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Abstract

Optimal parameters setting of injection moulding (IM) machine critically effects productivity, quality, and cost production of end products in manufacturing industries. Previously, trial and error method were the most common method for the production engineers to meet the optimal process injection moulding parameter setting. Inappropriate injection moulding machine parameter settings can lead to poor production and quality of a product. Therefore, this study was purposefully carried out to overcome those uncertainty. This paper presents a statistical technique on the optimization of injection moulding process parameters through central composite design (CCD). In this study, an understanding of the injection moulding process and consequently its optimization is carried out by CCD based on three parameters (melt temperature, packing pressure, and cooling time) which influence the shrinkage and tensile strength of rice husk (RH) reinforced low density polyethylene (LDPE) composites. Statistical results and analysis are used to provide better interpretation of the experiment. The models are form from analysis of variance (ANOVA) method and the model passed the tests for normality and independence assumptions.
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Authors and Affiliations

Haliza Jaya
1 2
ORCID: ORCID
Nik Noriman Zulkepli
1 2
ORCID: ORCID
Mohd Firdaus Omar
1 2
ORCID: ORCID
Shayfull Zamree Abd Rahim
1 3
ORCID: ORCID
Marcin Nabiałek
4
ORCID: ORCID
Kinga Jeż
4
ORCID: ORCID
Mohd Mustafa Al Bakri Abdullah
1 2
ORCID: ORCID

  1. Universiti Malaysia Perlis, Centre of Excellence Geopolymer and Green Technology (CeGeoGTech), 02600 Arau, Perlis, Malaysia
  2. Universiti Malaysia Perlis (UniMAP), Faculty of Chemical Engineering Technology, Kompleks Pengajian Jejawi 2, 02600 Arau, Perlis, Malaysia
  3. Universiti Malaysia Perlis (UniMAP), Faculty of Mechanical Engineering Technology, Kampus Alam Pauh Putra, 02600 Arau, Perlis, Malaysia
  4. Częstochowa University of Technology, Department of Physics, 42-200 Częstochowa, Poland
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Abstract

Dolomite can be used as a source of aluminosilicate to produce geopolymers; however, this approach is limited by its low reactivity. This study analyzes the viability of producing geopolymers using dolomite/fly-ash with sodium silicate and NaOH solutions (at multiple concentrations) by determining the resultant geopolymers’ compressive strengths. The dolomite/fly-ash-based geopolymers at a NaOH concentration of ~22 M resulted in an optimum compressive strength of 46.38 MPa after being cured for 28 days, and the SEM and FTIR analyses confirmed the denser surface of the geopolymer matrix. The synchrotron micro-XRF analyses confirmed that the Ca concentration exceeded that of Si and Mg, leading to the formation of calcium silicate hydrate, which strengthens the resulting geopolymers.
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Authors and Affiliations

Emy Aizat Azimi
1
M.A.A. Mohd Salleh
1
Mohd Mustafa Al Bakri Abdullah
1
ORCID: ORCID
Ikmal Hakem A. Aziz
1
ORCID: ORCID
Kamarudin Hussin
1
ORCID: ORCID
Jitrin Chaiprapa
2
ORCID: ORCID
Petrica Vizureanu
3
ORCID: ORCID
Sorachon Yoriya
4
ORCID: ORCID
Marcin Nabiałek
5
ORCID: ORCID
Jerzy J. Wyslocki
5
ORCID: ORCID

  1. Universiti Malaysia Perlis (Unimap), Centre of Excellence Geopolymer and Green Technology (CeGeoGTech), Perlis, Malaysia
  2. Synchrotron Light Research Institute (SLRI), 111 University Avenue, Muang District, Nakhon Ratchasima 30000, Thailand
  3. ”Gheorghe Asachi” Technical University, Faculty of Materials Science and Engineering, Blvd. D. Mangeron 71, 700050 Lasi, Romania
  4. National Metal and Materials Technology Center (MTEC), 114 Thailand Science Park, Phaholyothin Road, Klong 1, Klongluang, Pathumthani 12120, Thailand
  5. Czestochowa University of Technology, Department of Physics, 42-200, Czestochowa, Poland

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