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Abstract

In Poland, in recent years, there has been a rapid accumulation of sewage sludge – a by-product in the treatment of urban wastewater. This has come about as a result of infrastructure renewal, specifically, the construction of modern sewage treatment plants. The more stringent regulations and strategic goals adopted for modern sewage management have necessitated the application of modern engineering methodology for the disposal of sewage sludge. One approach is incineration. As a consequence, the amount of fly ash resulting from the thermal treatment of municipal sewage sludge has grown significantly. Hence, intensive work is in progress for environmentally safe management of this type of waste. The aim of the experiment was to evaluate the possibility of using the fly ash that results from municipal sewage sludge thermal treatment (SSTT) as an additive to hardening slurries. The article presents the technological and functional parameters of hardening slurries with an addition of fly ash obtained by SSTT. Moreover, the usefulness of these slurries is analyzed on the basis of their basic properties, i.e., density, contractual viscosity, water separation, structural strength, volumetric density, hydraulic conductivity, compressive and tensile strength. The research on technological and functional properties was carried out, the aim of which was to determine the practical usefulness of the hardening slurries used in the experiment. Subsequently, leaching tests were performed for heavy metals in the components, the structure of the hardening slurries. An experiment showed leaching of hazardous compounds at a level allowing their practical application. The article presents the potential uses of fly ash from SSTT in hardening slurry technology.
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Authors and Affiliations

Paweł Falaciński
1
ORCID: ORCID
Małgorzata Wojtkowska
1

  1. Warsaw University of Technology, Faculty of Building Services, Hydro and Environmental Engineering, Warsaw
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Abstract

Environmental applications of carbon nanotubes (CNTs) have recently attracted worldwide attentiondue to their excellent adsorption capacities and promising physical, chemical and mechanical properties, as well asthe preparation of novel membranes with attractive features for water purification. This paper critically reviews therecent progress on the preparation and applications of CNT based membranes in water and wastewater treatment. Various synthesis techniques for the preparation of CNT based membranes are discussed. The functionalization ofCNTs, which involves chemical/physical modification of pristine CNTs with different types of functional groups,improves the capabilities of CNT for water and wastewater treatment and/or removal of waterborne contaminants.The CNT-based membrane applications are found to possess a variety of advantages, including improving waterpermeability, high selectivity and antifouling capability. However, their applications at full scale are still limitedby their high cost. Finally, we highlight that CNT membranes with promising removal efficiencies for respectivecontaminants can be considered for commercialization and to achieve holistic performance for the purpose ofwater treatment and desalination. This paper may provide an insight for the development of CNT based membranesfor water purification in the future. With their tremendous separation performance, low biofouling potential andultra-high water flux, CNT membranes have the potential to be a leading technology in water treatment, especiallydesalination.
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Authors and Affiliations

Michał Bodzek
1
ORCID: ORCID
Krystyna Konieczny
2
ORCID: ORCID
Anna Kwiecińska-Mydlak
3
ORCID: ORCID

  1. Institute of Environmental Engineering Polish Academy of Sciences, Poland
  2. Silesian University of Technology, Faculty of Energy and Environmental Engineering, Poland
  3. Institute for Chemical Processing of Coal, Poland
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Abstract

The biofiltration process in the biologically activated carbon filters (BAC) is one of advanced methods of water treatment. It enables efficient elimination of dissolved organic matter and some inorganic pollutants. The production of high-quality drinking water requires an appropriate method of filter work control based on biofilm growth assessment. The first aim of the study was to assess the microbial development in beds of two BAC filters with the use of various methods. The second aim was to compare the obtained results and indicate the method which could support filter operators during routine control of biofiltration process. The study was carried out in a pilot scale on models of BAC filters during two filter runs. The analysis of Microorganisms was performed in water samples collected from different depths of the filter beds with the use of culture method (HPC), metabolica ctivity assay (with the FDA), epifluorescence microscopy – total cell count method (TCC) and biochemical method (system Vitek 2 Compact). No statistical correlation between HPC and metabolic activity assay was noted. Total bacteria number determined with the use of TCC was approx. 100–900 times higher than in the HPC method. The biochemical tests revealed the presence of several Gram-negative species. The comparison of the applied methods shows that microbial activity assay is the most useful, fast and low-cost method which may be applied additionally to the HPC method at standard water treatment plant laboratory.
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Authors and Affiliations

Dorota Holc
1
ORCID: ORCID
Beata Mądrecka-Witkowska
1
ORCID: ORCID
Małgorzata Komorowska-Kaufman
1
ORCID: ORCID
Elżbieta Szeląg-Wasielewska
2
Alina Pruss
1
ORCID: ORCID
Zefiryn Cybulski
3

  1. Poznan University of Technology, Institute of Environmental Engineering and Building Installations, Poland
  2. Adam Mickiewicz University in Poznań, Faculty of Biology, Department of Water Protection, Poland
  3. Greater Poland Cancer Center, Microbiology Laboratory, Poland
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Abstract

The objective of this study was to determine the effect of advanced oxidation process with the use of Fenton’s reaction on the effectiveness of anaerobic treatment of wastewaters originating from the wood industry that were characterized by a high concentration of formaldehyde. Experiments were established to analyze changes in COD content and in the concentration of formaldehyde in treated wastewaters, additional analyses were carried out to assay quantitative and qualitative changes in the biogas produced. The first stage of the experiment involved analyses of the effectiveness of the tested wastewaters treatment only in the process of methane fermentation. At the second stage of the experiment, the biological process was preceded by chemical pre-treatment of wastewaters with Fenton’s reagent. The conducted study proved that the investigated variants of chemical pre-treatment of wastewaters had a significant effect on increasing the total biogas production. In contrast, no significant effect of the applied technology was demonstrated on changes in the concentration of the analyzed contaminants in the treated wastewaters.

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Authors and Affiliations

Anna Grala
Marcin Zieliński
Magda Dudek
Marcin Dębowski
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Abstract

The effects of Mg and Ca on sulfide modification of sulphur steel were studied to elucidate the difference between micromagnesium treatment and micro-calcium treatment for the inclusion of sulphur steel. The results show that the inclusions in the steel appeared with an oxide core of Al2O3 and MnS wrapped. After the addition of Mg, the core was changed to spinel, and the MnS coating was changed to Mn-Mg-S. After Ca was added, the core was changed to Ca-Al-O, and the MnS coating was changed to Mn-Ca-S. The Mg content was higher than Ca content in the sulfides of the steel. Therefore, Mg was more effective than Ca in terms of sulfide modification with the same content of Mg and Ca in steel, but the yielding rate of Mg was lower than that of Ca. The Mg content in the oxide core was higher than Mg of the coating of the inclusions in the steel treated with Mg or Mg-Ca. In contrast, the Ca content in the oxide core was lower than Ca of the coating of the inclusions in the steel treated with Ca or Mg-Ca. MnS formed and precipitated during the melt solidification process. The complex sulfide (Mg-Mn-S) was precipitated around MgO·Al2O3 in the Mg treated steel during the cooling process. CaS inclusion was precipitated on the CaO·Al2O3 inclusions in the liquid Ca-treated steel. Thus, CaS was formed first, whereas MnS was formed during the cooling process, followed by the formation of complex sulfide (CaS+MnS), which finally precipitated around CaO·Al2O3 in the Ca-treated steel.

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Authors and Affiliations

J. Tian
T. Qu
D. Wang
H. Wang
Z. Xu
E. Xinrui
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Abstract

The work presents the results of the experimental research concerning the impact of a heat treatment (toughening) of aluminum bronze CuAl10Fe4Ni4 on its mechanical properties. The conditions of the experiments and selected results are described. A detailed description of the effects of individual heat treatment conditions namely low and high temperature aging is also presented in the work.

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Authors and Affiliations

S. Kluska-Nawarecka
Z. Górny
K. Saja
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Abstract

Chalcedonite is a diatomaceous sedimentary rock, which, on account of a very small occurrence area, is included into a group of unique rocks. It occurs at Dęborzynka, Gapinin, Lubocz and Teofilów deposits, located on the Rawska Plateau in the region of Tomaszów Mazowiecki and Nowe Miasto. The deposit in Teofilów is the only documented one and it is now being exploited. The surface of this deposit is 577 437 m2 and its geological resources were determined to be 21.587 - 106 kg (21 587.0 thousand tones). The main component of this rock is chalcedon (69.0-96.6 vol.%), however quartz, opal, iron hydroxides, pyrite, manganese compounds and clay minerals occur in small quantities. The active surface of chalcedonite is relatively small and it was determined as 3-6 m2/g. Chalcedonite had a mesoporous structure of a significantly high pore homogeneity, and the total volume of these pores was 0.03-0.04 cm3/g. On account of its small spatial distribution chalcedonite is a unique rock, which has multi-resource properties. It is useful for manufacturing perlite-like material, crystobalite, wollastonite and mullite. It was also found to be a valuable raw material for the production of pastes, scouring powders, grinder tools and also as good filler for the production of : paints, varnishes, enamel ware, lute and putty materials. Because of its mesoporous structure and due to extended outer surface of the grains, chalcedonite is utilized in water treatment technology, mostly as an effective filtration material. A high usefulness of chalcedonite bed for manganese and iron removal from water shows mostly the presence of a low height of iron removal zone in the filter, and it is also manifested by a relatively short time of introduction into effective manganese(II) removal, as well as by good hydraulic properties of the material, which enable to achieve high mass capacities of the filter and to reach long filtration cycles. Chalcedonit is a very good carrier of manganese oxides and its surface modification of leads to the creation of chemically active bed, which enables removal of manganese(II) from water with high efficiency and without the introduction process. Chalcedonite bed effective removes of ammonia nitrogen from the water in the process of nitrification and waste water treatment. Chalcedonite can be also taken into account as a sorbent for the removal of oil spills.

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Authors and Affiliations

Magdalena M. Michel
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Abstract

The experimental pharmacologist Prof. Stanisław Jerzy Czuczwar, Vice President of the Polish Academy of Sciences, tells us about how he got into medical research, about the search for new epilepsy treatments, and how pharmaceuticals are in a way akin to cell phone towers.

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Authors and Affiliations

Stanisław Jerzy Czuczwar
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Abstract

Simulation is used today in many contexts, such as simulating technology to tune or optimize performance, safety engineering, testing, training, education, and entertainment. In some industries, simulations are commonly used, but in heat treatment this is rather an exception. The paper compares the simulation of carburization and nitrocementation of 16MnCr5 steel with a practical application. The aim was to determine the applicability of chemical heat treatment simulation. We were looking for an answer to the question: to what extent can we rely on the technological design of heat treatment? The software designed the heat treatment technology. He drew the technological process of chemical-thermal treatment of 16MnCr5 steel. The thickness of the cementite layer was 1 mm and the nitrocementation 1.2 mm. Changes in mechanical properties were observed. Cementing, nitrocementing, hardness, microhardness, metallography, and spectral analysis were practically performed. This article describes the benefits of simulation, speed and accuracy of the process. The only difference was in determining the carbon potential. The simulation confirmed the practical use and its contribution in the technological process.
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[9] Somers, M., Christiansen, T. (2020). Nitriding of Steels. Encyclopedia of Materials: Metals and Alloys. 2, 173-189. https://doi.org/10.1016/B978-0-12-819726-4.00036-3
[10] Llewellyn, D.T. & Cook, W.T. (1977). Heat-treatment distortion in case-carburizing steels. Metals Technology. 4(1), 265-278. https://doi.org/10.1179/030716977803292385
[11] Bepari M.M.A. (2017). Carburizing: A method of case hardening of steel. Materials Science and Materials Engineering. 2, 71-106. https://doi.org/10.1016/B978-0-12-803581-8.09187-6
[12] Skočovský, P., Bokůvka, O., Konečná, R., Tillová, E. (2014). Materials science. Edis – vydavateľstvo Žilinskej university, 343. ISBN 978-80-554-0871-2. (in Slovak).

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Authors and Affiliations

E. Kantoríková
1
ORCID: ORCID
P. Fabian
1
M. Sýkorová
1

  1. Department of Technological Engineering, University of Žilina in Žilina, Univerzitná 8215/1, 010 26 Žilina, Slovakia
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Abstract

The primary objective of the present study was to determine the seasonal dynamics of ciliates in activated sludge. Studies were carried out in order to verify the hypothesis that fertility of a habitat may significantly influence the seasonal dynamics of the abundance of ciliates, as well as the number and intensity of correlations between physic-chemical parameters and ciliates. It seems that the values of numbers of ciliates were seasonally changeable. The highest numbers of ciliates were found in spring and summer, however the lowest numbers of ciliate communities were noted in winter. The studies showed that protozoa community is determined by ammonia mainly in summer. In spring and winter additional factors may be important. Probably suspended solid, total organic carbon and concentration of appropriate food (bacteria and flagellates) are the major regulator of abundance of ciliates.
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Authors and Affiliations

Monika Tarkowska-Kukuryk
Tomasz Mieczan
Wojciech Pęczuła
Jacek Rechulicz
Wojciech Płaska
Katarzyna Radomska
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Abstract

22 representative antibiotics, including 8 quinolones (QNs), 9 sulfonamides (SAs), and 5 macrolides (MCs) were selected to investigate their occurrence and removal efficiencies in a Wastewater Treatment Plant (WWTP) and their distribution in the receiving water of the Chaobai River in Beijing, China. Water quality monitoring was performed in an integrated way at different selected points in the WWTP to explore the potential mechanism of antibiotics removal during wastewater treatment. Water quality of the Chaobai River was also analyzed to examine environmental distribution in a river ecosystem. The results showed that within all the 22 compounds examined, 10 antibiotics were quantified in wastewater influent, 10 in effluent, and 7 in river. Sulfadiazine (SDZ, 396 ng/L) and Sulfamethazine (SMZ, 382 ng/L) were the dominating antibiotics in the influent. Both the conventional treatment and advanced Biological Aerated Filter (BAF) system was important for the removal of antibiotics from the wastewater. And the concentrations of selected antibiotics were ranged from 0-41.8 ng/L in the effluent-receiving river. Despite the fact that the concentrations were reduced more than 50% compared to effluent concentrations, WWTP discharge was still regarded as a dominant point-source input of antibiotics into the Chaobai River.

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Authors and Affiliations

Zhang Chunhui
Wang Liangliang
Gao Xiangyu
He Xudan
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Abstract

In the present investigation we have studied the effects of static magnetic field on removal of organic compounds and ammonium nitrogen by high loading activated sludge. The research was carried out on laboratory scale at room temperature. Three or two continuously operating test systems were used in the experiment. In two test systems the return activated sludge was exposed to magnetic field strength of 20 mT or 40 mT. The magnets were attached to a pipe used for activated sludge recirculation. The nitrification rate for test systems when the return activated sludge was exposed to magnetic field was higher than for control system in absence of magnetic field. The best data was observed for test system which was exposed to magnetic field of 40 mT. The nitrification rate was 2 times higher than for control system when the loading of activated sludge was in the range of 0.6 to 0,9 g COD/gMLSS ·d for. The results show that magnetic field improves nitrification of domestic wastewater by high loading activated sludge.
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Authors and Affiliations

Marta Janosz-Rajczyk
Agnieszka Tomska
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Abstract

In the present investigation we studied the effects of static magnetic field on transformation of organic compounds and ammonium nitrogen. The research was carried out on laboratory scale at room temperature. Two continuously operating test systems were run in parallel. In one of the systems the raw sewage was exposed to magnetic field strength of 180 mT. The magnets were attached to a pipe used for raw sewage. The second system was used as a control. The research was carried out without activated sludge and with activated sludge. The investigation carried out in an experiment without activated sludge showed that the removal of COD for system with the raw sewage exposed to magnetic field strength of 180 mT was 15% higher then system in absence of magnetic field. During investigation carried out in an experiment with activated sludge it was observed that the removal of COD was similar in both systems. The nitrification rate for system in which raw sewage was exposed to magnetic field was lower than the system in which it was not.
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Authors and Affiliations

Marta Janosz-Rajczyk
Agnieszka Tomska
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Abstract

In this work microbiological air pollution at several commune sewage treatment plants (capacity up to 15,000 PE) was investigated. The bioreactors in all plants had a covered construction. The air samples were taken indoors as well as outdoors (both on the windward and leeward side) during different seasons. The samples were collected using the collision method. The presence of indicator organisms in the samples was determined according to the Polish Standards. Identification of individual indicators was performed on solid selective-differentiating substrates. To verify the presence of bacteria from Salmonella, Shigella, coliforms and enterococci species, the colonies observed on the MacConkey substrate were then sifted onto SS and Endo substrates. At all facilities (with one exception) the average CFU for the total number of bacteria and fungi did not exceed 1000/m3, which is the limit set by the Polish Standards for a pollution-free atmospheric air. Bacteria and fungi concentrations, observed at windward and leeward sides of all plants, were relatively low (<100 CFU/m3 and <1000 CFU/m3, respectively) and comparable. A sewage collection point had only a slight impact on the bioaerosol emission. The concentration of microorganisms in the immediate vicinity of covered reactors (aeration chambers) was rather low and remained below the limits sets by the Polish Standards at three facilities. The CFU of individual indicators, measured in rooms accessible for the personnel, was comparable to the CFU in technological rooms. However some indicators, e.g. a number of Actinomycetes, were significantly higher and reached >100 CFU/m3, which means significant air pollution. Similarly, the CFU of hemolytic bacteria had nonzero values. The only place where higher concentrations of bioaerosol were found was the centrifuge room, where digested sludge was dewatered. The number of fungi stayed below the limits there, but the amount of heterotrophic and hemolytic bacteria exceeded the limits and reached the values of ~10000 CFU/m3 and 800 CFU/m3, respectively; it means that the personnel working in this area is exposed to microbiological agents.

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Authors and Affiliations

Michał Polus
Zbigniew Mucha
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Abstract

In this study, music teachers' exposure to sound was tested by measuring the A-weighted equivalent sound pressure level (SPL), the A-weighted maximum SPL and the C-weighted peak SPL. Measurements were taken prior to and after acoustic treatment in four rooms during classes of trumpet, saxophone, French horn, trombone and percussion instruments. Results showed that acoustic treatment affects the exposure of music teachers to sound. Daily noise exposure levels (LEX, 8 h) for all teachers exceeded a limit of 85 dB while teaching music lessons prior to room treatment. It was found that the LEX, 8 h values ranged from 85.8 to 91.6 dB. The highest A-weighted maximum SPL and C-weighted peak SPL that music teachers were exposed to were observed with percussion instruments (LAmax = 110.4 dB and LCpeak = 138.0 dB). After the treatments, daily noise exposure level decreased by an average of 5.8, 3.2, 3.0, 4.2 and 4.5 dB, respectively, for the classes of trumpet, saxophone, French horn, trombone and drums, and did not exceed 85 dB in any case.

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Authors and Affiliations

Emil Kozłowski
Rafał Młyński
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Abstract

System Dynamics is methodology for modeling and analyzing complex systems. Such systems can be characterized by interconnectedness and feedback. Applying risk assessment to the results of System Dynamics models is a challenge. Though in some cases the resulting time series data generated by a simulation may appear approximately random at a specific scale, there is often a high-degree of auto-correlation within the data series due to the deterministic nature of generation and feedback loops inherent in the system. This paper presents proposed Dynamic Risk Assessment Method (DRAM) that allows for the estimation of risk for system dynamics data series that appear to be approximately random. DRAM is based on standard risk assessment methods and is simple both to calculate and apply. In this article, the proposed method is applied to determine the risk connected with hypothetical costs of illness stemming from water supply system contamination with Cryptosporidium.

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Authors and Affiliations

Scott Fortmann-Roe
Ryszarda Iwanejko
Włodzimierz Wójcik
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Abstract

The dominance, diversity and activity density of rove beetles were studied in Central European apple and pear orchards. Altogether 6 877 individuals, belonging to 271 species and 11 subfamilies were collected. Thirteen species presented a relative abundance from 9 to 2% and amounted to almost 56% of all staphylinids recorded. In dominance order they were: Dinaraea angustula (Gyllenhal), Omalium caesum Gravenhorst, Drusilla canaliculata (F.), Sphenoma abdominale Mannerheim, Palporus nitidulus (F.), Xantholinus linearis (Olivier), Dexiogya corticina (Erichson), Coprochara bipustulata L., Mocyta orbata (Erichson), Oligota pumilio Kiessenwetter, Xanthlinus longiventris (Olivier), Tachyporus hypnorum (F.) and Pycnota vicina (Kraatz). The alpha diversity of staphylinids for different environmental conditions was relatively similar but the Shannon-Weiner Index (H`) was higher than of other similar studies. However, the activity density was higher in pear, in sand and in abandoned plantations; under different environmental conditions this could not be considered uniform in time. After the cumulative studies on the population dynamics, one can conclude that the highest number of species can be found in spring and in summer. Species D. canaliculata and P. nitidulus presented the similar seasonal dynamics in orchards located in different environmental areas, while O. caesum had the same activity density both in apple and pear orchards.

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Authors and Affiliations

Adalbert Balog
Viktor Markó
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Abstract

The study was aimed at evaluating microbial contamination on the premises of the sewage treatment plant by determining the concentrations of selected groups of airborne microorganisms. Another objective was to determine the antibiotic sensitivity patterns of isolated strains of staphylococci. The research was conducted in a seasonal cycle, by the impaction method using Merck MAS-100 air sampler. Samples were collected at six sites, each representing a different stage of sewage treatment. The susceptibility of isolated staphylococci was assessed with the disc-diffusion method, following the recommendations of the EUCAST. The results indicate that the microbial population in the air of the investigated area was dominated by mold fungi, whose highest average concentration was recorded at site IV located near the final clarifier (7672 CFU•m-3). Heterotrophic bacteria and mannitol-positive staphylococci were the most numerous at locations where sewage undergoes primary treatment. In each subseuqent stage the number of microorganisms emitted into the air from the sewage was lower. Antibiograms show that more than 50% of Staphylococcus spp. exhibited resistance to penicillin and 20% to rifampicin. In addition, 90% of the analyzed strains were sensitive to other antibiotics. The fungal community included the following genera: Cladosporium, Fusarium, Alternaria, Penicillium, Aspergillus, Aureobasidium, and Acremonium.The highest air contamination with all studied groups of microorganisms was recorded at the locations where mechanical sewage treatment was performed. During the subsequent stages lower numbers of heterotrophic bacteria were emitted into the air. The air in the investigated sewage treatment plant did not contain multidrug-resistant staphylococci.

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Authors and Affiliations

Marta Małecka-Adamowicz
Łukasz Kubera
Wojciech Donderski
Katarzyna Kolet
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Abstract

FA discharged from the wastewater treatment plant were extracted from purifi ed effl uents for the quantitative

and qualitative analysis. The treated sewage from municipal treatment plants was acidifi ed to pH <2 and extracted

with ion exchange resins in a laboratory column. After desorption with NH4

OH, the fulvic acids were condensed

under vacuum and tested for mass performance, UV-VIS light spectra, IR absorption spectra, elementary composition

and other elements. Their structure was analysed and compared to FA present in surface waters and in sewage treated

in other sewage treatment plants based on the authors’ own research and the literature data. The concentration of

FA in the treated sewage was 5.2 mg/L. There is a high interdependence between the IR spectrum analysis in the

visible light and the elementary composition of FA extracted from different environments, confi rming the conclusions

pertaining to the structure and properties of the acids being tested. The longer sewage is subjected to a biological

treatment process, the greater the degree of aromatic condensation and humus maturity of the FA contained within it.

FA contained in the sewage treated in the three biological sewage treatment plants have the ratio A2

/A3

(the ratio of the

absorbance of light with the wavelength of 250 and 300 nm) equal to the value 1.7. There is a high interdependence

between the IR spectrum analysis in the visible light and the elementary composition of FA extracted from different

environments, confi rming the conclusions pertaining to the structure and properties of the acids being tested.

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Authors and Affiliations

Anna Maria Anielak
Małgorzata Kryłów
Dominika Łomińska-Płatek
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Abstract

The aim of this paper was to determine the effect of heat treatment for the corrosion resistance of the ZnAl40Ti2Cu alloy under “acid rain” conditions. ZnAl40TiCu alloy after supersaturation and after supersaturation and aging was studied. Potentiodynamic studies, potentiostatic studies and studies on structure of the alloy top layer of samples after corrosion tests were carried out. These investigations indicated a significant influence of heat treatment on corrosion resistance of the ZnAl40Ti2Cu alloy. The highest increase in corrosion resistance comparing to the alloy in the as-cast condition may be obtained by supersaturation. A significant influence of the aging temperature and time on corrosion resistance was proved.
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Authors and Affiliations

R. Michalik
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Abstract

Secondary or multiple remelted alloys are common materials used in foundries. For secondary (recycled) Al-Si-Cu alloys, the major problem is the increased iron presence. Iron is the most common impurity and with presence of other elements in alloy creates the intermetallic compounds, which may negatively affect the structure. The paper deals with effect of multiple remelting on the microstructure of the AlS9iCu3 alloy with increased iron content to about 1.4 wt. %. The evaluation of the microstructure is focused on the morphology of iron-base intermetallic phases in caste state, after the heat treatment (T5) and after natural aging. The occurrence of the sludge phases was also observed. From the obtained results can be concluded that the multiple remelting leads to change of chemical composition, changes in the final microstructure and also increases sludge phases formation. The use of heat treatment T5 led to a positive change of microstructure, while the effect of natural aging is beneficial only to the 3rd remelting.

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Authors and Affiliations

M. Matejka
D. Bolibruchová
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Abstract

Improvement of Al-Si alloys properties in scope of classic method is connected with change of Si precipitations morphology through:

using modification of the alloy, maintaining suitable temperature of overheating and pouring process, as well as perfection of heat

treatment methods. Growing requirements of the market make it necessary to search after such procedures, which would quickly deliver

positive results with simultaneous consideration of economic aspects. Presented in the paper shortened heat treatment with soaking of the

alloy at temperature near temperature of solidus could be assumed as the method in the above mentioned understanding of the problem.

Such treatment consists in soaking of the alloy to temperature of solutioning, keeping in such temperature, and next, quick quenching in

water (20 0

C) followed by artificial ageing. Temperature ranges of solutioning and ageing treatments implemented in the adopted testing

plan were based on analysis of recorded curves from the ATD method. Obtained results relate to dependencies and spatial diagrams

describing effect of parameters of the solutioning and ageing treatments on HB hardness of the investigated alloy and change of its

microstructure. Performed shortened heat treatment results in precipitation hardening of the investigated 320.0 alloy, what according to

expectations produces increased hardness of the material.

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Authors and Affiliations

J. Pezda
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Abstract

Mechanical and technological properties of castings made from 3xx.x alloys depend mainly on properly performed process of melting and

casting, structure of a casting and mould, as well as possible heat treatment. Precipitation processes occurring during the heat treatment of

the silumins containing additives of Cu and/or Mg have effect on improvement of mechanical properties of the material, while choice of

parameters of solutioning and ageing treatments belongs to objectives of research work performed by a number of authors. Shortened heat

treatment, which is presented in the paper assures suitable mechanical properties (Rm), and simultaneously doesn’t cause any increase of

production costs of a given component due to long lasting operations of the solutioning and ageing. Results of the research concern effects

of the solutioning and ageing parameters on the Rm tensile strength presented in form of the second degree polynomial and illustrated in

spatial diagrams. Performed shortened heat treatment results in considerable increase of the Rm tensile strength of the 320.0 alloy as early

as after 1 hour of the solutioning and 2 hours of the ageing performed in suitable.

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Authors and Affiliations

J. Pezda

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