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Abstract

The aim of the article was to determine the impact of crushed condition (work hardening) on the effectiveness of the vibratory machining. The vibratory machining processing was carried out in two steps. The first step consisted of mechanical abrasion and remove oxides from the surface of the workpieces with abrasive media. While in the second step, smoothing - polishing with metal media was performed. Vibratory polishing also strengthened the treated surfaces. The test results were compared for samples in the crushed state (work hardening, plastic processing) and samples subjected to recrystallization annealing heat treatment. Mass losses, changes in the geometric structure of the surface and changes in the hardness of the machining surfaces were analyzed. Samples subjected to recrystallization, as compared to the samples in the state after work hardening-plastic working, are characterized by a slightly higher arithmetic mean surface roughness and lower surface hardness than for analogous processes for samples not subjected to heat treatment. Heat treatment of annealing allows to remove the effects of crushing and thus it is possible to obtain larger mass losses. Smaller burrs dimensions were obtained for samples after the heat treatment – annealing than after work hardening.
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Bibliography

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Authors and Affiliations

D. Bańkowski
1
ORCID: ORCID
S. Spadło
1
ORCID: ORCID

  1. Kielce University of Technology, Poland
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Abstract

The paper presents the production problems related to casting using precision casting methods. The essential adverse effect of the casting

process is the presence of burrs understood as oversize material necessary to remove the next finishing operations. In addition, the surfaces

of the cast often characterized by a porous structure. One of the methods to improve the smoothness of the area proposed by the authors is

the use of vibro-abrasive finishing. This type of treatment is widely used in the treatment of finishing small objects as well as complex

shapes. Objects in the form of casting in the first step was treated with aggressive deburring polyester matrix abrasive media. The second

stage was polishing, with using smoothing porcelain media. The study evaluated the effect of vibro-abrasive machining typical cast on the

basic parameters of the geometric structure of the surface. Observations using optical microscope Nicon Eclipse MA 200 compared

changes in surface microstructure and the effect of deburring. Clearly we can say that vibro-abrasive machining an effective way

of reducing the size of burrs, smoothing and lightening the surface of objects made by casting.

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Authors and Affiliations

D. Bańkowski
S. Spadło

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