1. Mohammed V University In Rabat, Laboratory of Spectroscopy, Molecular Modeling, Materials, Nanomaterials, Water and Environment, Cerne2d, Ensam, Rabat, Morocco
  2. Hassan First University of Settat, Faculty of Science and Technology, Laboratory of Research: Physical-Chemistry of Processes And Materials, Settat, 26000, Morocco
  3. Hassan First University of Settat, Faculty of Science and Technology, Laboratory of Research: Applied Chemistry And Environment, Settat, 26000, Morocco
  4. Institut De Criminalistique De La Gendarmerie Royale, Rabat, Morocco
  5. Mohammed V University in Rabat, Laboratory of Spectroscopy, Molecular Modeling, Materials, Nanomaterials, Water and Environment, Cerne2d, Faculty of Sciences, Rabat, Morocco
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Abstract

The article discusses the impact of technological parameters on the degree of material widening in the hot rolling process. Physical simulation studies were conducted for S235JR steel and Grade 2 titanium. The result of the experiments was the determination of dependencies that allow the degree of material widening in the hot rolling process to be calculated. A heating furnace was used for the physical modelling studies to heat the samples in the temperature range of 750 to 1200°C, and a single-stand reversing duo/quarto rolling mill equipped with small-size sample feeding equipment (Fig. 1). The study results indicate considerable discrepancies in the calculations of expansion magnitude based on the widely applied formulas found in rolling literature. The computed values substantially deviate from those obtained through physical simulation.
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Authors and Affiliations

R. Palus
1
ORCID: ORCID
D. Woźniak
2
ORCID: ORCID

  1. Lukasiewicz Research Network – Institute of Non-Ferr ous Metals, 5 Sowińskiego Str, 44-100 Gliwice, Poland
  2. Łukasiewicz Research Network – Upp er Silesian Institute of Technology, 12-14 Karola Miarki Str., 44-100 Gliwice, Poland
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Abstract

To explore an alternative green metallization strategy for nonconductive plastics, a conductive polypyrrole (PPy) precoat was prepared by in-situ interfacial polymerization of pyrrole on printed circuit boards (PCBs) and the electrodeposition of Cu on PPy precoat was investigated using both voltage-controlled method and current-controlled method. A uniform PPy film was successfully obtained on the PCB surface through modifying the PCB wettability and optimizing the pyrrole solution. Electrochemical measurements showed that sufficient polarization was necessary for the electroreduction and growth of Cu crystals on the PPy precoat due to its high electrical resistance. The presence of through-holes adjacent to copper in PCB boards demonstrates that constant-current electroplating enables effective deposition of uniform, adherent copper layers on polypyrrole (PPy) - pretreated substrates, establishing a viable alternative to conventional electroless copper plating for through-hole metallization in PCB manufacturing.
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Authors and Affiliations

Hu Junhui
1
Y. Hui
1
Ch. Xiaoge
1
W. Chuanyun
1

  1. Shanghai Institute of Technology, School of Chemical and Environmental Engineering, Shanghai, China
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Abstract

The technology for directly extracting vanadium from titanomagnetite concentrate boasts low energy consumption, a streamlined process, and a high recovery rate, thereby holding immense significance for advancements in various fields, including Ti-Al-V alloys, vanadium catalysts, and all-vanadium redox flow batteries. Research findings on the oxidative roasting and V leaching process of magnesium compounds within this concentrate revealed optimal conditions for hydrochloric acid/sulfuric acid leaching: an acid concentration of 1.5 mol/L, a leaching temperature of 55℃, and a liquid-to-solid ratio of 8, when the leaching duration was set at 2 hours. Under these parameters, the introduction of 3 wt.% MgO, MgCO3, and Mg(OH)2 to titanomagnetite concentrate oxidative roasting led to ore phase reconstruction, subsequently enhancing the V leaching efficiency by 5.19%, 2.92%, and 4.21%, respectively. The highest V leaching efficiency of 64.4% was achieved with the addition of MgO for mineral phase reconstruction. This enhancement was attributed to the local shrinkage and pore-forming mechanisms within the lattice structure facilitated by MgO. Furthermore, calculations on the variations in the concentrations of 12 V-related ions in the V-H2O system across different pH values indicated that V predominantly existed in the form of VO2+ in the leachate. The H-free large ion in the V-H2O system, V10O286–, comprised 31.4% V at pH 6 and exhibited a tendency towards precipitation. The stable generation of this ion occurred within pH 5-6.3, which could be deemed as the optimal pH range for V precipitation in the V-H2O system.

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Authors and Affiliations

Enhui Wu
1 2 3
ORCID: ORCID
Peng Liu
1 2 3 4
ORCID: ORCID
Jun Li
1 2 3
ORCID: ORCID
Lilin Mu
1
ORCID: ORCID
Jing Hou
1 3 2
ORCID: ORCID
Zhong Xv
1 2 3
ORCID: ORCID
Bo Zhang
4
ORCID: ORCID
Jun Dou
4
ORCID: ORCID
Shuzhong Chen
4
ORCID: ORCID

  1. Panzhihua University, Panzhihua 617000, China
  2. Sichuan Provincial Key Laboratory of Vanadium-Titanium Key Strategic Materials, Panzhihua 617000, China
  3. Sichuan Province Engineering Technology Research Center of Vanadium and Titanium Materials, Panzhihua 617000, China
  4. LB Sichuan Mining and Metallurgy Co., Ltd, Panzhihua 617000, China
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Abstract

This study investigates the combined effects of bar inclination and intermediate rings on squirrel cage rotors in three-phase induction motors. Through Finite Element Method (FEM) simulations and extensive laboratory tests, four rotor configurations were analyzed: straight bars without an intermediate ring, inclined bars without an intermediate ring, straight bars with an intermediate ring, and inclined bars with an intermediate ring. The results demonstrate that incorporating inclined bars improves torque smoothness and reduces noise levels, with a reduction from 75 dB in Rotor 1 to 60 dB in Rotor 4. However, this improvement comes at the cost of increased Joule losses, rising from 9.37 W in Rotor 1 to 23.84 W in Rotor 2. The addition of intermediate rings further enhances current distribution and reduces harmonic currents, with Rotor 4 showing the best performance in terms of the lowest slipping percentage (2.90%) and stable torque output. Despite these gains, intermediate rings also lead to higher core losses, with an increase to 113.49 W in Rotor 4. The study highlights the trade-offs between performance improvements and efficiency losses, suggesting that future optimizations must focus on balancing these factors. The findings have practical implications for industries requiring high-performance, low-noise motors, such as Heating, Ventilation, and Air Conditioning (HVAC) systems and precision manufacturing. This research provides actionable insights into optimizing rotor design for specific industrial applications by reducing harmonics, improving torque smoothness, and managing associated losses.
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Authors and Affiliations

S. Jaganathan
1
ORCID: ORCID
M. Kabilan
2
ORCID: ORCID
D. Varshney
3 4
ORCID: ORCID
S. Singh
5 6
ORCID: ORCID
R. Dhairiyasamy
7
ORCID: ORCID
D. Gabiriel
8
ORCID: ORCID

  1. Department of Mechanical Engineering, Annapoorana Engineering College (An Autonomous Institution) Sankari Main Road, Periyaseeragapadi, Salem-636308, Tamilnadu, India
  2. Department of EEE, Kongunadu College of Engineering and Technology, Trichy 621215, India
  3. Chitkara University, Centre of Research Impact and Outcome, Rajpura- 140417, Punjab, India
  4. Centre for Promotion of Research, Graphic Era (Deemed to be University), Dehradun 248001, Uttarakhand, India
  5. Chitkara University, Chitkara Centre for Research and Development, Chandigarh, Himachal Pradesh 174103, India
  6. Lovely Professional University, Division of Research and Development, Phagwara, Punjab, India
  7. Department of Electronics and Communication Engineering, Saveetha School of Engineering, Saveetha Institute of Medical and Technical Sciences, Saveetha University, Chennai, Tamilnadu, India
  8. Aksum University, College of Engineering and Technology, Ethiopia
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Abstract

The ab initio pseudopotential method relies on Density Functional Theory (DFT), utilizing the generalized gradient approximation (GGA) as outlined by Perdew-Burke-Ernzerhof (PBE). Implemented through the Siesta program, this method examines the structural and optical properties of the nickel-iron alloy (Fe-Ni) that crystallizes in the FeNi3 structure. This approach is highly regarded for its accuracy in predicting the crystal structure and properties of FeNi3. The computed structural parameters align closely with both theoretical and experimental data, confirming the reliability of these predictions. The lattice constants, calculated at zero pressure, match previously reported theoretical and experimental results. Furthermore, the computed properties, including the Band Structure, Total Density of States (DOS), and Partial Density of States (PDOS), and elastic constants values for the alloy, suggesting its suitability for specific applications in targeted fields.

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Authors and Affiliations

F. Baira
1
ORCID: ORCID
Y. Achour
2 3
ORCID: ORCID
Y. Benkrima
4
ORCID: ORCID
S. Zidani
5
ORCID: ORCID
K. Baira
1
ORCID: ORCID
R. Ouache
1
ORCID: ORCID
Y. Megdoud
6
ORCID: ORCID
T.A. Chinar
1
ORCID: ORCID
M. Tamerabet
1
ORCID: ORCID

  1. University of Batna 2, Faculty of Technology, Department of Sciences and Technology, Batna, Algeria; Achour, Y. : Université Amar Thelidji de Laghouat, Laboratoire de Physique des Matériaux (LPM), Laghouat, Algeria; École Normale Supérieure de Laghouat, Laghouat, Algeria; Benkrima, Y. : École Normale Supérieure de Ouargla, Ouargla, Algeria; Zidani, S. : University of Batna, Department of Food Technology, Laboratory of Food Science (LSA), Batna, Algeria; Megdoud, Y. : Centre University Morsli Abdallah Tipaza, Institute of Sciences, Tipaza, Algeria
  2. Université Amar Thelidji de Laghouat, Laboratoire de Physique des Matériaux (LPM), BP37G, Route de Ghardaïa, 03000 Laghouat, Algeria
  3. Ecole Normale Supérieure de Laghouat, BP 4033 Rue des martyrs, La gare, 03000 Laghouat, Algeria
  4. Ecole Normale Supérieure de Ouargla, 30000 Ouargla, Algeria
  5. University of Batna Departement of Food Technology, Laboratory of Food Science (LSA), Institute of Veterinary and Agricultural Sciences, 1 Hadj Lakhdar, Alleys May 19 Biskra Avenue, Batna, 05000, Algeria
  6. Centre University Morsli Abdallah Tipaza, Institute of Sciences, Algeria
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Abstract

An automobile steel with density of 7.55 g/cm3 and composition consisting of Fe-1.5Al-2Mn-0.18C was successfully produced, exhibiting remarkable tensile strength of 897.7 MPa and ductility of 19.3%. This steel’s microstructural transformations and their contributions to strength were analyzed after undergoing coiling treatments at temperatures of 400°C, 500°C, and 600°C. Our findings reveal an inverse relationship between the coiling temperature and both the steel’s strength and the product of strength and elongation (PSE), whereas ductility shows a positive correlation with rising coiling temperatures. The primary factors accounting for these variations in strength across different coiling temperatures are phase transformation strengthening, grain refinement strengthening, dislocation strengthening, and precipitation strengthening, with phase transformation and dislocation strengthening being the most influential. Furthermore, the reduction in size and volume fraction of (Ti, V)C particles observed at lower coiling temperatures is attributed to differences in carbide ripening and nucleation processes. In conclusion, this optimized low Mn-Al alloy chemistry combined with a hot rolling process provided a novel method to produce the automobile with low density and acceptable mechanical properties.

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Authors and Affiliations

Qingxiao Zhang
1
ORCID: ORCID
Xiaohua Wei
1
ORCID: ORCID
Yinjian Ma
2 3
ORCID: ORCID
Qing Yuan
2
ORCID: ORCID

  1. School of Mechatronic Engineering, Quzhou College of Technology, Quzhou 324000, China
  2. Wuhan University of Science and Technology, State Key Laboratory of Refractories and Metallurgy Wuhan 430081, China
  3. Zhejiang Sunhi-Mach Co., Ltd, China
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Abstract

C-warping of steel strip in the continuous annealing process (CAP) of a hot-dip galvanizing unit (HGU) increases the risk of strip defects and uneven coating, leading to reduced product quality. Considering the technological process and equipment characteristics of CAP, the formation mechanism of the C-warping defect was analysed in detail using plastoelasticity theory. Based on this analysis, a mechanical model of C-warping was derived, and the strip element method was applied to establish a C-warping prediction model. An optimization recursion method was then employed to address the difficulty of forecasting C-warping defects. Finally, a workflow for C-warping prediction was formulated and implemented in industrial practice. The proposed model was applied to predict the strip shape for five typical strip specifications in different stages of the continuous annealing furnace (CAF) on Lines 108 and 208. The results show that the deviation between predicted and measured strip shape values at the unit outlet satisfies product precision requirements. The model enables real-time prediction of strip shape in each CAF process stage and provides theoretical guidance for subsequent process parameter optimization, demonstrating strong potential for practical application.
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Authors and Affiliations

S. Qian
1 2
ORCID: ORCID
H. Li
1
ORCID: ORCID
J.-H. Cao
1
ORCID: ORCID
Z.-Q. Ma
1
ORCID: ORCID
D.-X. Guo
1
ORCID: ORCID

  1. Huangshan University, College of Mechanical and Electrical Engineering, Huangshan, Anhui, 245041 China
  2. Yanshan University, National Engineering Technology Research Center for Equipment and Technology of Cold Strip Rolling, Qinhuangdao, Hebei, 066004 China
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Abstract

With the continuous expansion of copper smelting scale, copper concentrate resources are increasingly scarce, leading to the utilization of low-grade and complex copper concentrates. This results in anode passivation during the copper electrolytic refining process due to high impurity contents. To address this issue and to stabilize cell voltage while improving the overall efficiency of electrolytic refining of high-impurity anode copper, the effects of additives, electrolyte free sulfuric acid concentration, and technological operation parameters on cell voltage variation were investigated based on the unique electrolyte feeding mode of parallel flow technology. The results indicate that, to stabilize the cell voltage of high-lead anode copper electrolysis at high current density, the recommended operating conditions include a bone glue dosage of 40–90 g/t, a thiourea dosage of less than 100 g/t, and a free sulfuric acid concentration in the electrolyte of 160–180 g/L.
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Authors and Affiliations

L. Junjie
1
ORCID: ORCID
D. Zhixuan
2
ORCID: ORCID
Z. Yu
1 3
ORCID: ORCID

  1. Yanggu Xiangguang Copper Company Limited, Liaocheng 252000, China
  2. Harbin Engineering University, Collage of Nuclear Science and Technology, Harbin 15006, China
  3. Central South University, College of Chemistry and Chemical Engineering, Changsha 410083, China
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Abstract

In the work, an original device for gripping and guiding the front of hot extruded aluminium profile (s) was proposed. It replaces manual gripping operation of aluminium extrudates with an automated one without the involvement of the press operator with a translation into enhanced workplace safety, improved geometric stability of the guided profiles on the press run out table and increased productivity of the production process. The idea and design of a laboratory device was presented and the results of laboratory test were shown. It was revealed that for a 2500 T press, in order to achieve a 50% time reduction in automated gripping compared to manual gripping, the automated gripping must be carried out at a metal exit speed of at least 3.3 m/min. The assumptions of applying the proposed device in industrial practice were discussed.
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Authors and Affiliations

D. Leśniak
1
ORCID: ORCID
J. Zasadziński
1
W. Libura
1
T. Latos
1
K. Zaborowski
1
J. Madura
1
ORCID: ORCID
M. Bogusz
1
ORCID: ORCID

  1. AGH University of Krakow, Faculty of Non-Ferrous Metals, Kraków, Poland
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Abstract

This study investigates the production and optimization of Ti6Al4V alloy, which is widely used in the aviation sector, by the laser metal deposition method. Despite the advantages of Ti6Al4V, such as high strength, low weight, and corrosion resistance, its production by laser metal deposition method is challenging due to the requirement of a controlled environment. The study examined the geometric structures and porosity values of the samples produced using 12 different process parameters. The number of experiments was reduced, and the most effective parameters were determined using the response surface method and ANOVA. The lower, middle, and upper regions of the test samples produced with optimum parameters were examined separately, and it was determined that the lower regions showed higher strength. It was observed that the Hot Isostatic Pressing and heat treatment applied to the produced samples reduced the strength values but significantly improved ductility and reduced the porosity. In addition, cryogenic heat treatment was applied to the Hot Isostatic Pressing-treated samples to further increase mechanical performance. This process facilitated the completion of martensitic transformation and led to finer and more homogeneous precipitation of carbides while decreasing the porosity ratio and increasing the elongation at break. This study aims to develop the potential of this advanced manufacturing technique in the aerospace sector by comprehensively addressing the effects of process optimization and post-processing in the production of Ti6Al4V by the laser metal deposition method.
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Authors and Affiliations

A. Ari
1
ORCID: ORCID
T. Karagöz
2
ORCID: ORCID
A. Bayram
3
ORCID: ORCID

  1. Ostim Technical University, Department o f Weapon Industry Technician, Vocational School of Higher Education, Ankara, Türki̇y
  2. Coşkunöz Kalıp Makina San. ve Tic. A.Ş., Bursa, Türki̇y
  3. Bursa Uludag University, Department of Mechanical Engineering, Bursa, Türki̇y
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Abstract

Alum sludge (AS) is an inevitable by-product generated during water purification and wastewater treatment plant when aluminium salts are used during the coagulation process. The study primarily aimed at comprehensive review of the physical, chemical and microstructure properties of alum sludge, assessing its suitability to act as a pozzolanic material in cement as a partial replacement for ordinary cementitious materials. AS has been proven to have high amount of silicon dioxide (SiO2), iron oxide (Fe2O3) and aluminium oxide (Al2O3) from XRD analysis. Scanning Electron Microscopic (SEM) was conducted to fully understand the morphological structure of AS. Various analytical techniques are implemented to assess the pozzolanic potential of alum sludge. Comparative studies have highlighted the use of alum sludge in concrete which shows a favourable outcome in terms of the mechanical strength including compressive strength, flexural strength and durability. The findings in the present studies suggest that with a proper treatment and processing, alum sludge can be a viable and eco-friendly alternative to conventional pozzolanic materials. The future challenges of the process in the development of an effective alum sludge were discussed.
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Authors and Affiliations

I.W. Ismail
1
ORCID: ORCID
R. Embong
1
ORCID: ORCID
M.I. Al Biajawi
1 2
ORCID: ORCID

  1. Universiti Malaysia Pahang Al-Sultan Abdullah (UMPSA), Faculty of Civil Engineering Technology, Persiaran Tun Khalil Yaakob, 26300, Pahang, Malaysia
  2. Tsinghua University, Shenzhen International Graduate School, Shenzhen 518055, China
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Abstract

This review highlights the recent advancements in surface coatings that are crucial for fire retardancy and abrasion resistance. Developments in fire-retardant coatings have introduced formulations that enhance thermal stability and improve combustion resistance. Simultaneously, innovations in abrasive materials focus on durable, high-strength, and heat-resistant compositions suited to demanding industrial applications. These trends reveal a growing need for sustainable, high-performance alternatives to traditional materials. Geopolymers are emerging as a promising solution, environmental compatibility, and superior performance to deliver coatings that excel in both fire protection and wear resistance. This review consolidates findings across fire protection and abrasive applications, emphasizing the role of geopolymer technology in developing coatings that can withstand both fire and mechanical wear. Future directions include optimizing geopolymer formulations to further enhance their resilience, making them adaptable to varied high-demand applications.
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Authors and Affiliations

A.K. Al Azizi Syahril
1
ORCID: ORCID
M.M. Al Bakri Abdullah
2 3
ORCID: ORCID
M.F. Ghazali
1 3
ORCID: ORCID
S.Z. Abd Rahim
1 3
ORCID: ORCID
R.A. Razak
4
ORCID: ORCID
A.A. Bras
5
ORCID: ORCID
Z. Yahya
4
ORCID: ORCID

  1. Universiti Malaysia Perlis (UniMAP), Faculty of Mechanical Engineering and Technology, 01000 Perlis, Malaysia
  2. Universiti Malaysia Perlis (UniMAP), Faculty of Chemical Engineering & Technology, 01000 Perlis, Malaysia
  3. Universiti Malaysia Perlis (UniMAP), Center of Excellence Geopolymer and Green Technology (CEGeoGTech), 01000 Perlis, Malaysia
  4. Universiti Malaysia Perlis (UniMAP), Faculty of Civil Engineering and Technology, 01000 Perlis, Malaysia
  5. Liverpool John Moores University, Built Environment and Sustainable Technologies (BEST) Research Institute, United Kingdom
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Abstract

By applying the sessile drop method, a novel procedure for testing the physicochemical interaction between liquid metals and refractory solid metals used in nuclear reactors was developed. It involves two methodological approaches: (1) in situ surface purification of liquid metal drops from its native oxide film directly in a vacuum chamber, by squeezing liquid metal from a capillary placed above the tested substrate, and (2) cyclical and stepped temperature change involving stepwise heating from 400 to 600°C, followed by cooling back to 400°C using two separate protocols (i) a single heating cycle from 400 to 600°C, followed by gradual cooling to 400°C, and (ii) a repetitive cycle involving heating from 400 to 600°C, cooling to 400°C, reheating directly to 600°C, and final cooling to 400°C.

Wettability tests of selected refractory metal substrates (Me = Mo, Ta, and Ti) with liquid Pb using the sessile drop method and a new procedure showed that the wetting kinetics and contact angle of Pb/Me couples are significantly affected by temperature, but only during the gradual heating up to a maximum of 600°C. During the subsequent steps to final cool down to 400°C, the contact angle for all tested Pb/Me couples remains unchanged. Measurement discrepancies were observed depending on the capillary materials used (graphite vs. alumina) and surface conditions (polished vs. ground). The results indicate that under the investigated conditions, liquid Pb does not wet the Mo substrate (with increase in temperature, θPb/Mo ~ 115-100°), shows weak wetting on the Ta substrate (θPb/Ta ~ 87-84°), better wetting on polished Ti (θPb/Ti = 30° and θPb/Ti = 67°, with graphite and alumina capillaries, respectively), and good wetting on rough, ground, and unpolished Ti substrate (θPb/Ti_unpolished = 28°).
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Authors and Affiliations

S. Terlicka
1
ORCID: ORCID
K. Janus
2
ORCID: ORCID
Y. Vronska
1 3
ORCID: ORCID
N. Sobczak
1
ORCID: ORCID
J.J. Sobczak
2
ORCID: ORCID

  1. Institute of Metallurgy and Materials Science, Polish Academy of Sciences, 25 Reymonta Str., 30-059 Krakow, Poland
  2. AGH University of Krakow, Faculty of Foundry Engineering, 23 Reymonta Str., 30-059 Krakow, Poland
  3. G.V. Kurdyumov Institute for Metal Physics of National Academy of Sciences of Ukraine, 36 Academician Vernadsky Blvd., Kyiv, 03142, Ukraine

Instructions for authors

Archives of Metallurgy and Materials is a quarterly journal of Polish Academy of Sciences and Institute of Metallurgy and Materials Science PAS, which has published continuously since 1954, scientific papers in English in the following fields: metallurgy and materials science, foundry, mechanical working of metals, thermal engineering in metallurgy, thermodynamic and physical properties of materials, phase equilibria in the broad context and diffusion.

In addition to the regular, original scientific papers and conference proceedings, invited reviews presenting the up-to-date knowledge and monothematic issues devoted to preferred areas of research will be published. Submission of a paper implies that it has not been published previously, that it is not under consideration for publication elsewhere, and that if accepted it will not be published elsewhere in the same form.

When preparing the manuscript, please pay attention to the following rules:

1. Manuscript submission

1.1. Electronic submission: All submissions must be made electronically via Editorial System https://www.editorialsystem.com/editor/amm/articles/list/?qt=NEW

1.2. Manuscript should not exceed 12 pages of full-size paper (A4), must be double spaced (please use 12 point font), with generous margins, and the pages must be numbered. Authors should submit an electronic file of their manuscript in Microsoft Word format (minimum: version 2000).

1.3. All manuscripts must be written in good English. Both British and U.S. English are acceptable but Authors should be consistent in their usage. It is sole responsibility of the Authors to make sure that the manuscript is grammatically correct and spell checked. Authors are strongly encouraged to have the manuscript proofread by a native speaker of English or a language professional, before it is submitted to the editorial office. Papers written in poor English will be automatically rejected without being subjected to review.

1.4. Authors should submit an electronic copy of final version of their paper in Microsoft Word format, schemes (sketches) and figures saved as .eps, .jpeg, or .tiff.

1.5. Articles submitted for publication should include abstract and maximum 5 key words.

1.6. Please adhere to the following order of presentation:

Author(s) with first names in full.

Affiliation(s): in a short form (Institution, City, Country). Use the superscripts (*, **, . . .) after the Authors’ names in case of different affiliations.

Title: All words in lower case (first letter of first word capitalized).

Abstract: maximum 10 lines, including primary objective, research design, methods and procedures, main outcomes and results, conclusions. Do not use abbreviations in the abstract.

Keywords: 5 maximum.

Main text: Begin on the second page with Introduction, followed by Experimental (Materials and Methods) and/or Theory section, Results, Discussion, and end with Conclusion section and Acknowledgement. When appropriate the Authors may choose to combine Results section and Discussion section into one Results and discussion section. Make sure the text in sections is divided logically into paragraphs. Use the decimal system for sections, subsections and (at the most) subsubsections, as exemplified in the headings of these instructions. All abbreviations should be spelled out the first time they are introduced in text or references. Thereafter the abbreviation can be used.

Appendices

References

Correspondence address: title, name, postal address, telephone and e-mail address of the corresponding Author.

Figure captions

Tables

2. Manuscript preparation

2.1. Formulae, equations and units

Formulae and equations should be typed on separate lines and numbered consecutively in parentheses on the right side (1) . . . (n). Vectors must be indicated as such. Size of symbols should be kept uniform for all equations in the manuscript. Formulae and equations should be referred to in the text as follows: Eq. (1). Numbers and units must be separated by a space, e.g. 5.5 wt.%, 273.15 K, 1013 MPa, etc. The only exception are angle degrees, e.g. 90°.

2.2. Figures

Figures are usually printed in reduced size and this should be taken into account when preparing them. This applies also to the photographs. For the best results, make sure that lettering on illustrations is at least 2 mm high after reduction. Figure captions should be typed on a separate page at the end of manuscript. The same refers to tables and all sorts of lists. The appropriate place of tables and figures in the text should be indicated by < Tab 1 > or written in separate line. Figures should be referred to in text as follows: Fig. 1. Each figure should have its own caption explaining the content without reference to the text. Line drawings will normally be printed in column width of 85 mm. After this reduction all figures should have the same final letter size of at least 2 mm. The style of labeling of the coordinates must be uniform for all drawings. The magnification must be indicated by a labeled scale marker on the micrograph itself, not drawn below it. For optimum printing quality micrographs should be saved as .eps or .tiff at a resolution of at least 300 dpi while line drawings at a resolution of at least 600 dpi.

2.3. Tables

Tables together with captions should be typed on separate page at the end of manuscript. Tables are to be numbered consecutively using Arabic numbers in the text (TABLE 1 . . . n). The captions should explain the symbols used in the heading and in the left hand column. Tables should be referred to in the text as follows: TABLE 1.

2.4. References

A new type of literature provision has been in force since 2020 – modified vancouver style.
Please follow the instructions below.

References should be typed on separate pages and numbered consecutively applying the system accepted by the Quarterly (initials and names all authors, title of the article (obligatory), journal title [abbreviated according to the Journal Title Abbreviations of Web of Science: http://library.caltech.edu/reference/abbreviations/ everyone abbreviation should be end with a dot – example. Arch. Metall. Mater.] or book title; journal volume or book publisher; page spread; publication year in bracket, full DOI number).

Please note the correct layout punctation (commas and periods), and spaces. Please note the arrangement of dots, commas and spaces.

First, we write the initial of the name, dot, space, surname, volume must be written BOLD, at the name   of the authors, do not write a word “and” write only a comma. We give the year of publication at the end of the sentence in brackets and DOI number (full notation and linked).

The use of DOI numbers (full notation and linked) is mandatory for each paper and should be formatted as shown in the examples below:

3. Samples

Journals:

[1] L.B. Magalas, Development of High-Resolution Mechanical Spectroscopy, HRMS: Status and Perspectives. HRMS Coupled with a Laser Dilatometer. Arch. Metall. Mater. 60 (3), 2069-2076 (2015). DOI: https://doi.org/10.1515/AMM-2015-0350

[2] E. Pagounis, M.J. Szczerba, R. Chulist, M. Laufenberg, Large Magnetic Field-Induced Work output in a NiMgGa Seven-Lavered Modulated Martensite. Appl. Phys. Lett. 107, 152407 (2015). DOI: https://doi.org/10.1063/1.4933303

[3] H. Etschmaier, H. Torwesten, H. Eder, P. Hadley, Suppression of Interdiffusion in Copper/Tin thin Films. J. Mater. Eng. Perform. (2012).

DOI: https://doi.org/10.1007/s11665-011-0090-2.

Books:

[4] K.U. Kainer (Ed.), Metal Matrix Composites, Wiley-VCH, Weinheim (2006).

[5] K. Szacilowski, Infochemistry: Information Processing at the Nanoscale, Wiley (2012).

[6] L. Reimer, H. Kohl, Transmission Electron Microscopy: Physics of Image Formation, Springer, New York (2008).

Proceedings or chapter in books with editor(s):

[7] R. Major, P. Lacki, R. Kustosz, J. M. Lackner, Modelling of nanoindentation to simulate thin layer behavior, in: K. J. Kurzydłowski, B. Major, P. Zięba (Eds.), Foundation of Materials Design 2006, Research Signpost (2006).

Internet resource:

[8] https://www.nist.gov/programs-projects/crystallographic-databases, accessed: 17.04.2017

Academic thesis (PhD, MSc):

[9] T. Mitra, PhD thesis, Modeling of Burden Distribution in the Blast Furnace, Abo Akademia University, Turku/Abo, Finland (2016).

 

3. Fee

We would like to inform the Authors that from July 1, 2024, the fee is increased and will amount to 300 EUR plus 23%VAT (1250 PLN net for authors with Polish affiliation).

4. Review and proofread process

4.1. Peer review process

All submitted manuscripts are subject to review by recognized experts appointed by the Editor-in-Chief and members of the Editorial Board. Authors are requested to provide in the editorial system the names and contact details (affiliations and valid e-mail addresses) of two experts who could act as reviewers. Only one of these names may be from the same country as the affiliation of the corresponding author. The decision to appoint a reviewer is solely at the editor's discretion. When the article requires corrections, the authors are required to respond in writing to the comments of the Editor and Reviewers and to make corrections to the manuscript. The decision to reject the article is made by the Editorial Board, and the final decision is made by the Editor, who may appoint another reviewer if necessary. The reviewers remain anonymous to the authors and their identity cannot be disclosed by the Editor.

 4.2. Submission of a revised manuscript

When a manuscript revision is requested, Authors should return a revised version of their manuscript to the editorial office as soon as possible. Acting quickly can ensure rapid publication if the article is finally accepted for publication in Arch Metall Mater. If this is the first revision of the article, Authors are requested to return the revised manuscript within 14 days. If this is the second revision, Authors are requested to return the revised manuscript within 7 days.

 4.3. Final revision

 Authors will receive a pdf file via the editorial system in the PROOF tab of the proof of the article in a version that is suitable for publication. This is the last opportunity to review the article before its publication on the journal's website, Czytelnia PAN platform and WoS. No changes or modifications can be made after publication. Therefore, authors are requested to thoroughly review the manuscript and prepare a separate document containing all changes that should be introduced.

5. Original version

Starting with issue 1 / 2000, volume 45, the Archive of Metallurgy and Materials is published in electronic form on the platform Reading Room PAS  as the original version (reference). The platform  Reading Room PAS sends files to WoS within 6 weeks of publication of the full content of a given issue. The printed version is printed by the Warsaw Scientific Printing House of the PAN.

6. Prevent cases of plagiarism

Readers should be sure that the authors present the results of their work transparently, fair and honest, regardless of whether they are the direct authors, or used the help of a specialized entity (natural or legal person). To prevent cases of plagiarism,  the Editorial Office will require that the Authors disclosed the contribution of individual Authors in the creation of manuscript (with their affiliations and contributions, i.e. the information who is responsible for: research concept and design, collection and/or assembly of data, data analysis and interpretation, writing the manuscript) in the document "Ghostwriting statement paper".Funding sources (together with grant number) must also be revealed. The corresponding Author will bear the main responsibility for the manuscript. Detected cases will be exposed, including notifying the appropriate entities (institutions employing the Authors, scientific societies, associations of editors of scientific journals, etc.).

7. License type

Articles are printed in an open access and distributed under the terms of the Creative Commons Attribution License (CC-BY 4.0, https://creativecommons.org/licenses/by-nc/4.0/deed.enThis license allows others to distribute, remix, modify and build upon the author's work, even commercially, as long as the author of the original work is attributed to him.

Submission of an article to the journal is unequivocal to expressing consent to the publication in both paper and electronic form.

 

 

 

Additional info

Archives of Metallurgy and Materials is covered by the following services:


Arianta, Baidu Scholar, BazTech, Celdes, Chemical Abstracts Service (CAS) - CAplus, Clarivate Analytics (formerly Thomson Reuters) - Current Contents/Engineering, Computing, and Technology, Clarivate Analytics (formerly Thomson Reuters) - Journal Citation Reports/Science Edition, Clarivate Analytics (formerly Thomson Reuters) - Materials Science Citation Index, Clarivate Analytics (formerly Thomson Reuters) - Science Citation Index Expanded, CNKI Scholar (China National Knowledge Infrastructure), CNPIEC, DOAJ (Directory of Open Access Journals), EBSCO (relevant databases), EBSCO Discovery Service, Elsevier - SCOPUS, Genamics JournalSeek, Google Scholar, Index Copernicus, J-Gate, JournalTOCs, KESLI-NDSL (Korean National Discovery for Science Leaders), Microsoft Academic, Naviga (Softweco), Primo Central (ExLibris), ProQuest (relevant databases), ReadCube, ResearchGate, SCImago (SJR), Sherpa/RoMEO, Summon (Serials Solutions/ProQuest), TDNet, TEMA Technik und Management, Ulrich's Periodicals Directory/ulrichsweb, WanFang Data, WorldCat (OCLC)

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