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Abstract

Dissolution of Si in Al-5 mass%Mg alloy melt by the reduction of SiO2 and its effect on microstructure formation of the alloy after solidification were investigated. Al-5 mass%Mg alloy without silica powder had approximately 0.05 mass%Si as an impurity. No significant difference in Si content was observed after the reaction with silica for 10 min, while the Si content increased up to about 0.12 mass% after 30 min. From the microstructure analysis and calculation of Scheil-Gulliver cooling, it was considered that as-cast microstructures of Al-5 mass%Mg-1 mass% SiO2 alloys had the distribution of eutectic phase particles, which are comprised of β-Al3Mg2 and Mg2Si phases. Based on the phase diagrams, only limited amount of Mg can be selectively removed by silica depending on the ratio of Si and Mg. Addition of silica of more than approximately 1.5 mass% in Al-5 mass%Mg alloy led to the formation of spinel and removal of both Mg and Al from the melt.
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Bibliography

[1] J.R. Davis, ASM International, Aluminum and Aluminum Alloys, Materials Park 1993.
[2] T. Hashiguchi, H. Sueyosh, Mater. Trans. 51, 838 (2010).
[3] B.H. Kim, S.H. Ha, Y.O. Yoon, H.K. Lim, S.K. Kim, D.H. Kim, Mater. Lett. 228, 108 (2018).
[4] S.H. Ha, B.H. Kim, Y.O. Yoon, H.K. Lim, S.K. Kim, Sci. Adv. Mater. 10, 694 (2018).
[5] R. Muñoz-Arroyo, H.M. Hdz-García, J.C. Escobedo-Bocardo, E.E. Granda-Gutierrez, J.L. Acevedo-Dávila, J.A. Aguilar-Martínez, A. Garza-Gomez, Adv. Mater. Sci. Eng. 2014, 1 (2014).
[6] S.H. Ha, B.H. Kim, Y.O. Yoon, H.K. Lim, S.K. Kim, Sci. Adv. Mater. 10, 694 (2018).
[7] C.W. Bale, E. Bélisle, P. Chartrand, S.A. Decterov, G. Eriksson, A.E. Gheribi, K. Hack, I.H. Jung, Y.B. Kang, J. Melançon, A.D. Pelton, S. Petersen, C. Robelin, J. Sangster, P. Spencer, M.A. Van Ende, Calphad 54, 35 (2016).
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Authors and Affiliations

Sun-Ki Kim
1
ORCID: ORCID
Seong-Ho Ha
2
ORCID: ORCID
Bong-Hwan Kim
2
ORCID: ORCID
Young-Ok Yoon
2
ORCID: ORCID
Hyun-Kyu Lim
2
ORCID: ORCID
Shae K. Kim
2
ORCID: ORCID
Young-Jig Kim
1
ORCID: ORCID

  1. Sungkyunkwan University, School of Advanced Materials Science and Engineering, Suwon 16419, Republic of Korea
  2. Korea Institute of Industrial Technology (KITECH), Advanced Materials and Process R&D Department, Incheon 21999, Republic of Korea
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Abstract

Mg-1.6Gd binary alloy was subjected to uniaxial warm rolling at a unidirectional and cross-sectional with a reduction ratio of 95% in order to observe the relationship between its microstructural changes to the degradation behavior. The warm rolling was performed at a temperature range of its recrystallization temperature, which were 400°C and 560°C, and a feed rate of 10 mm/min. Degradation behaviors of Mg-1.6Gd binary alloy was evaluated by means of potentiodynamic polarization and hydrogen evolution test in modified Kokubo’s SBF solution at temperature of 37 ± 1ºC. The lowest corrosion rate of 0.126 mm/year derived from potentiodynamic polarization test was showed by unidirectional-rolled specimen at temperature of 560 °C. Hydrogen evolution test results showed the lowest hydrogen gas formed during 24 hours of immersion was found on unidirectional-rolled specimen at temperature of 560°C with a rate of 0.268 cc/cm2/hours. While cross rolled specimens showed a high corrosion and hydrogen evolution rate of 20 mm/year and 0.28 cc/cm2/hours.

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Authors and Affiliations

Ahmad Zakiyuddin
ORCID: ORCID
Arya Abietta Irawan
Oknovia Susanti
Sri Harjanto
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Abstract

The paper presents research of metallic glass based on a Mg72Zn24Ca4 alloy. Metallic glass was prepared using induction melting and further injection on a spinning copper wheel. The X-ray diffractometer and differential scanning calorimeter (DSC) were used to investigate the phase transformation of the amorphous ribbon. The heat released in the crystallization process, during isothermal annealing, based on the differential scanning calorimeter investigation, was determined to be 166.18 Jg-1. The effect of isothermal annealing temperature on the kinetics of the amorphous alloy crystallization process using differential scanning calorimeter was investigated. For this purpose, two isothermal annealing temperatures were selected. The incubation time decreases as the temperature of the isothermal annealing increases from 300 to 252 seconds. The same relationship is visible in the case of duration of the phase transformation, which also decreases as the temperature of the isothermal annealing increases from 360 to 228 seconds. The obtained results show a significant influence of isothermal annealing temperature on the degree of phase transformation.

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Authors and Affiliations

J. Lelito
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Abstract

Effect of Cu addition on oxide growth of Al-7 mass%Mg alloy at high temperature was investigated. As-cast microstructures of Al-7 mass%Mg and Al-7 mass%Mg-1 mass%Cu alloys showed α-Al dendrites and area of secondary particles. The 1 mass%Cu addition into Al-7 mass%Mg alloy formed Mg32(Al, Cu)49 ternary phase with β-Al3Mg2. The total fraction of two Mg-containing phases in Cu-added alloy was higher than the β-Al3Mg2 fraction in Cu-free alloy. From measured weight gains depending on time at 500°C under an air atmosphere, it was shown that all samples exhibited significant weight gains depending on time. Al-7mass%Mg-1mass%Cu alloy showed the relatively increased oxidation rate when compared with Cu-free alloy. All the oxidized cross-sections throughout the entire oxidation time showed coarse and dark areas regarded as oxides grown from the surface to inside, but bigger oxidized areas were formed in the Al-7mass%Mg-1mass%Cu alloy containing higher fraction of Mg-based phases in the as-cast microstructure. As a result of compositional analysis on the oxide clusters, it was found that the oxide clusters contained Mg-based oxides formed through internal oxidation during a long time exposure to oxidizing environments.
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Bibliography

[1] J.R. Davis, ASM International, Aluminum and Aluminum Alloys, Materials Park 1993.
[2] H. Watanabe, K. Ohori, Y. Takeuchi, Trans. Iron Steel Inst. Jpn. 27, 730 (1987).
[3] J.L. García-Hernández, C.G. Garay-Reyes, I.K. Gómez-Barraza, M.A. Ruiz-Esparza-Rodríguez, E.J. Gutiérrez-Castañeda, I. Estrada-Guel, M.C. Maldonado-Orozco, R. Martínez-Sánchez, J. Mater. Res. Technol. 8 (6), 5471 (2019).
[4] M . Mihara, C.D. Marioara, S.J. Andersen, R. Holmestad, E. Kobayashi, T. Sato, Mater. Sci. Eng. A, 658, 91 (2016).
[5] S.H. Ha, B.H. Kim, Y.O. Yoon, H.K. Lim, T.W. Lee, S.H. Lim, S.K. Kim, Int. J. Metalcast. 13, 121 (2019).
[6] G. Wu, K. Dash, M.L. Galano, K.A.Q. O’Reilly, Corros. Sci. 155, 97 (2019).
[7] B.H. Kim, S.H. Ha, Y.O. Yoon, H.K. Lim, S.K. Kim, D.H. Kim, Mater. Lett. 228, 108 (2018).
[8] H. Okamoto, J. Phase Equilibria 19, 598 (1998).
[9] T.S. Parel, S.C. Wang, M. J. Starink, Mater. Des. 31, S2 (2010).
[10] C.W. Bale, E. Bélisle, P. Chartrand, S.A. Decterov, G. Eriksson, A.E. Gheribi, K. Hack, I.H. Jung, Y.B. Kang, J. Melançon, A.D. Pelton, S. Petersen, C. Robelin, J. Sangster, P. Spencer, M.A. Van Ende, Calphad 54, 35 (2016).
[11] S.H. Ha, B.H. Kim, Y.O. Yoon, H.K. Lim, T.W. Lee, S.H. Lim, S.K. Kim, Sci. Adv. Mater. 10, 697 (2018).
[12] D . Ajmera, E. Panda, Corros. Sci. 102, 425 (2016).
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Authors and Affiliations

Seong-Ho Ha
1
ORCID: ORCID
Abdul Wahid Shah
1
ORCID: ORCID
Bong-Hwan Kim
1
ORCID: ORCID
Young-Ok Yoon
1
ORCID: ORCID
Hyun-Kyu Lim
1
ORCID: ORCID
Shae K. Kim
1
ORCID: ORCID

  1. Korea Institute of Industrial Technology (KITECH), Advanced Materials and Process R&D Department, Incheon 21999, Republic of Korea
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Abstract

Influence of Si addition on oxide layer growth of Al-6 mass%Mg alloys in molten state was investigated in this study. After melt holding for 24 h, the melt surface of only Si-free alloy became significantly bumpy, while no considerably oxidized surface was observed even with 1 mass%Si addition. There was no visible change on the appearance of melt surfaces with increasing Si content. As a result of compositional analysis on the melt samples between before and after melt holding, the Si-added alloys nearly maintained their Mg contents even after the melt holding for 24 h. On the other hand, the Mg content in the Si-free alloy showed a great reduction. The bumpy surface on Si-free alloy melt showed a large amount of pores and oxide clusters in its cross-section, while the Si-added alloy had no significantly grown oxide clusters on the surfaces. As a result of compositional analysis on the surfaces, the oxide clusters in Si-free alloy contained a great amount of Mg and oxygen. The oxide layer on the Si-added alloy was divided into Mg-rich and Mg-poor areas and contained certain amounts of Si. Such a mixed oxide layer containing Si would act as a protective layer during the melt holding for a long duration.
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Bibliography

[1] J.R. Davis, ASM International, Aluminum and Aluminum Alloys, Materials Park 1993.
[2] G . Wu, K. Dash, M.L. Galano, K.A.Q. O’Reilly, Corros. Sci. 155, 97 (2019).
[3] B.H. Kim, S.H. Ha, Y.O. Yoon, H.K. Lim, S.K. Kim, D.H. Kim, Mater. Lett. 228, 108 (2018).
[4] S.H. Ha, B.H. Kim, Y.O. Yoon, H.K. Lim, T.W. Lee, S.H. Lim, S.K. Kim, Sci. Adv. Mater. 10, 697 (2018).
[5] D . Ajmera, E. Panda, Corros. Sci. 102, 425 (2016).
[6] N. Smith, A. Kvithyld, G. Tranell, Metall. Mater. Trans. B 49, 2846 (2018).
[7] S.H. Ha, B.H. Kim, Y.O. Yoon, H.K. Lim, T.W. Lee, S.H. Lim, S.K. Kim, Int. J. Metalcast. 13, 121 (2019).
[8] J. Jeong, J. Im, K. Song, M. Kwon, S.K. Kim, Y.B. Kang, S.H. Oh, Acta Mater. 61, 3267 (2013).
[9] F . Zarei, H. Nuranian, K. Shirvani, Surf. Coat. Technol. 394, 125901 (2020).
[10] Y.L. Zhang, J. Li, Y.Y. Zhang, D.N. Kang, J. Alloys Compd. 827, 154131 (2020).
[11] W. Kai, P.C. Kao, P.C. Lin, I.F. Ren, J.S.C. Jang, Intermetallics 18, 1994 (2010).
[12] S.H. Ha, B.H. Kim, Y.O. Yoon, H.K. Lim, S.K. Kim, Sci. Adv. Mater. 10, 694 (2018).
[13] C.W. Bale, E. Bélisle, P. Chartrand, S.A. Decterov, G. Eriksson, A.E. Gheribi, K. Hack, I.H. Jung, Y.B. Kang, J. Melançon, A.D. Pelton, S. Petersen, C. Robelin, J. Sangster, P. Spencer, M.A. Van Ende, Calphad 54, 35 (2016).
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Authors and Affiliations

Young-Ok Yoon
1
ORCID: ORCID
Seong-Ho Ha
1
ORCID: ORCID
Abdul Wahid Shah
1
ORCID: ORCID
Bong-Hwan Kim
1
ORCID: ORCID
Hyun-Kyu Lim
1
ORCID: ORCID
Shae K. Kim
1
ORCID: ORCID

  1. Korea Institute of Industrial Technology (KITECH), Advanced Materials and Process R&D Department, Incheon 21999, Republic of Korea
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Abstract

The Ti-Zr and Ti-Zr/sol-gel were used as pretreatment layers before the electroless nickel coating on AM60B magnesium alloy. Scanning Electron Microscopy was employed to investigate the surface morphology of the pretreated layers and applied electroless coatings. Chemical analysis of the Ti-Zr layer, and nickel coatings was done using the Energy-Dispersive X-ray Spectroscopy. Moreover, the X-ray Diffraction and Atomic Force Microscopy methods were utilized to evaluate the microstructure and surface roughness of the electroless coatings, respectively. Electrochemical Impedance Spectroscopy was employed to study the corrosion behavior of Ni-P coatings. The results show that Ti-Zr layer has structural cracks, and the sol-gel film was covered all cracks entirely. The cauliflower-like electroless nickel coating was applied on both mentioned pretreated layers. The cross-sectional images revealed the higher thickness for the electroless coating on Ti-Zr/sol-gel layer, probably due to a large number of Ni nucleation centers. The EIS results demonstrate that the electroless coating on Ti-Zr/sol-gel has high corrosion protection and microhardness value.
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Authors and Affiliations

Zhale Nazari
1
ORCID: ORCID
Davod Seifzadeh
1
ORCID: ORCID
Zahra Rajabalizadeh
1
ORCID: ORCID

  1. University of Mohaghegh Ardabili, Faculty of Science, Corrosion and Industrial Electrochemistry Research Laboratory, Ardabil-Iran
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Abstract

In this study, precipitation of Ca in Al-Mg alloys containing a trace of Ca during homogenization was investigated using a transmission electron microscope (TEM) and calculated phase diagrams. TEM result indicated that the Ca-based particles found in the examined sample are Ca7Mg7.5Si14. From the calculation of Scheil-Gulliver cooling, it was found that the Ca was formed as Al4Ca and C36 laves phases with Mg2Si and Al13Fe4 from other impurities phase during solidification. No Ca-Mg-Si ternary phase existed at the homogenization temperature in the calculated phase diagram. From the phase diagram of Al-Al4Ca-Mg2Si three-phase isothermal at 490℃, it was shown that Ca7Mg6Si14 phase co-exists with Al, Mg2Si and Al4Ca in the largest region and with only Al and Mg2Si in Al4Ca-poor regions. It was thought that the Ca7Mg6Si14 ternary phase was formed by the interaction between Mg2Si and Al4Ca considering that the segregation can occur throughout the entire microstructures.
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Bibliography

[1] J.R. Davis, ASM International, Aluminum and Aluminum Alloys, Materials Park 1993.
[2] G . Wu, K. Dash, M.L. Galano, K.A.Q. O’Reilly, Corros. Sci. 155, 97 (2019).
[3] B.H. Kim, S.H. Ha, Y.O. Yoon, H.K. Lim, S.K. Kim, D.H. Kim, Mater. Lett. 228, 108 (2018).
[4] S.H. Ha, B.H. Kim, Y.O. Yoon, H.K. Lim, T.W. Lee, S.H. Lim, S.K. Kim, Sci. Adv. Mater. 10, 697 (2018).
[5] D. Ajmera, E. Panda, Corros. Sci. 102, 425 (2016).
[6] S.H. Ha, J.K. Lee, S.K. Kim, Mater. Trans. 49, 1081 (2008).
[7] S.H. Ha, B.H. Kim, Y.O. Yoon, H.K. Lim, T.W. Lee, S.H. Lim, S.K. Kim, Int. J. Metalcast. 13, 121 (2019).
[8] J.W. Jeong, J.S. Im, K. Song, M.H. Kwon, S.K. Kim, Y.B. Kang, S.H. Oh, Acta Mater. 61, 3267 (2013).
[9] K. Ozturk, L.Q. Chen, Z.K. Liu, J. Alloys Compd. 340, 199 (2002).
[10] C.W. Bale, E. Bélisle, P. Chartrand, S.A. Decterov, G. Eriksson, A.E. Gheribi, K. Hack, I.H. Jung, Y.B. Kang, J. Melançon, A.D. Pelton, S. Petersen, C. Robelin, J. Sangster, P. Spencer, M.A. Van Ende, Calphad 54, 35 (2016).
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Authors and Affiliations

Seong-Ho Ha
1
ORCID: ORCID
Young-Chul Shin
1
ORCID: ORCID
Bong-Hwan Kim
1
ORCID: ORCID
Young-Ok Yoon
1
ORCID: ORCID
Hyun-Kyu Lim
1
ORCID: ORCID
Sung-Hwan Lim
2
ORCID: ORCID
Shae K. Kim
1
ORCID: ORCID

  1. Korea Institute of Industrial Technology (KITECH), Incheon 21999, Republic of Korea
  2. Kangwon National University, Department of Advanced Materials Science and Engineering, Chuncheon 24341, Republic of Korea
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Abstract

High-power terahertz sources operating at room-temperature are promising for many applications such as explosive materials detection, non-invasive medical imaging, and high speed telecommunication. Here we report the results of a simulation study, which shows the significantly improved performance of room-temperature terahertz quantum cascade lasers (THz QCLs) based on a ZnMgO/ZnO material system employing a 2-well design scheme with variable barrier heights and a delta-doped injector well. We found that by varying and optimizing constituent layer widths and doping level of the injector well, high power performance of THz QCLs can be achieved at room temperature: optical gain and radiation frequency is varied from 108 cm−1 @ 2.18 THz to 300 cm−1 @ 4.96 THz. These results show that among II–VI compounds the ZnMgO/ZnO material system is optimally suited for high-performance room-temperature THz QCLs.

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Authors and Affiliations

V.P. Sirkeli
H.L. Hartnagel
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Abstract

The magnesium alloy investment castings have greater potential for automobile and air-craft applications due to the higher strength to weight ratio of magnesium alloys and capability of the investment casting process to produce near net shape complex castings. The interfacial-mould metal reactions during investment casting of magnesium alloy inhibit successful production of quality castings. This paper presents the investigation done on the reactions at corners of AZ91 magnesium alloy cast part produced through investment casting. The stepped shape geometry of casting was selected to study the reactions at convex and concave corners of the cast part. The reacted surfaces were characterised using the SEM-EDX and XRD. The formation of oxides was observed on cast surface from characterisation. The temperature profile recorded at corners were helpful to understand the heat dissipation during the solidification of metal at corners. It was observed that the reactions occurred at the concave corner were more as compared to the convex corner of the cast part.

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Authors and Affiliations

Akash V. Vyas
Mayur P. Sutaria
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Abstract

This paper presents the results of a study to determine the influence of casting parameters (cooling rate in the casting mould, casting temperature) on the primary structure of Mg-4%Li-1%Ca alloy ingots. The macro- and microstructure analysis of the Mg-4%Li-1%Ca alloy was performed using light and electron microscopy techniques. Microhardness measurements were made for the Mg-4%Li-1%Ca alloy and phase identification in the Mg-4%Li-1%Ca alloy was made using X-ray phase analysis.
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Bibliography

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[2] Bednarczyk, I., Kuc, D. & Mikuszewski, T.(2016). Microstructure and properties of Mg-Li-Re magnesium alloys.Hutnik-WH, 83(8), 321-323. (in Polish).
[3] Bin J. Heng-mei, Y. Rui-hong, L. & Liang, G. (2010). Grain refinement and plastic formability of Mg-14Li-1Al alloy.Transactions of Nonferrous Metals Society of China. 1, 503-507. DOI: 10.1016/s1003-6326(10)60527-4.
[4] Liu, X., Zhan, H., Gu, S., Qu, Z., Wu, R. & Zhang, M. (2011).Superplasticity in a two-phase Mg– 8Li–2Zn alloy processed by two-pass extrusion. Materials Science and Engineering A. 528(19-20), 6157-6162. https://doi.org/10.1016/j.msea.2011.04.073.
[5] Białobrzeski, A., Lech-Grega, M.& Żelechowski, J. (2010). Research on the structure of alloys based on magnesium and lithium with a two-phase α-β and single-phase ß structure.Prace Instytutu Odlewnictwa. L, 17-28. (in Polish).
[6] Zhou, Y., Bian, L., Chen, G. Wang, L. & Liang, W. (2015). Influence of Ca addition on microstructular evolution and mechanical properties of near-eutectic Mg-Li alloys by copper-mold suction casting. Journal of Alloys and Compounds. 664. 85-91. DOI:10.1016/j.jallcom.2015.12.198.
[7] Białobrzeski, A., Saja, K. & Hubner, K. (2007) Ultralightmagnesium-lithiumalloys. Archives of Foundry Engineering. 7(3), 11-16. ISSN(1897-3310).
[8] Jiang, B., Qiu, D., Zhang, M., Ding, P.& Gao, L. (2010). A new approach to grain refinement of an Mg-Li-Al cast alloy. Journal of Alloys and Compounds. 10(1-2), 96-98. DOI:10.1016/j.jallcom.2009.11.066.
[9] Grobner, J., Schmid-Fetzer, R., Pisch, A., Colinet, C., Pavlyuk, V.V., Dmytriv, G.S., Kevorkov, D.G. & Bodak, O.I. (2002). Phase equilibria, calorimetric study and thermodynamic modeling of Mg-Li-Ca alloys. Thermochimica Acta. 389(1-2), 85-94. DOI:10.1016/S0040-6031(01)00842-5.
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Authors and Affiliations

Iwona Bednarczyk
1
ORCID: ORCID

  1. Silesian University of Technology, Department of Materials Technology, 40-019 Katowice ul. Krasińskiego 8, Poland
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Abstract

In this paper, an experimental Mg-Al-RE-type magnesium alloy, named AEZ951, is presented. The chemical composition of the investigated alloy was ca. 9 wt% Al, 5 wt% RE (rare earth elements), 0.7 wt% Zn and 3 wt% Mn. The experimental material was gravity cast into a cold steel mould. Microstructure analyses were carried out by light microscopy, along with X-ray phase analysis and scanning electron microscopy with an energy-dispersive X-ray spectrometer (SEM + EDX). Detailed investigations disclosed the presence of primary dendrites of an α(Mg) solid solution and Al11RE3, ɣ and Al10RE2Mn7 intermetallic compounds in the alloy microstructure. The volume fraction of the Al11RE3 phase and α+ɣ eutectic was also presented. The hardness, impact strength, tensile strength as well as the yield strength of the alloy were examined in tests at room temperature. The examined experimental Mg-Al-RE-type magnesium alloy exhibited higher mechanical properties than the commercial AZ91 alloy (cast in the same conditions).


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Bibliography

[1] Lee, S.G., Patel, G.R., Gokhale, A.M., Sareeranganathan, A. & Horstemeyer, M.F. (2006). Quantitative fractographic analysis of variability in the tensile ductility of high-pressure die-cast AE44 Mg-alloy. Materials Science Engineering A. 427(1-2), 255-262. DOI: 10.1016/j.msea.2006.04.108.
[2] Braszczyńska-Malik, K. & Malik, M.A. (2020). Impact strength of AE-type alloys high pressure die castings. Archives of Foundry Engineering. 20(3), 5-8. DOI:10.24425/afe.2020.133321.
[3] Yang, Q., Guan, K., Li, B., Lv S., Meng F., Sun W., Zhang Y., Liu, X. & Meng, J. (2017). Microstructural characterizations on Mn-containing intermetallic phases in a high-pressure die-casting Mg–4Al–4RE–0.3Mn alloy. Materials Characterization. 132, 381-387. https://doi.org/10.1016/j.matchar.2017.08.032.
[4] Yang, Q., Lv, SH., Meng, FZ., Guan, K., Li, B.-S., Zhang, X-H., Zhang, J.-Q., Liu X.-J. & Meng. J. (2019). Detailed structures and formation mechanisms of well-known Al10RE2Mn7 phase in die-cast Mg–4Al–4RE–0.3Mn Alloy. Acta Metallurgica Sinica (English Letters). 32, 178-186. https://doi.org/10.1007/s40195-018-0819-0.
[5] Braszczyńska-Malik, K.N. & Grzybowska, A. (2016). Influence of phase composition on microstructure and properties of Mg-5Al-0.4Mn-xRE (x = 0, 3 and 5 wt.%) alloys. Materials Characterization. 115, 14-22. https://doi.org/10.1016/j.matchar.2016.03.014
[6] Zhou, W., Li, Z., Li, D., Qin, M. & Zeng, X. (2022). Solidification microstructure evolution in LA42 Mg alloy under various cooling rates. Journal of Materials Science. 57, 11411-11429. https://doi.org/10.1007/s10853-022-07330-5
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Authors and Affiliations

Katarzyna Braszczyńska-Malik
1
ORCID: ORCID

  1. Czestochowa University of Technology, Poland
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Abstract

The European Commission's ambitious plan to reduce CO2 emissions has a significant impact on the global automotive industry. Recent development of new diesel and petrol engines with direct injection is aimed at improving fuel efficiency while maintaining (or enhancing) engine performance. This naturally also increases the demands on the properties of the most stressed engine components (e.g., cylinder heads, engine blocks, pistons), which leads to the development of new materials. Presented work analysed the effect of different mold temperatures (60; 120; 180 °C) on mechanical, physical properties and microstructure of AlSi5Cu2Mg aluminium alloy. This alloy is currently being used for the production of cylinder head castings. The results showed that the changing mold temperature had an effect on mechanical properties (ultimate tensile strength and Young modulus values). SEM with EDX analysis of intermetallic phases revealed there were no size and morphology changes of Cu, Mg and Fe intermetallic phases when the mold temperature changed. No significant effect of different mold temperature on physical properties (thermal and electrical conductivity) and fracture mechanism occurred during experiment. Optimal combination of mechanical and physical properties of AlSi5Cu2Mg alloy was achieved using a permanent mold with temperature ranging from 120 to 180 °C.
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Authors and Affiliations

L. Širanec
1
ORCID: ORCID
D. Bolibruchová
1
ORCID: ORCID
M. Chalupová
1
ORCID: ORCID

  1. Department of Technological Engineering, Faculty of Mechanical Engineering, University of Žilina, Slovakia
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Abstract

A n-type semiconductor ZnO has high transmittance features, excellent chemical stability and electrical properties. It is also commonly used in a range of fields, such as gas sensors, photocatalysts, optoelectronics, and solar photocell. Magnesium-doped zinc oxide (Mg-ZnO) nano powders were effectively produced using a basic chemical precipitation process at 45°C. Calcined Mg-ZnO nano powders have been characterized by FTIR, XRD, SEM-EDX and PL studies. XRD measurements from Mg-ZnO revealed development of a crystalline structure with an average particle size of 85 nm and SEM analysis confirmed the spherical morphology. Electrochemical property of produced Mg-ZnO nanoparticles was analyzed and the specific capacitance value of 729 F g–1 at 0.5 A g–1 current density was recorded and retained a specific capacitance ~100 percent at 2 A g–1 current density.
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Authors and Affiliations

S. Arul
1
ORCID: ORCID
T. Senthilnathan
2
ORCID: ORCID
V. Jeevanantham
3
ORCID: ORCID
K.V. Satheesh Kumar
4
ORCID: ORCID

  1. Jai Shriram Engineering College, Department of Physics, Tirupur-638660, Tamilnadu, India
  2. Sri Venkateshwara College of Engineering, Department of Applied Physics, Sriperumbudur-602117, Tamilnadu, India
  3. Vivekanandha College of Arts & Sciences for Women, Department of Chemistry, Tiruchengode 637205, Tamilnadu, India
  4. Kongu Engineering College, Department of Mechanical Engineering, Erode-638060, Tamilnadu, India
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Abstract

In this paper, as a purpose to apply the supersaturated solid-solutionized Al-9Mg alloy to the structural sheet parts of automotive, tensile tests were conducted under the various conditions and a constitutive equation was derived from the tensile test results. Al-9Mg alloy was produced using a special Mg master alloy containing Al2Ca during the casting process and extruded into the sheet. In order to study the deformation behavior of Al-9Mg alloy in warm temperature forming environments, tensile tests were conducted under the temperature of 373 K-573 K and the strain rate of 0.001/s~0.1/s. In addition, by using the raw data obtained from tensile tests, a constitutive equation of the Al-9Mg alloy was derived for predicting the optimized condition of the hot stamping process. Al-9Mg alloy showed uncommon deformation behavior at the 373 K and 473 K temperature conditions. The calculated curves from the constitutive equation well-matched with the measured curves from the experiments particularly under the low temperature and high strain rate conditions.
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Authors and Affiliations

Seung Y. Yang
1 2
ORCID: ORCID
Bong H. Kim
1
ORCID: ORCID
Da B. Lee
1
Kweon H. Choi
1
ORCID: ORCID
Nam S. Kim
1
ORCID: ORCID
Seong H. Ha
1
Young O. Yoon
1
Hyun K. Lim
1
ORCID: ORCID
Shae Kim
1
Young J. Kim
2
ORCID: ORCID

  1. Korea Institute of Industrial Technology, Advanced Process and Materials R&D Group, KITECH, 156 Gaetbeol Rd., Yeonsu-gu, Incheon, 21999, Korea
  2. Sungkyunkwan University, Advanced Materials Science & Engineering, SKKU, Suwon, Korea
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Abstract

This study suggests a new way to modify the size and morphology of Al-Fe phases in modified AA 7075 by using an Fe-Mn solid solution powder as the precursor. When Fe and Mn are added in the form of a solid solution, the diffusion of Fe and Mn toward the Al is delayed, thus altering the chemical composition and morphology of the precipitates. The fine, spherical precipitates are found to provide a good balance between strength and ductility compared to the case where Fe and Mn are separately added.
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Authors and Affiliations

Min Sang Kim
1 2
ORCID: ORCID
Dae Young Kim
3
ORCID: ORCID
Young Do Kim
1
ORCID: ORCID
Hyun Joo Choi
3
ORCID: ORCID
Se Hoon Kim
2
ORCID: ORCID

  1. Hanyang University, Department of Materials Science & Engineering, Seoul, Republic of Korea
  2. Metallic Material R&D Center, Korea Automotive Technology Institute, Cheonan-si, Republic of Korea
  3. Kookmin University, School of Materials Science and Engineering, Seoul, Republic of Korea
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Abstract

In this study, to investigate effects of tin addition on the microstructures and corrosion properties, Zn-1Mg-xSn (x = 1.0, 2.0 and 5.0 wt.%) ternary zinc alloys were prepared. The experimental results indicated that the Zn-1Mg-2.0 wt.% Sn alloy has the better mechanical properties compared with pure zinc and Zn-1Mg alloy. The tensile strength of the alloy material is 173.2±3.7 MPa, the yield strength is 120.7±2.4 MPa, the elongation is 5.64±0.08% and the hardness is 76.9±0.8 HV. The average degradation rate of the alloys immersion in SBF solution for 60 days is 0.16±0.03 mm/year, and the Zn-1Mg-2.0 wt.% Sn alloy hemolysis rate is only 0.81±0.02%. It is confirmed that the addition of tin is effective to improve the mechanical properties and degradation of Zn-1Mg alloy. It may be a candidate of the clinical application requirements of the degradable implant materials in orthopedics.
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Authors and Affiliations

Zhouling Long
1
ORCID: ORCID
Haiyang Lang
2
ORCID: ORCID
Jun Ou
2 3
ORCID: ORCID

  1. Materials Science and Engineering, Guilin University of Technology, China
  2. Guilin University of Technology, College of Materials Science and Engineering / Dental Clinic and Experimental Center of Medical Sciences, 12 Jianganroad, Guilin, 541004, Guilin, China
  3. Guilin Medical University, Experimental Center of Medical Sciences, 26, Huanchen Road Guilin, 541002, Guilin, China
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Abstract

This paper aims to investigate the microstructural evolution and mechanical properties of hot-deformed AlMg4 alloys with Mn, Fe, and Si as the main impurities. For this purpose, solidification behavior and microstructural evolution during hot-rolling and heat-treatment processes are investigated by using theoretical calculations and experimental characterization. The crystallization and morphological transformation of intermetallic Al3Fe, Al6Mn, and Mg2Si phases are revealed and discussed in terms of the variation in chemical composition. Following a homogenization heat-treatment, the effect of heat treatment on the intermetallic compounds is also investigated after hot-rolling. It was revealed that the Mg2Si phase can be broken into small particles and spherodized more easily than the Al3Fe intermetallic phase during the hot-rolling process. For the Mn containing alloys, both yield and ultimate tensile strength of the hot-rolled alloys increased from 270 to 296 MPa while elongation decreased from 17 to 13%, which can be attributed to Mn-containing intermetallic as well as dispersoid.

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Authors and Affiliations

Da B. Lee
Bong H. Kim
ORCID: ORCID
Kweon H. Choi
ORCID: ORCID
Seung Y. Yang
ORCID: ORCID
Nam S. Kim
ORCID: ORCID
Seong H. Ha
Young O. Yoon
Hyun K. Lim
ORCID: ORCID
Shae Kim
Soong K. Hyun
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Abstract

In the past decades, Mg alloys have been studied intensively as potential orthopedic applications. The present research work, the FEA of the obtained contact stresses in the case of the load applied on Mg-0.5Ca-xMn alloys has been investigated. It has been used the NCB Curved Femur Shaft Plate type as a model in order to establish the necessary modeling parameters. The objective of the present work was to highlight the strain values at the contact point on the surface of the Mg-0.5Ca-xMn alloys. The results showed that the highest stresses observed near the gaps of the plate and in the screws. It means that all mechanical loads are sustained by the plate and screws, and the patient’s femur can be recovered.
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Authors and Affiliations

R.O. Nastasa
1
ORCID: ORCID
A. Tufescu
1
ORCID: ORCID
C. Munteanu
1 2
ORCID: ORCID
B. Istrate
1
ORCID: ORCID
A. Przybył
3
ORCID: ORCID
G. Ianus
1
ORCID: ORCID

  1. Gheorghe Asachi Technical University, Faculty of Mechanical Engineering, Blvd. Mangeron, No. 43, 700050, Iasi, Romania
  2. Technical Science Academy of Romania, 26 Dacia Blvd, Bucharest 030167, Romania
  3. Częstochowa University of Technology, Department of Physics, 19 Armii Krajowej Av., 42-200 Częstochowa, Poland
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Abstract

The article presents the results of tests of plastic shaping of magnesium alloy Mg-Li. Magnesium alloy for an extrusion process was obtained with the method of vacuum smelting and casting into graphite moulds. The materials for tests were slabs cast from magnesium alloys with symbols: Mg-4%Li-1%Ca (LX41). Before the process of deformation the castings were subject to homogenization. Conventional extrusion tests were conducted in a complex state of deformation (KoBo method). An assessment was performed of the influence of the deformation process parameters on the structure and properties of the tested alloy. Results of mechanical tests were presented both for static compression test in room temperature. On the basis of the achieved tests results, the susceptibility to plastic working for the Mg-4%Li-1%Ca alloy was determined. An analysis of the microstructure was conducted both in the initial condition and after plastic deformation with the use of light and scanning microscopy techniques. The applied deformation methods allowed the determination of the influence of process parameters on changes in the microstructure and properties of the Mg-4%Li-1%Ca alloy.
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Authors and Affiliations

Iwona Bednarczyk
ORCID: ORCID

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Abstract

In this study, microstructure, mechanical, corrosion and corrosive wear properties of Mg-xAg the as-cast and extruded alloys (x: 1, 3 and 5 wt. % Ag) were investigated. According to the experimental results, as the amount of Ag added in the casting alloys increases, the secondary phases (Mg4Ag, Mg54Ag17) emerging in the structure have become more clarified. Furthermore, it was observed that as the amount of Ag increased, the grain size decreased and thus the mechanical properties of the alloys increased. Similarly, the extrusion process enabled the grains to be refined and the mechanical properties to be increased. As a result of the in vitro tests performed, the Mg-1Ag exhibited very bad corrosion properties compared to other alloys. On the other hand, according to corrosive wear tests results, a high wear rate and friction coefficient were found for Mg-5Ag alloys.
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Authors and Affiliations

Levent Elen
1
ORCID: ORCID
Yunus Turen
2
ORCID: ORCID
Hayrettin Ahlatci
2
ORCID: ORCID
Yavuz Sun
2
ORCID: ORCID
Mehmet Unal
3
ORCID: ORCID

  1. Karabuk University, TOBB Vocational School of Technical Sciences, Machinery and Metal Technologies Department, Karabuk, Turkey
  2. Karabuk University, Metallurgical and Materials Engineering, Faculty of Engineering, Turkey
  3. Karabuk University, Manufacturing Engineering, Technology Faculty, Turkey
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Abstract

The aim of this research was to prepare the basis for the certification of the apple orchard protection program by determining disappearance models for active ingredients (AIs) of plant protection products (PPPs) in fruits. Field trials were carried out in a conventional apple orchard protected with PPPs in accordance with the currently adopted program. Residues of their AIs were determined using Agilent GC-MS/MS 7000D and LC-MS/MS 6470 QQQ, and their decreases were expressed by the exponential formula: R t = R 0 × e–k × t. Of all the AIs found in mature fruits, captan disappeared at the fastest rate [t (1/2) in the range of 9 to 13 days], followed by fluopyram [t (1/2) = 13 days], tebuconazole [t (1/2) = 14 days] and carbendazim [t (1/2) in the range of 24 to 32 days]. With the exception of dithiocarbamates and some fungicides (e.g., Captan 80 WDG) based on captan and methyl thiophanate, other insecticides and fungicides currently recommended can be used up to 3 months before harvest practically with virtually no restrictions. From July 15 to August 15, the chemicals effective at application rates not exceeding 0.3 kg of AI per ha should be used. To protect apples against storage diseases, PPPs that are effective at a dose ≤ 0.1 kg AI per ha (e.g., certain triazoles or strobilurins) and applied not later than 1 month before harvest, should be used.
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Authors and Affiliations

Stanisław Sadło
1
Magdalena Szczepanik
2
Paweł Krawiec
3
Bartosz Piechowicz
4 5
ORCID: ORCID

  1. Institute of Biotechnology, College of Natural Sciences, University of Rzeszów, Rzeszów, Poland
  2. Bio Berry Polska sp. z o.o., Lublin, Poland
  3. Horti Team Paweł Krawiec, Lublin, Poland
  4. Institute of Biology, College of Natural Sciences, University of Rzeszów, Rzeszów, Poland
  5. Interdisciplinary Center for Preclinical and Clinical Research, University of Rzeszów, Werynia, Poland
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Abstract

7075-T6 Al and AZ31B Mg dissimilar alloys were friction stir lap welded with or without a Zn filler, and the effect of heat input on the joint quality was systematically studied. The experimental and finite element simulation results displayed that the formation characteristics and microstructures of the joint with or without the Zn filler were significantly affected by the heat input. The tensile shear load of joint with or without the Zn filler increased first and then decreased with the decrease of the welding speed from 200 to 50 mm/min. Moreover, the peak temperature in the stir zone was significantly decreased by the Zn filler addition, and the high temperature zone narrowed along the plate thickness direction. These changes of heat input made that longer mixing region boundary length and larger effective lap width were attained as the Zn filler was used. In addition, due to the replacement of Al-Mg intermetallic compounds (IMCs) by Al-Mg-Zn and Mg-Zn IMCs which were less harmful to the joint, the tensile shear load of the joint with the Zn filler was obviously enhanced compared to that of the joint without the Zn filler at each welding speed. The maximum tensile shear load of 7.2 kN was obtained at the welding speed of 100 mm/min.
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Authors and Affiliations

Huaxia Zhao
1
ORCID: ORCID
Peng Gong
2
ORCID: ORCID
Shude Ji
2
ORCID: ORCID
Xue Gong
2
ORCID: ORCID

  1. AVIC Manufacturing Technology Institute, Beijing 100024, P. R. China
  2. Shenyang Aerospace University, College of Aerospace Engineering, Shenyang 110136, P. R. China
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Abstract

In the current study, wear performance of pure magnesium (Mg) and composite fabricated with titanium carbide (TiC) reinforcement is investigated under various loading and sliding velocity conditions. The Mg-matrix composite is prepared by friction stir processing (FSP) carried out at optimized values of process parameters. Sliding wear tests on Mg and friction stir processed (FSPed) Mg+TiC surface composite were done on pin-on-disc configuration. The consequence of the normal load applied and sliding velocity on wear behaviour of the two materials is evaluated by performing the tests at two normal loads of 6 N and 12 N and three sliding speeds of 0.5 m/s, 1.5 m/s and 4.5 m/s. FSPed composite found to exhibit an enhanced wear resistance as compared to that of pure Mg. To get an insight into the possible types of mechanisms for wear of the composites sample under varying load and sliding speeds conditions, the worn test specimens are subjected to scanning electron microscopy (SEM). SEM/EDS analysis revealed that oxidation, ploughing, trailing edge and 3-body abrasive wear were the predominant mechanisms for the wear of samples at a different set of experimental conditions. The tensile strength of the FSPed surface composite was found to be 25% higher than pure Mg. Wear resistance was found to increase by about 33%.
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Authors and Affiliations

Balraj Singh
1
ORCID: ORCID
Jagdev Singh
2
ORCID: ORCID
Ravinder Singh Joshi
3
ORCID: ORCID

  1. I.K. Gujral Punjab Technical University, Department of Research, Innovation and Consultancy, Punjab, India
  2. Mechanical Engineering Department, Beant College of Engineering and Technology, Punjab, India
  3. Mechanical Engineering Department, Thapar Institute of Engineering and Technology, Punjab, India
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Abstract

This article deals with the effect of manganese that is the most applied element to eliminate the negative effect of iron in the investigated alloy AlSi7Mg0.3. In this time are several methods that are used for elimination harmful effect of iron. The most used method is elimination by applying the additive elements, so-called iron correctors. The influence of manganese on the morphology of excluded ironbased intermetallic phases was analysed at various iron contents (0.4; 0.8 and 1.2 wt. %). The effect of manganese was assessed in additions of 0.1; 0.2; 0.4 and 0.6 wt. % Mn. The morphology of iron intermetallic phases was assessed using electron microscopy (SEM) and EDX analysis. The increase of iron content in investigated alloys caused the formation of more intermetallic phases and this effect has been more significant with higher concentrations of manganese. The measurements carried out also showed that alloys with the same Mn/Fe ratio can manifest different structures and characteristics of excluded iron-based intermetallic phases, which might, at the same time, be related to different resulting mechanical properties.

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Authors and Affiliations

D. Bolibruchova
R. Podprocká

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