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Abstract

The authors established the chemical and phase compositions of grain fractions of the magnesia carbon scrap disintegrated using industrial cone crushers. The investigations included chemical and XRD analyses and optical investigations. The contents of admixtures: SiO2, CaO, Fe2O3 and Al2O3 increase with the decreasing size of the scrap grain fractions, whereas the C/S ratio decreases in finer and finer fractions due to changes of the phase composition. These relations are caused by the presence of low-fusible silicate phases, characterized by their cleavage and brittleness. Such phases were mainly derived from the graphite ash containing a high silica content. The scrap after removing its finest grain fractions can be recycled and utilized for producing the magnesia-carbon refractory materials. However, the finest grain fractions may be used, e.g. as a component of gunite mixes. Many years of experience collected by the ArcelorMittal Refractories Ltd., Krakow, Poland in the field of refractory scrap utilization has also been presented.

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Authors and Affiliations

Czesław Goławski
Andrzej Kielski
Lucyna Obszyńska
Piotr Wyszomirski
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Abstract

The Polish basis of dolomites is remarkable. Their total reserves reported in the 62 deposits listed in current data bases of mineral resources amount to 1,500,000 t. However, there is a shortage of the so-called converter dolomites of high quality applicable in manufacturing of refractory materials. Such dolomites of the Triassic age have been quarried for many years in the Brudzowice and Ząbkowice Śląskie I deposits in the Silesian-Cracow region. The Libiąż deposit is perspective of this area, considering the character and properties of its dolomites. The dolomites of the Nowa Wioska and Stare Gliny deposits belong into the same group although their applying as refractories seems to be disputable at the moment and would require more detailed analyses of the chemical composition and firing properties of the rocks mentioned. The reason is that the dolomites of these deposits have been reported andmassively quarried up to now mainly for civil engineering (roads, buildings, etc.). Unfortunately, worsening properties of the dolomites occurring in Żelatowa, still another large and developed deposit of the region, have been excluded using these rocks in producing of refractories. Among the group of reserve converter dolomite deposits, the best rock properties have been found in four of them, i.e., Chruszczobród, Chruszczobród I, Chruszczobród II and Libiąż Wielki. The survey presented indicates that there are some possibilities of including dolomites of the Winna and, to a lesser degree, Radkowice-Podwole deposits as the raw materials in manufacturing of refractories. Again, more detailed analyses of the chemical composition and petrographical development, mainly of the grain size distribution, would be required. Dolomitic marbles of the Lower Silesia region represent a separate problem. Traditionally, they have been considered to be non-applicable in manufacturing of refractories because of too coarse grain size of these rocks. It should be stressed, however, that the Lower Silesian marbles occur in several varieties and among them also fineand coarse-grained dolomites occur. Their finest and chemically purest varieties can be an interesting option in extending the basis of refractory dolomitic raw materials in Poland, although selective quarrying would be required in such a case.

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Authors and Affiliations

Bogusław Bąk
Barbara Radwanek-Bąk
Piotr Wyszomirski
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Abstract

This study investigated the suitability of Ijero-Ekiti quartz as a refractory raw material for industrial furnace applications. In order to ascertain its prospective applications, the thermal behaviour, mineralogical composition and chemical composition were determined. Ijero-Ekiti quartz was characterized using Fourier Transform Infrared Spectroscopy (FTIR), X-ray Diffraction (XRD), Thermogravimetric and Differential Thermal analysis (TGA and DTA). Its thermal conductivity with specific heat coefficient was determined. The outcome revealed that the quartz sample has a high purity of 94.3% SiO 2, making it suitable as a refractory material. The XRD analysis revealed the presence of alpha-quartz as the dominant crystal phase, which is desirable for refractory applications. The FTIR analysis indicated the absence of hydroxyl (-OH) groups. This indicates a low risk of failure and damage such as spalling, cracking and other forms of damage when produced into bricks. The TGA and DTA displayed significant mass losses and large endothermic bands, which were connected to the dehydroxylation of the quartz rock samples. Based on the demonstrated qualities, the quartz rock sample could be subjected to thermal processing. This study therefore established that Ijero-Ekiti quartz is a suitable raw material for refractory applications due to its high purity, alpha-quartz dominant crystal phase, absence of hydroxyl groups, and uniform morphology.
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Authors and Affiliations

B.V. Omidiji
1
O.B. Ogundipe
2
H.A. Owolabi
1

  1. Obafemi Awolowo University, Ile-Ife, Nigeria
  2. Landmark University, Omu-Aran, Nigeria
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Abstract

Refractories are the basic material for the construction of the lining of a melting furnace used, among other things, in the foundry industry. The article describes a comparative study of the influence of the type of moulding on the quality of the finished refractory product. A method for making products from refractory materials was proposed and a test methodology was developed. The results, based on a classic study of the quality of these materials, confirm a strong influence on the quality of the materials obtained in terms of reduced porosity and homogeneity of pore size.
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Authors and Affiliations

Alicja Trela
1
ORCID: ORCID
Alena Pribulová
2
ORCID: ORCID
Peter Futas
2
ORCID: ORCID

  1. AGH University of Krakow, Faculty of Foundry Engineering, Al. Mickiewicza 30, 30-059 Kraków, Poland
  2. Technical University Kosice, Department of Metallurgy, Slovakia
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Abstract

Refractories are the basic material for the construction of the lining of a melting furnace used, among other things, in the foundry industry. The article describes a comparative study of the influence of the type of moulding on the quality of the finished refractory product. A method for making products from refractory materials was proposed and a test methodology was developed. The results, based on a classic study of the quality of these materials, confirm a strong influence on the quality of the materials obtained in terms of reduced porosity and homogeneity of pore size.
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Authors and Affiliations

Alicja Trela
ORCID: ORCID
M. Brzeziński
1
ORCID: ORCID
A. Pribulova
2
ORCID: ORCID
Peter Futas
ORCID: ORCID

  1. AGH University of Krakow, Faculty of Foundry Engineering, Al. Mickiewicza 30, 30-059 Krakow, Poland
  2. Technical University, Department of Metallurgy, Kosice, Slovakia
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Abstract

Chromium ore is treated as an important strategic raw material. It is used by many branches of the industry. The most important applications are metallurgical, refractory and chemical. Unfortunately, no chromium ore deposits have been found in Poland until now, with the exception of two chromium ore sites described in the Lower Silesia region. These concentrations are formed by chromitite, which is rock consisting mainly of chromian spinel. They are localized within so called Sudetic Ophiolite rocks along the edge of the Góry Sowie Massif. They form typical podiform deposits, which are characterized by the high Al content of the rock. The first locality, near Tąpadła village (the Gogołów-Jordanów Massif), is better known. The ore was exploited here at the turn of the19th century and at the beginning of the 20th century. According to the literature, 3500 tons of the ore was obtained - all the resources at this location. The second locality, situated at the Braszowice-Brzeźnica Massif, was never studied and described properly, falling into obscurity since the 19th century. During the field work at the Braszowice-Brzeźnica Massif, the author has found numerous chromium ore fragments among the debris. The rising prices of chromium on the world's markets suggest that it is reasonable to study the ore quality and overall resource potential of this deposit. The preliminary studies have shown that chromitities from Braszowice are typical ores of the podiform variety, the majority texturally massive and nodular. The chemical analyses of the primary chromianspinels grains revealed that they could be treated as refractory chromite (38% wt. of Cr2O3, lower than 30% wt. of Al2O3, and Cr/Fe ratio about 3:1). However, the metamorphic processes modified the primary chemical composition of the studied ore. They caused enrichment in Fe and Cr, and a decrease in Al in comparison to the primary ore. Moreover, the whole rock chemical analyses revealed that the content of the main elements is insufficient to use the ore without enrichment processes. Furthermore, the size and number of the potential ore bodies are presumably small. Consequently, both the chemical composition and the resources of the chromium ores from the Braszowice–Brzeźnica Massif are insufficient to allow for profitable exploitation, despite the high price of chromium.

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Authors and Affiliations

Katarzyna Delura
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Abstract

Owing to its high concentrations of nitrogen and phosphorus, the slurry from water hyacinth (Pontederia crassipes) biogas production cannot be discharged directly without further treatment. To achieve the target of water recycling, a new strategy of combining a Carrousel oxidation ditch with a water spinach wetland was developed in this study for the harmless treatment of Pontederia crassipes biogas slurry. First, the water quality characteristics of the biogas slurry were measured. Then, comprehensive tests of the combined slurry treatment system were carried out to verify pollutant removal performance and mechanism. The results showed that the Carrousel oxidation ditch reduced the inlet pollutant load of the subsequent water spinach wetland. The chemical oxygen demand (COD), and ammonium nitrogen (NH4+-N), total nitrogen (TN), and total phosphorus (TP) contents of the average effluent from the combined system were less than 50 mg/L, 1.6 mg/L, 6 mg/L, and 0.5 mg/L, respectively, which means that all met urban sewage treatment standard of Level 1 Grade A (GB18918-2002). Gas chromatography – mass spectrometry analysis showed that the combined system had decreased various types of organic pollutants in the biogas slurry exponentially, efficiently removing alkane pollutants, aromatic hydrocarbons, and heterocyclic compounds. Scanning electron microscopy images revealed very large surface area of the water spinach roots in the wetland, which played important roles in enriching the microorganisms and trapping organic matter. Plant absorption, microbial degradation, and filtration were the primary ways in which the water spinach wetland purified the biogas slurry.
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Authors and Affiliations

Yaqin Yu
1
Xueyou Fang
1
Lanying Li
1
Yumeng Xu
2

  1. Yancheng Institute of Technology, China
  2. Xi'an University of Architecture and Technology, China
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Abstract

The article presents the new technology of the refractory materials used for the ladles and pouring devices. The aim for solving the majority of the problems that originated from the refractory lining was to develop the group of cement-free TRIAD products by Vesuvius company. The cement-free setting system in the TRIAD products eliminates calcium oxide (CaO) that occurs in low and extra low cement concretes resulting in its higher strength at higher temperatures. The features of the new cement-free castables were described. One of the most unique features of this technology is the porous material structure. Small venting microchannels are formed during the concrete setting process. These micro-channels allow for removing water vapor from the lining without affecting its refractory properties. On the other hand, the diameter of pores is so low that it disallows the penetration of slag and metal into the lining, extends its operating life at the same time facilitates cleaning and removing build-ups. The procedure of the preparation of these materials, as well as the method of building of the lining, were presented. An example of the practical use of these materials in the ductile cast iron foundry was presented, showing the advantages of the new refractory materials over the traditional ones.
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Bibliography

[1] Drevin, J. (2014). Triad – a new range of user-friendly, high-strength refractory concretes. Przegląd Odlewnictwa. 9-10, 390-393. (in Polish).
[2] Rybak, M. (2011). Influence of alumina cement hydration conditions on concrete properties. Piece Przemysłowe & Kotły. 1, 21-25. (in Polish).
[3] Drevin J. (2011). Triad – Triad high-performance castable linings. Foundry Practice. 253(6) 16-20.
[4] Cygan B., Dorula J., Jezierski J. (2018). TRIAD - modern technology of non-cement concrete in cast iron foundry. In Congress Proceedings of the 73rd World Foundry Congress "Creative Foundry", 23rd–27th September 2018 (pp. 561-562). Krakow, Poland: Polish Foundrymen's Association.

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Authors and Affiliations

B. Cygan
1 2
J. Dorula
3
J. Jezierski
1
ORCID: ORCID

  1. Silesian University of Technology, Department of Foundry Engineering, 7 Towarowa, 44-100 Gliwice, Poland
  2. Teksid Iron Poland Sp. z o.o., 49 Ciężarowa, 43-430 Skoczów, Poland
  3. Vesuvius Poland Sp. z o.o. , Foundry Division - Biuro Handlowe, Portowa Business Center, 8 Portowa, 44-100 Gliwice, Poland

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