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Number of results: 81
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Abstract

There are presents the internal recycling in anode furnace, in addition to mainly blister copper and converter copper. During the process

there arise the two types of semi-finished products intended for further pyro metallurgical processing: anode copper and anode slag. The

stream of liquid blister copper enters into the anode furnace treatment, in which the losses are recovered, e.g. copper, resulting from

oxidation and reduction of sulfides, oxides and the oxidation of metallic compounds of lead, zinc and iron. In the liquid phase there are

still gaseous states, which gives the inverse relationship relating to the solid phase, wherein the gases found an outlet in waste gas or

steam. The results of chemical analysis apparently differ from each other, because crystallite placement, the matrix structure and the

presence of other phases and earth elements are not compared, which can be regained in the process of electrorefining. One should not

interpret negatively smaller proportion of copper in the alloy, since during the later part of the production more elements can be obtained,

for example from sludge, such as platinum group metals and lanthanides. According to the research the quality of blister copper, to a large

extent, present in the alloy phase to many other elements, which can be recovered.

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Authors and Affiliations

A.W. Bydałek
P. Schlafka
K. Grządko
W. Wołczyński
P. Kwapisiński
M. Wędrychowicz
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Abstract

Rare earth metals including yttrium and europium are one of several critical raw materials, the use of which ensures the development of the so-called high technology. The possibility of their recovery in Europe is limited practically only to secondary materials such as phosphogypsum and electronic waste.

The article presents the results of our research concerning the development of recovery technology of yttrium and europium from luminophore CRT used lamps. It describes the principle of separation of elements and the test results of cleaning the concentrate. It was shown that the costs of preparing the concentrate according to the proposed technology are lower than the phosphogypsum processing technology and the composition of the resulting product does not contain hazardous substances.

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Authors and Affiliations

Stefan Góralczyk
Elżbieta Uzunow
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Abstract

In the present work, amine based extractant and its mixture with cationic and solvating extractants were tested for the extraction of HCl from chloride solution containing Al(III). The chloride feed solution resulted from the leaching of spent HDS (hydro-desulfurization) catalysts. For this purpose, amine extractants, such as TOA (trioctyl amine), Alamine 336 (a mixture of tri-octyl/decyl amine), Alamine 308 (tri-isooctyl amine), and TEHA (tri 2-ethylhexyl amine) were used and the extraction and stripping behavior of HCl was compared. The extracted HCl was easily stripped from loaded TEHA phase, when compared with the other tested tertiary amine system. Solvent extraction reaction of HCl by TEHA was determined from the extraction data. Unlike TOA and Alamine 336, adding cationic extractant to TEHA had negligible effect on the extraction and stripping of HCl. In our experimental ranges, no Al was extracted by amines and pure HCl was recovered. MaCabe- Thiele diagrams for the extraction and stripping of HCl by TEHA were constructed.

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Authors and Affiliations

Raju Banda
Thi Hong Nguyen
Man Seung Lee
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Abstract

Oxide fraction of industrial zinc ash from hot dip galvanizing was characterized in terms of composition and leaching behaviour in 10% sulfuric acid solution. Waste product contained about 68% Zn, 6% Cl, 3% Al, 1% Fe, 0.7% Si, 0.5% Pb and minor percentages of other metals (Mn, Cu, Ti etc.). It consisted mainly of zinc oxide contaminated with metallic zinc, zinc hydroxide chloride and silica. Dissolution of the metals from the material was determined as a function of solid to liquid ratio (50-150 kg/m3), temperature (20°C and 35°C) and agitation rate (300 and 900 rpm). The best results (50 g/dm3 Zn(II) at 78% zinc recovery) were obtained for 100 kg/m3 and the temperature of 20°C. Increase in the agitation rate had weak effect on the zinc yield. The final solutions were contaminated mainly by Fe(II, III) ions. Leaching of the material was an exothermic process with the reaction heat of about 800 kJ/kg.
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Authors and Affiliations

G. Włoch
E. Rudnik
L. Szatan
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Abstract

This paper presents studies carried out in a pilot-scale plant for recovery of waste heat from a flue gas which has been built in a lignite-fired power plant. The purpose of the studies was to check the operation of the heat recovery system in a pilot scale, while the purpose of the plant was recovery of waste heat from the flue gas in the form of hot water with a temperature of approx. 90 °C. The main part of the test rig was a condensing heat exchanger designed and built on the basis of laboratory tests conducted by the authors of this paper. Tests conducted on the pilot-scale plant concerned the thermal and flow parameters of the condensing heat exchanger as well as the impact of the volumetric flow rate of the flue gas and the cooling water on the heat flux recovered. Results show that the system with a condensing heat exchanger for recovery of low-temperature waste heat from the flue gas enables the recovery of much higher heat flux as compared with conventional systems without a condensing heat exchanger.

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Authors and Affiliations

Piotr Szulc
Kazimierz Wójs
Tomasz Tietze
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Abstract

The application of enhanced oil recovery processes (EOR – Enhanced Oil Recovery) on oil fields increases recovery efficiency. This is especially important in depleted and mature fields. This should result in an increase in production by raising the recovery factor (the ratio of oil produced to total geological reserves). This review presents the growing trend of gas injection (particularly carbon dioxide). In Polish oil fields, conventional methods are currently used. This means that much can still be done in this area. The selection of the optimum method for a given field is a complex procedure consisting of many stages, from collecting data about the field, through more advanced data interpretation, to working out a detailed proposal for the most efficient method of extraction. The pre-selection stage involves excluding methods which, owing to their specific mechanisms, cannot be used for a particular field – e.g. thermal methods in light oil fields or nitrogen injection into shallow reservoirs. This paper analyzes the potential for the application of EOR methods in Poland using a binary technical screening method. Forty-nine, mature Polish oil fields were analyzed. Apart from the rock type, other parameters were also taken into account in the analysis as follows: oil density and viscosity, average porosity, permeability and thickness of the reservoir, and also depth of deposit. In regard to the criteria for the EOR methods applied, the subjects of analysis are oil fields with medium density and viscosity and low permeability (double porosity in carbonate rocks), which are at a relatively shallow or medium depth of deposit. The results of analysis show that gas injection methods, especially carbon dioxide or nitrogen, have the highest potential. Application of this method must be preceded by detailed research and field pilot tests. International experience cannot be applied directly to Poland because of different field characteristics as well as technological and economic conditions.

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Authors and Affiliations

Paweł Wojnarowski
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Abstract

Polish brines are highly mineralized and can potentially be used for recovery of selected useful elements such as magnesium and potassium. They also contain a number of other elements, including iodine, bromine, boron, and strontium. The results of the examination of the chemical composition of groundwater from the Mesozoic formations (bromine, iodine, lithium, magnesium, and strontium content) of northern and central Poland were analyzed. The basic statistical parameters of the content of these elements (Br, I, Mg) in brines of the Triassic, Jurassic, and Cretaceous deposits and the content of lithium and strontium in waters of the entire Mesozoic formations were determined. In order to indicate aquifers that are the most suitable for the recovery of bromine, iodine, lithium, magnesium, and strontium, the relationship between concentrations and the depth of retention and dependencies between selected chemical components of these waters were analyzed. It has been found that the mineralization and concentrations of magnesium, bromine, and iodine increase with the age of aquifers, where these waters occur. Triassic waters are the most prospective for bromine and magnesium recovery among all analyzed aquifers. Furthermore, a relationship between the content of bromine, strontium, and magnesium has also been observed. The increase in the content of individual elements observed for lithium, strontium, and bromine with the increasing depth indicates a potential abundance of waters occurring at significant depths. The presented analysis is an approximation of the content of bromine, iodine, lithium, magnesium, and strontium; however, it may be the basis for further studies on the perspectives of using brines from the Mesozoic deposits of central and northern Poland as a source of chemical raw materials.
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Authors and Affiliations

Barbara Uliasz-Misiak
Bogumiła Winid
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Abstract

The present work deals with ultrasound assisted crystallisation of lactose from lactose solution. The crystallisation of lactose was completed rapidly by applying the ultrasound waves in the presence of an anti-solvent (n-propanol), at the room temperature (30±3°C). The yield of lactose was found to be more than 85% (w/w) in 4 minutes of sonication. The spread of the crystal size distribution was found to decrease with increase in sonication time.

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Authors and Affiliations

Sanjaykumar Patel
Z. Murthy
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Abstract

New technologies and the globalization of the electrical and electronic equipment market cause a continuous increase in the amount of electrical and electronic waste. They constitute one of the waste groups that grows the fastest in quantity. The development of the new generation of electrical and electronic devices is much faster than before. Recently attention has been concentrated on hydrometallurgical methods for the recovery of metals from electronic waste. In this article the role of an oxidizing agent, mainly ozone and hydrogen peroxide was presented in hydrometallurgical processes. Leaching process of printed circuits boards (PCBs) from used cell phones was conducted. The experiments were carried out in the presence of sulfuric acid and ozone as an oxidizing agent for various temperatures, acid concentration, ozone concentration. As a result, the concentrations of copper, zinc, iron and aluminum in the obtained solution were measured. The obtained results were compared to results obtained earlier in the presence of hydrogen peroxide as an oxidizing agent and discussed.
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Authors and Affiliations

M. Saternus
A. Fornalczyk
M. Lisińska
J. Willner
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Abstract

The scope of work included the launch of the process of refining slag suspension in a gas oven using a variety of technological additives.

After the refining process (in the context of copper recovery), an assessment of the effect of selected reagents at the level of the slag

refining suspension (in terms of copper recovery). Method sieve separated from the slag waste fraction of metallic, iron - silicate and

powdery waste. Comparison of these photographs macroscopic allowed us to evaluate the most advantageous method of separating

metallic fraction from the slag. After applying the sample A (with KF2 + NaCl) we note that in some parts of the slag are still large

amounts of metallic fraction. The fraction of slag in a large majority of the elements has the same size of 1 mm, and a larger portion of the

slag, the size of which is from 2 to 6 mm. Definitely the best way is to remove the copper by means of the component B (with NaCl ) and

D (with KF2

). However, as a result of removing the copper by means of component C (with CaO) were also obtained a relatively large

number of tiny droplets of copper, which was problematic during segregation. In both cases we were able to separate the two fractions in a

fast and simple manner.

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Authors and Affiliations

P. Migas
S. Biernat
P. Kwapisiński
W. Wołczyński
A.W. Bydałek
A. Bydałek
K. Jasińska
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Abstract

Considering the advantages of hollow fiber supported liquid membrane (HFSLM), it has been applied for extraction of Co(II) with a motivation to extract cobalt from various waste resources. Extraction efficiency and transport behavior of Co(II) through HFSLM containing Cyanex 272 diluted in kerosene were investigated. Experiments were performed as a function of aqueous feed solution velocity (1000 mL/min) for both feed and strip, pH of feed solution in the range of 4.00-6.75, the carrier concentration of 25-1000 mol/m3, and acid concentration in strip solution of 1-500 mol/m3on. The mass transfer rate or flux JCo(II), which is a function of metal concentration, volume of solution, and membrane area were analyzed. The optimum condition for extraction of Co(II) was pH of 6.00, Cyanex 272 concentration of 500 mol/m3 and H2SO4 concentration of 100 mol/m3.

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Authors and Affiliations

Basudev Swain
Jae-Chun Lee
Dae-Guen Kim
Chan Gi Lee
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Abstract

A simple robust cheap LQG control is considered for discrete-time systems with constant input delay. It is well known that the full loop transfer recovery (LTR) effect measured by error function ∆(z) can only be obtained for minimum-phase (MPH) systems without time-delay. Explicit analytical expressions for ∆(z) versus delay d are derived for both MPH and NMPH (nonminimum-phase) systems. Obviously, introducing delay deteriorates the LTR effect. In this context the ARMAX system as a simple example of noise-correlated system is examined. The robustness of LQG/LTR control is analyzed and compared with state prediction control whose robust stability is formulated via LMI. Also, the robustness with respect to uncertain time-delay is considered including the control systems which are unstable in open-loop. An analysis of LQG/LTR problem for noise-correlated systems, particularly for ARMAX system, is included and the case of proper systems is analyzed. Computer simulations of second-order systems with constant time-delay are given to illustrate the performance and recovery error for considered systems and controllers.

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Authors and Affiliations

D. Horla
A. Krolikowski
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Abstract

Copper slag is a by-product obtained during smelting and refining of copper. Copper smelting slag typically contains about 1 wt.% copper and 40 wt.% iron depending upon the initial ore quality and the furnace type. Main components of copper slag are iron oxide and silica. These exist in copper slag mainly in the form of fayalite (2FeO ·SiO2). This study was intended to recover pig iron from the copper smelting slag by reduction smelting method. At the reaction temperature of below 1400°С the whole copper smelting slag was not smelted, and some agglomerated, showing a mass in a sponge form. The recovery behavior of pig iron from copper smelting slag increases with increasing smelting temperature and duration. The recovery rate of pig iron varied greatly depending on the reaction temperature.

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Authors and Affiliations

U. Erdenebold
H.-M. Choi
J.-P. Wang
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Abstract

In the paper, the extended finite element method (XFEM) is combined with a recovery procedure in the analysis of the discontinuous Poisson problem. The model considers the weak as well as the strong discontinuity. Computationally efficient low-order finite elements provided good convergence are used. The combination of the XFEM with a recovery procedure allows for optimal convergence rates in the gradient i.e. as the same order as the primary solution. The discontinuity is modelled independently of the finite element mesh using a step-enrichment and level set approach. The results show improved gradient prediction locally for the interface element and globally for the entire domain.

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Bibliography

[1] P. Stąpór. An improved XFEM for the Poisson equation with discontinuous coefficients. Archive of Mechanical Engineering, 64(1):123–144, 2017. doi: 10.1515/meceng-2017-0008.
[2] T. Grätsch and K.-J. Bathe. A posteriori error estimation techniques in practical finite element analysis. Computers & Structures, 83(4-5):235–265, 2005. doi: 10.1016/j.compstruc.2004.08.011.
[3] M. Ainsworth and J.T. Oden. A posteriori error estimation in finite element analysis. Computer Methods in Applied Mechanics and Engineering, 142(1-2):1–88, 1997. doi: 10.1016/S0045-7825(96)01107-3.
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[6] P. Stąpór. Application of XFEM with shifted-basis approximation to computation of stress intensity factors. The Archive of Mechanical Engineering, 58(4):447–483, 2011. doi: 10.2478/v10180-011-0028-0.
[7] D. Belsley, R.E.Welsch, and E.Kuh. The Condition Number. Regression Diagnostics: Identifying Influential Data and Sources of Collinearity. John Wiley & Sons, Inc., Hoboken, New Jersey, 1980.
[8] S. Hou and X.-D. Liu. A numerical method for solving variable coeffiecient elliptic equation with interfaces. Jurnal of Computational Physics, 202(2):411–445, 2005. doi: 10.1016/j.jcp.2004.07.016.
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Authors and Affiliations

Paweł Stąpór
1

  1. Faculty of Management and Computer Modelling, Kielce University of Technology, Kielce, Poland.
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Abstract

The article discusses issues related to the generation, use, and transboundary movement of waste labeled with the code 191210 according to the waste catalogue regardless of its origin (municipal, industrial or mixed). Data contained in voivodship reports related to waste management and information about transboundary shipments shared by the Chief Inspectorate of Environmental Protection were also used in the article. The imbalance in the amount of produced and energetically used alternative fuels in Poland in the years 2015 to 2017 has been confirmed. This affects the economy of the waste management sector involved in the production of alternative fuels. The oversupply causes the prices of alternative fuels to fall and increases the need for subsidies in the case of the recovery or disposal of alternative fuels of lower quality. In the near future one should expect a stabilization of the supply of combustible waste to the cement industry, which is now beginning to achieve its technological potential; this is due to a high degree of replacement of fossil fuels. One should also expect an increase in the demand for alternative fuels from the commercial power sector and heating sector. It has been shown that much more alternative fuel is imported than exported from Poland. The amount of imported alternative fuel in the market is relatively low compared to the amount of fuel produced in the country. This oversupply affects, although not significantly, the possibility of using domestic waste for energy recovery. The export of the alternative fuel produced in the country is a favorable phenomenon when there is no possibility of sale on the domestic market. It seems rational, especially in the case of exports from installations producing fuels in border provinces.

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Authors and Affiliations

Ryszard Wasielewski
Martyna Nowak
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Abstract

Given that a source is located underground and detected by sounds that cannot be completely known or predicted, every stage of the operation from grade changes to product sales exhibits uncertainties. Parameters and constraints used in mining optimizations (sales price, costs, efficiency, etc.) comprise uncertainties. In this research, chrome open-pit resource optimization activities were performed in the province of Adana, Turkey. Metallurgical recovery, which is considered a constant as an optimization parameter in mining software, has been optimized as a variable based on fixed and variable values related to the waste material grade of processing. Based on scenario number 7, which yields the highest net present value in both optimizations, this difference corresponds with an additional $1.4 million, i.e., 7% minimum. When the number of products sold were compared, a difference of 25,977 tons of concentrate production was noted (Optimization II produces less than Optimization I). In summary, concentrated efficiency and economic findings show that using variable metallurgical recovery parameters in NPV estimation improves optimization success by reducing the level of uncertainty.
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Authors and Affiliations

Furkan K. Kasa
1
ORCID: ORCID
Ahmet Dağ
1
ORCID: ORCID

  1. Çukurova University, Department of Mining Engineering, Adana, Turkey
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Abstract

The paper presents an assessment of flotation efficiency in the separation of plastics from metals derived from printed circuit boards (PCBs). The PCBs were ground in a knife mill prior to flotation. The contact angles of various materials corresponding to the grains from ground PCBs were measured, and a series of flotation tests was carried out to obtain the best product. The impact of the following parameters were investigated: the reagent and its dose, the airflow rate through the flotation tank and the feed concentration. The highest efficiency of metal recovery from PCBs was achieved for Dimethoxy dipropyleneglycol at a concentration of 157 mg/dm3 and with an airflow of 200 dm3/h and a feed concentration of <50 g/dm3. In the hydrophilic product (concentrate), it was mainly Cu (40%) and Sn (7.8%) that were identified by means of XRF, but there were also trace amounts of precious metals such as Au (0.024%), Ag (0.5797%) and Pd (149 ppm). Impurities in the form of Si (5%), Ca (3.2) and Br (2.1) were also identified in this product. Small amounts of metals in their metallic form were identified in the hydrophobic product (waste), mainly Cu (2.3), Al (1.7) and Sn (1.1). As a result of the research, high recovery ratios were obtained for Cu (93%), Sn (84), Ag (83) and Au (69). The purity of obtained metal concentrate with this method was lower in comparison with the other methods of the recovery of metals from ground PCBs for the same feed, i.e. electrostatic or gravity separation. Also considering other factors such as the environmental impact of the flotation process, the number of facilities and their energy consumption, this process should not be used in the developed metal recovery technology. Using electrostatic separation for the same feed obtained much better results.
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Authors and Affiliations

Dawid M. Franke
1
ORCID: ORCID
Umut Kar
2
ORCID: ORCID
Tomasz Suponik
1
ORCID: ORCID
Tomasz Siudyga
3
ORCID: ORCID

  1. Silesian University of Technology, Gliwice, Poland
  2. Eskisehir Osmangazi University, Turkey
  3. University of Silesia, Katowice, Poland
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Abstract

The use of biomass in the energy industry is the consequence of ongoing efforts to replace Energy from fossil fuels with energy from renewable sources. However, due to the diversity of the biomass, its use as a solid fuel generates waste with diverse and unstable chemical composition. Waste from biomass combustion is a raw material with a very diverse composition, even in the case of using only one type of biomass. The content of individual elements in fly ash from the combustion of biomass ranges from zero to tens of percent. This makes it difficult to determine the optimal recovery methods. The ashes from the combustion of biomass are most commonly used in the production of building materials and agriculture. This article presents the elemental composition of the most commonly used biomass fuels. The results of the analysis of elemental composition of fly ashes from the combustion of forest and agricultural biomass in fluidized bed boilers used in the commercial power industry were presented. These ashes are characterized by a high content of calcium (12.3–19.4%), silicon (1.2–8.3%), potassium (0.05–1.46%), chlorine (1.1–6.1%), and iron (0.8–6.5%). The discussed ashes contained no sodium. Aluminum was found only in one of the five ashes. Manganese, chromium, copper, nickel, lead, zinc, sulfur, bismuth, titanium and zirconium were found in all of the examined ashes. The analysis of elemental composition may allow for a preliminary assessment of the recovery potential of a given ash.

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Authors and Affiliations

Alicja Uliasz-Bocheńczyk
ORCID: ORCID
Eugeniusz Mokrzycki
ORCID: ORCID
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Abstract

The policy of sustainable development seeks to improve energy efficiency of industrial equipment. Efforts to improve energy efficiency also apply to the paint shops, where the recovery of waste heat is sought. The main source of a large amount of low-temperature waste heat in the paint shop is the spray booth. The second place where a large amount of low temperature waste heat is released is the room where the compressed air is prepared. Low energy efficiency of air compressors requires a large electric power supply. As a result, the emitted large heat fluxes become waste energy of the technological process. Heat is equivalent to up to 93% of the electric power supplied in the air compression process. There are solutions for recovering heat from compressors coming from the oil cooling water, but then the waste heat from the cooling of the compressed air and from the electric motor is released into air in the room. A method for recovering low-temperature waste heat from the air preparation room by means of an air-source heat pump has been proposed. An energy balance of the air compression and dehumidification process for the paint shop was made. A Matlab’s built-in numerical model includes air compressor and dehumidifier, heat recovery and accumulation for the purposes of use in the spray booth. A simulation experiment was carried out on the effectiveness of heat recovery from the air preparation room. The use of combined energy management in paint shops was proposed.

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Authors and Affiliations

Andrzej Adamkiewicz
Piotr Nikończuk
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Abstract

Liquefied natural gas (LNG) is transported by the sea-ships with relatively low pressure (0.13–0.14 MPa) and very low temperature (about 100 K) in cryo-containers. Liquid phase, and the low temperature of the medium is connected with its high exergy. LNG receives this exergy during the liquefaction and is related with energy consumption in this process. When the LNG is evaporated in atmospheric regasifiers (what takes place in many on-shore terminals as well as in local regasifier stations) the cryogenic exergy is totally lost. fortunately, there are a lot of installations dedicated for exergy recovery during LNG regasification. These are mainly used for the production of electricity, but there are also rare examples of utilization of the LNG cryogenic exergy for other tasks, for example it is utilized in the fruit lyophilization process. In the paper installations based on the Brayton cycle gas turbine are investigated, in the form of systems with inlet air cooling, liquid phase injection, exhaust gas based LNG evaporation and mirror gas turbine systems. The mirror gas turbine system are found most exegetically effective, while the exhaust gas heated systems the most practical in terms of own LNG consumption.
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Bibliography

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Authors and Affiliations

Ireneusz Szczygieł
1
Bartłomiej Paweł Rutczyk
1

  1. Silesian University of Technology Institute of Thermal Technology, Konarskiego 22, 44-100 Gliwice, Poland
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Abstract

The paper presents the methodology of designing a system for accumulating waste heat from industrial processes. The research aimed to analyse the fluid’s movement in the heat accumulator to unify the temperature field in the volume of water constituting the heat buffer. Using the computer program Ansys Fluent, a series of computational fluid dynamics simulations of the process of charging the heat storage with water at 60°C, 70°C, and 80°C was carried out. The selected temperatures correspond to the temperature range of unmanaged waste heat. In the presented solution, heat storage is loaded with water from the cooling systems of industrial equipment to store excess heat and use it at a later time. The results of numerical calculations were used to analyse the velocity and temperature fields in the selected structure of the modular heat storage. A novelty in the presented solution is the use of smaller modular heat storage units that allow any configuration of the heat storage system. This solution makes it possible to create heat storage with the required heat capacity.
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Authors and Affiliations

Piotr Górszczak
1
Marcin Rywotycki
1
Marcin Hojny
1
Grzegorz Filo
2

  1. AGH University of Krakow, Mickiewicza 30, 30-059 Kraków, Poland
  2. Cracow University of Technology, Jana Pawła II 37, 31-864 Kraków, Poland

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