The aim of the work was to draw attention to the usefulness of the alkaline thermal activation process with sodium hydroxide in the process of rare earth metal leaching (REE), from fly ash with hydrochloric acid and nitric acid(V). The work is a part of the authors’ own research aimed at optimizing the REE recovery process coming from fly ash from hard coal combustion.
The article contains an assessment of the possibility of leaching rare earth metals (REE) from fly ash originating from the combustion of hard coal in one of the Polish power plants. The process was carried out for various samples consisting of fly ash and sodium hydroxide and for different temperatures and reaction times. The process was carried out for samples consisting of fly ash and sodium hydroxide containing respectively 10, 20 and 30% on NaOH by weight in relation to the weight of fly ash. Homogenization of these mixtures was carried out wet, and then they were baked at 408K, 433K and 473K, for a period of three hours. The mixture thus obtained was ground to a particle size of less than 0.1 mm and washed with hot water to remove excessive NaOH. The solid post-reaction residue was digested in concentrated HCl at 373K for 1 hour at a weight ratio fs/fc of 1:10. The results of chemical analysis and scanning microscopic analysis along with EDS analysis and X-ray analysis were used to characterize the physicochemical properties of the tested material.
The results indicated that REE recovery from fly ash strictly depends on heat treatment temperature with NaOH, and an increase in REE recovery from alkaline-activated fly ash along with increasing the amount of NaOH in relation to fly ash mass.
Industrial steelmaking (EAF) flue dust was characterized in terms of chemical and phase compositions, leaching behaviour in 20% sulphuric acid solution as well as leaching thermal effect. Waste product contained about 43% Zn, 27% Fe, 19% O, about 3% Pb and Mn and lesser amounts of other elements (Ca, Si, Mo, etc.). It consisted mainly of oxide-type compounds of iron and zinc. Dissolution of metals (Zn, Fe, Mn) from the dust was determined in a dependence of solid to liquid ratio (50-200 g/L), temperature (20-80oC) and leaching time (up to 120 min). The best result of 60% zinc recovery was obtained for 50 g dust/L and a temperature of 80oC. Leaching of the material was an exothermic process with a reaction heat of about –318 kJ/kg. Precipitation purification of the solution was realized using various ratios of H2O2 to NH3aq. A product of this stage was hydrated iron(III) oxide. Final solution was used for zinc electrowinning. Despite that pure zinc was obtained the highest cathodic current efficiency was only 40%.
In this study, laboratory-scale experiments were carried out to investigate the effects of microwave-assisted alkaline leaching on the treatment of electric arc furnace dusts to recover zinc and lead. Microwave treatment is a new innovative technology in waste treatment and now is an attractive advanced inter-disciplinary field and also environmental friendly. The highest zinc extraction, 50.3% in 60 minutes using 5 M NaOH at 750 W and L:S ratio 20, and lead extraction up to 92.84% was achieved in these same conditions but in 30 minutes. Compared with conventional leaching, the top extraction rate using MW-assisted leaching was higher by 16% (Zn) and 26% (Pb). Zinc presents in the flue dust in the form of franklinite (ZnFe2O4), its leaching in sodium hydroxide does not occur under the examined conditions, because it is enclosed in a matrix of iron.
The presence of inorganic elements in solid fuels is not only considered a direct source of problems in the furnace but is also connected with the release of pollutants into air during combustion. This article focuses on the sintering characteristics of biomass and coal ashes, in particular on the leaching processes, and their impact on the tendency to sinter ash. Biomass and coal ash with high alkali metal concentration can deposit in boiler sections and cause severe operating problems such as slagging, fouling and corrosion of boiler and heat exchanger surface, limiting heat transfer. Two biomass types and one coal ash with different origin and different chemical compositions were investigated. A sequential leaching analysis was employed in this study to elucidate the modes of occurrence of metals that can transform into fuel extract. Sequential leaching analysis was conducted as a two-step process: using distilled water in the first step and acetic acid in the second step. The chemical composition of ashes, before and after each step of the leaching processwas studied using ICP-OES method. The standard Ash Fusion Temperature (AFTs) technique was also employed to assess the sintering tendency of the tested samples. It was observed that the presence of key elements such as sodium, potassium, magnesium and sulphur (elucidated in the leaching process) plays a significant role in sintering process. The sintering tendency enhances when the concentration of these elements increases.
The analysis of leaching behavior of harmful substances, such as arsenic, is one of the parameters of risk assessment resulting from the storage or economic use of coal waste. The leachability depends both on the environmental conditions of the storage area as well as on the properties of the waste material itself. There are a number of leaching tests that allow to model specific conditions or measure the specific properties of the leaching process. The conducted research aimed at comparing two methods with different application assumptions. The study of arsenic leaching from waste from the hard coal enrichment process was carried out in accordance with the Polish PN-EN 12457 standard and the US TCLP procedure. The leaching results obtained with both methods did not exceed the limit values of this parameter, defined in the Polish law. Both methods were also characterized by the good repeatability of the results. The use of an acetic acid solution (TCLP method) resulted in three times higher arsenic leaching from the examined waste compared to the use of deionized water as a leaching fluid (method PN-EN 12457). Therefore, the use of organic acid tests for mining waste intended for storage with municipal waste should be considered, as the results of the basic test based on clean water leaching may be inadequate to the actual leaching of arsenic under such environmental conditions.
The problem of the migration of metal ions in the environment remains a current problem in light of the quality of obtained crops. The necessity of more and more frequent use of alternative sources of biogens in the form of waste substances, poses a threat of loading significant amounts of metals into the soil – including heavy metals harmful to human health and life. The article discusses a significant problem, namely the comparison of the results of the environmental impact of waste, obtained on the basis of legally authorized leaching tests (three-stage leaching test according to PN-EN 12457:2006), with results obtained from sequential chemical extraction (performed in 4-step chemical extraction developed and recommended in European Union countries by Communities Bureau of References – BCR). The study covered an investigation of industry fly ash from the combustion of lignite, in which Cu, Zn, Cd, Ni, Pb, Cr, Na, K, Li concentrations and loads were calculated. A mobility of analyzed elements was established on this basis. From heavy metals, the highest values in fraction I were noted for nickel and copper and zinc as well as nickel were noted for fraction IV . Peaking values of electrolytic conductivity in eluates was created by high concentrations of macroelements (Na and K). These tests confirm that the leaching tests used for their application in the natural environment indicate such concentrations at the highest levels that can be obtained at the first or second stage of sequential chemical extraction, and thus their proper full environmental impact is not known.
Scarcity of fresh water resources is the major constraint for agricultural development in Iran as in many other regions with arid and semi-arid climate. With the pressure on fresh water resources, the use of un-conventional water resources including brackish, saline and sewage water has received greater attentions in recent years. The objective of this study was to assess the impact of farmers' practices using saline groundwater on wheat yield and soil salinity in a Mediterranean cli-mate of Fars province in southern Iran. The study was carried out in several commercial wheat production regions for two years. Chemical analysis of irrigation waters, volume of applied irrigation water, electrical conductivity of soil saturation extract (ECe) and yield were measured in each field. General information on agronomic practices was also collected using a questionnaire. Results demonstrate that waters with salinities higher than what has been classified as “suitable for irriga-tion” are being used for the production of wheat crop. Analysis of wheat yield response to saline irrigation water showed that for water salinities up to 10.7 mS∙cm–1 (threshold value) variation in yield was relatively minor, above which wheat yield decreased at a greater rate. Root zone salinity profiles showed the effect of winter rainfall in reducing soil salinity. It is concluded that although acceptable yields are obtained with some of the highly brackish waters, over application of these waters would threaten the sustainability of crop production in the region.
The aim of the study is to determine the mercury content in hard coal, randomly taken from the USCB and in by-products of hard coal mining (fresh mining waste), i.e. aggregates (gangue) and hard coal sludge and mining waste from the Siersza dump (weathered waste). The 34 samples were intended for analysis. The total mercury content and the amount of mercury leaching from solid samples was determined. The percentage of the leaching form in the total element content, i.e. the level of mercury release from the material (leaching level), was also calculated. The amount of mercury leaching was determined by a static method using a batch test 1:10. The highest possibility of leaching mercury is characterized by weathered waste from the Siersza dump and slightly lower analyzed hard coal from the U pper Silesian Coal Basin (USCB). For hard coal samples, the total mercury content is between 0.0275–0.1236 mg/kg. However, the amount of mercury leaching from coal samples is 0.0008–0.0077 mg/kg. The aggregate is characterized by a higher total mercury content in the finest fraction 0–6 mm, within 0.1377–0.6107 mg/kg and much lower in the 80-120 mm fraction, within 0.0508–0.1274 mg/kg. The amount of elution is comparable in both fractions and amounts to 0.0008–0.0057 mg/kg. Coal sludge has a total mercury content of 0.0937–0.2047 mg/kg. L ow leaching values of 0.0014–0.0074 mg/ kg are also observed. Weathered mining waste has a total mercury content of 0.0622–0.2987 mg/kg. However, leaching values from weathered waste are much higher than from fresh mining waste. This value is 0.0058–0.0165 mg/kg. In the hard coal extracted from U SCB, the leaching level is 4.7% on average. Mining waste is characterized by a large variation in the proportion of mercury leaching form and the differences result from the seasoning time of the samples. Waste or by-products of hard coal production, such as aggregates and coal sludge, show a mercury washout form at an average level of 1.7%. The proportion of leachable form in weathered waste increased strongly to 7.3%. Elution characteristics vary for different groups of materials tested. Factors such as the type and origin of samples, their granulometric composition and the seasoning time of the material are of fundamental importance and demonstrated in the work.
An increasing number of municipal sewage treatment plants in Poland, desirable from an environmental perspective, raises the problem of managing the growing volume of sewage sludge. The thermal treatment of municipal sewage sludge (TTMSS) method, by greatly reducing the waste volume, increases the heavy metal concentration in fly ash (primary, end product of the treatment process), which may constitute a risk factor when attempting to utilize them economically. The research paper concentrates on determining the TTMSS fly ash heavy metal leaching level. For this purpose, ash samples were subjected to leaching with the batch and percolation tests, and the heavy metal content in eluates was determined by the FAAS method. The obtained results served as a base to determine the level of heavy metal immobilization in the ash, the element release mechanism (percolation test), and the impact of the L/S (liquid to solid) ratio and pH on the heavy metal leaching intensity (percolation test). The conducted research indicated high immobilization of heavy metals in TTMSS fly ash, regardless of the applied study method, which corresponds to the results of other researchers. Lead was the most intensively eluted metal.
A new extraction process suitable for treating refractory CuCo2S4 under atmospheric pressure acidic leaching conditions was investigated. The effect of variables such as oxidant species, liquid-to-solid ratio, leaching time, oxidizing agent and mineral quality ratio, H2SO4 concentration, temperature and sodium chloride concentration on the extraction efficiency of Co, Cu and Fe from CuCo2S4 were investigated. Under optimal conditions including P80-P90 of the sample was d < 0.0074 mm, stirring speed of 400 rpm, leaching time of 8 h with sodium chlorate (NaClO3) and mineral quality ratio of 0.5, 2 mol/L H2SO4, liquid-to-solid ratio of 7, leaching temperature of 90°C and 4 mol/L sodium chloride. The leaching efficiency of Co, Cu, and Fe were nearly 97.08%, 100%, and 92.45%, respectively. Furthermore, the contents of cobalt and copper in leaching residue were all less than 0.4 wt.%, which satisfies the requirements of industrial production.