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Abstract

The article presents methods of evaluating energy consumption of water pumps. Pump characteristics during work at variable rotational speed and constant head are discussed. Characteristics of the upper slope of pump efficiency curve were determined for the cases of constant and variable growth of rotational speed The left-sided coefficient of pump efficiency correction was defined.
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Authors and Affiliations

Leszek Szychta
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Abstract

The article presents criterion of evaluating energy consumption of water pumping. The lower slope of pump efficiency characteristic curve was plotted for the case of: constant gain of rotational speed and variable gain of rotational speed. The unified form of the lower slope of pump efficiency characteristic curve was defined for variable head. The right-side coefficient of pump efficiency correction was defined.
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Authors and Affiliations

Leszek Szychta
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Abstract

For most precious metal mines, cemented tailings backfill slurry (CTBS) with different cement-sand

ratio and solid concentration are transported into the gobs to keep the stability of the stope and mitigate

environmental pollution by mine tailing. However, transporting several kinds of CTBS through the same

pipeline will increase the risk of pipe plugging. Therefore, the joint impacts of cement-sand ratio and

solid concentration on the rheological characteristics of CTBS need a more in-depth study. Based on the

experiments of physical and mechanical parameters of fresh slurry, the loss of pumping pressure while

transporting CTBS with different cement-sand ratio, flux and solid mass concentration were measured

using pumping looping pipe experiments to investigate the joint impacts of cement-sand ratio and solid

concentration on the rheological characteristics of CTBS. Meanwhile, the effect of different stopped pumping

time on blockage accident was revealed and discussed by the restarting pumping experiments. Furthermore,

Fluent software was applied to calculate the pressure loss and velocity distribution in the pipeline to further

analysis experimental results. The overall trends of the simulation results were good agreement with the

experiment results. Then, the numerical model of the pipeline in the Sanshandao gold mine was conducted

to simulate the characteristics of CTBS pipeline transportation. The results show that the pumping pressure

of the delivery pump can meet the transportation requirements when there is no blockage accident. This

can provide a theoretical method for the parameters optimizing in the pipeline transportation system.

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Authors and Affiliations

Xiao Siyou
Liu Zhixiang
Jiang Yuanjun
Li Cheng
Sun Changning
Su Lijun
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Abstract

We consider the manure removal system, which is used in most pig farms being built and reconstructed at present in Ukraine, and it has been discovered that there are major mistakes during the baths construction in the correct geometry and depth, and therefore discusses their rules of operation. If the baths geometry is wrongly executed, for instance, if the slope is made to slant toward the bottom of the tub filler drain pipe, which in itself is unacceptable, or not properly executed in the form of a special pit steps towards the neck drain, and etc., then a number of problems is inherent of its exploitation. The basic requirements for laying fused-pipe is compliance with its slope. The considered equipment must be equipped with pumping stations to pump manure. The pumps for pumping manure: submersible sewage pumps and dry-installed in the mine and long sewage pumps with electric or PTO shaft of a tractor were analyzed. Attention was paid to the designing of modern equipment for the distribution of manure waste into fractions. The classification of manure storage and the basic requirements for their placement and arrangement was carried out, and recommendations are made for the designing of pumping stations, to select pumps for the pumping stations and the design during the modern construction and reconstruction of old pig farms.
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Authors and Affiliations

O. Boltianskyi
B. Boltianskyi
N. Boltyanska
S. Sosnowski
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Abstract

The paper presents numerical simulation of two-phase flow in a heated capillary with evaporation on the meniscus. To solve the problem, a model of evaporation from meniscus was developed in which the dynamics of liquid-vapour interface is described by the Cahn-Hilliard equation. The numerical simulations were performed using commercial software for 2D axially symmetric case. The flow evolution was analysed for different values of heat transfer coefficient at the capillary wall and inlet liquid mass flow rate.
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Authors and Affiliations

Jarosław Karwacki
Marcin Lackowski
Helena Nowakowska
Dariusz Butrymowicz
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Abstract

The paper presents the results of hydrogeological parameters determination carried out in the area of the Muschelkalk outcrop (Middle Triassic) near Tarnów Opolski. The studies consisted of a short pumping test in 16 piezometers and then their flooding and observation of water table recovery after the stopping of the pumping. The test allowed the values of hydraulic conductivity and specific capacity of Muschelkalk layers ranging from 8.56 · 10–8 m/s to 3.63 · 10–3 m/s and from 0.0075 to 128 m3/h/1mS, respectively, to be calculated. The wide range of values is related to the fact of studying the layers characterized by high permeability and water-bearing capacity (Karchowice Beds, Diplopora Beds and Górażdże Beds) as well as layers with low permeability (Gogolin Beds). The dense network of the research points made it possible to demonstrate the surface variability of rocks permeability and water- bearing capacity, determined mostly by the direction of outcrops of individual layers. The results of the conducted studies show that the most water-bearing zone of the area is related to the carbonate rocks of the Karchowice, Diplopora and Górażdże Beds, characterized by the highest values of hydraulic conductivity k (above 2 · 10–4 m/s) and specific capacity q (above 15 m3/h/1mS), in the belt stretching latitudinally through Kosorowice–Otmice. The studied area can be considered a Polish limestone-concrete field where several mines exploiting Muschelkalk carbonate rocks operate. The results of the conducted studies may be useful for the correct prognosis of the groundwater inflow either to already existing quarries or newly designed mines within the Major Groundwater Basins.

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Authors and Affiliations

Mirosław Wąsik
ORCID: ORCID
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Abstract

The research provides a thermodynamic analysis of the theoretical model of a ventilation and air conditioning heat pump system with the ventilation air cold energy recovery depending on outside air parameters, the recovery efficiency and characteristics of a premise. A confectionery production workshop was taken as a prototype where technological conditions (temperature and humidity) must be maintained during the warm season. Calculations using the method of successive approximations to estimate air parameters at system’s nodal points were conducted. It allowed to determine theoretical refrigeration efficiency of the studied system and proved advantages of heat recuperation for smaller energy consumption. The model can be applied for design of heating, ventilation, and air conditioning units which work as a heat pump. The studied system has the highest energy efficiency in the area of relatively low environment temperatures and relative humidity which is suitable for countries with temperate continental climates characterized by low relative humidity.
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Bibliography

[1] Zhang J., Zhang H.-H., He Y.-L., Tao W.-Q.: A comprehensive review on advances and applications of industrial heat pumps based on the practices in China. Appl. Energ. 178(2016), 800–825.
[2] Chwieduk D.: Analysis of utilization of renewable energies as heat sources for heat pumps in building sector. Renew. Energ. 9(1996), 720–723.
[3] Khrustaliov B.M.: Heat Supply and Ventilation. ASV, Moscow 2007 (in Russian).
[4] Mazzeo D.: Solar and wind assisted heat pump to meet the building air conditioning and electric energy demand in the presence of an electric vehicle charging station and battery storage. J. Clean. Prod. 213(2019), 1228–1250.
[5] Chwieduk B., Chwieduk D.: Analysis of operation and energy performance of a heat pump driven by a PV system for space heating of a single family house in Polish conditions. Renew. Energ. 165(2021), 117–126.
[6] Bezrodny M., Prytula N., Tsvietkova M.: Efficiency of heat pump systems of air conditioningfor removing excessive moisture. Arch. Thermodyn. 40(2019), 2, 151–165.
[7] Bezrodny E.K., Misiura T.O.: The heat pump system for ventilation and air conditioning inside the production area with an excessive internal moisture generation. Eurasian Phys. Tech. J. 17(2020), 118–132.
[8] Adamkiewicz A., Nikonczuk P.: Waste heat recovery from the air preparation room in a paint shop. Arch. Thermodyn. 40(2019), 3, 229–241.
[9] Szreder M.: Investigations into the influence of functional parameters of a heat pump on its thermal efficiency. Teka. Commission of Motorization and Energetics in Agriculture 13(2013), 191–196.
[10] Redko A., Redko O., DiPippo R.: Low-Temperature Energy Systems with Applications of Renewable Energy. Academic Press, Elsevier, 2020.
[11] Morozjuk T.V.: The Theory of Chillers and Heat Pumps. Studija “Negociant”, Odessa 2006 (in Russian).
[12] Jaber S., Ezzat A.W.: Investigation of energy recovery with exhaust air evaporative cooling in ventilation system. Energ. Buildings 139(2017), 439–448.
[13] Bozhenko M.F.: Heat Sources and Heat Consumers. NTUU KPI “Politehnika”, Kyiv 2004 (in Ukrainian).
[14] State Building Standards of Ukraine DBN B.2.5-67: 2013, “Heating, ventilation and air conditioning”. Ministry of Regional Development, Construction and Housing of Ukraine, Kyiv 2013 (in Ukrainian).
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Authors and Affiliations

Myhailo Kostiantynovych Bezrodny
1
Tymofii Oleksiyovych Misiura
1

  1. National Technical University of Ukraine, Igor Sikorsky, Kyiv Polytechnic Institute, Prosp. Peremohy 37, 03056 Kyiv, Ukraine
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Abstract

The unique oasis of Zousfana, on the western edge of the Grand Erg Occidental, Taghit is the pearl of the oases of Saoura, a palm grove of 180 ha over an 18 km length crossed by Oued Zouzfana. It regroups the different types of landscapes of an arid zone (erg, hamada, barga – a small hill, oued ...). Taghit is known for its hydraulic civilization, the oasis in its hostile environment has survived thanks to the exploitation of rare groundwater irrigation according to the traditional customs applied to the whole of society. The peasants spur out the water resources through foggaras and traditional wells. But the intervention of modern irrigation techniques in an anarchic way has disrupted the fragile mode of irrigation and the abandonment of the palm grove. The over-exploitation of groundwater by the use of boreholes and motor pumps leads to the drying up of water sources, mists and traditional wells. Today, only 45 000 palm trees are productive and less than 1500 fruit trees. There are 500 fellahs in the entire agricultural area of Taghit, the majority of them is fleeing work in the oasis because of the lack of income from it. When comparing the results of analyses from different campaigns (2015 and 2008), a spectacular increase in the salt concentrations in the groundwater of the different palm groves is noticed. According to our investigations, the main causes of this jump are: the overexploitation of the water tables by motor pumps, the abandonment of land inside the palm grove, the lack of maintenance of the gardens, the exploitation of domestic wastewater in the irrigation. According to this preliminary study, it is important for the State to make farmers aware of the role of their traditional irrigation systems in the continuity of the oasis and life in it.

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Authors and Affiliations

Elhadj Belhadj Elmehdi
Boualem Remini
Cherif Rezzoug
Saaed Hamoudi
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Abstract

The purpose of the work was to experimentally determine the characteristics of the prototype of a Roto-Jet pump (the Pitot tube pump) during its operation under conditions typical for the domestic micro power plant. The low-boiling fluid, sold under the trade name of HFE7100 and characterised by a zero ozone depletion potential (ODP) coefficient, was used as a working medium in the organic Rankine cycle (ORC). An electric thermal oil heater with a maximum power of 2×24 kWe was used as a heat source. The pump of Roto-Jet type was specially designed for the operation with the following rated parameters of the thermodynamic cycle: nominal flow rate of the working fluid 0.17 kg/s, operating pressure 1.2 MPa. The pump was put under load using an expansion valve that simulated the operation of an expansion machine. The article discusses thermodynamic and flow conditions to be met by the pumping engine as well as results of the experimental research. Moreover, the article includes the operational characteristics of the ORC installation and the Roto-Jet pump obtained during the operation with the target working medium – HFE7100. The engineering problems the authors of this article faced when designing and testing the pumping engine prototype are also presented.

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Authors and Affiliations

Tomasz Z. Kaczmarczyk
Eugeniusz Ihnatowicz
Grzegorz Żywica
Maciej Kaniecki
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Abstract

State-of-the-art analyses for the rotordynamic assessment of pumps and specific requirements for the simulation tools are described. Examples are a horizontal multistage pump with two fluid film bearings in atmospheric pressure, a horizontal submerged multistage pump with many bearings, and a submerged vertical single-stage pump with water-lubricated bearings. The rotor of the horizontal pump on two bearings is statically overdetermined by the seals and the static bearing forces depend on the deflection in the seals and the bearings. The nonlinear force-displacement relation in the bearings is considered in this paper. The stability of pumps is assessed by Campbell diagrams considering linear seal and bearing properties. Cylindrical bearings can have a destabilizing effect in the case of low loads as in the examples of the submerged pumps. For the pump with many bearings, the influence of the bearing ambient pressure and the bearing specific load on the stability is analyzed. For the vertical pump, the limit cycle, i.e. the vibration level of stabilization, is determined with a nonlinear analysis. All examples have a practical background from engineering work, although they do not exactly correspond to real cases. Analyses were performed with the rotordynamic software MADYN 2000.
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Bibliography

  1.  D. Childs, Turbomachinery Rotordynamics, New York, Chichester, Brisbane, Toronto, Singapore: Wiley Inter Science Publication, 1993.
  2.  J. Glienicke, “Feder- und Dämpfungskonstanten von Gleitlagern für Turbomaschinen und deren Einfluss auf das Schwingungsverhalten eines einfachen Rotors,” Dissertation, Technische Hochschule Karlsruhe, 1966.
  3.  J. Lund and K. Thomsen, “A Calculation Method and Data for the Dynamic Coefficients of Oil Lubricated Journal Bearings,” in Topics in Fluid Film Bearing and Rotor Bearing System Design and Optimization. New York: ASME, 1978, pp. 1–28.
  4.  X. Cheng, “Einfluss einer Schmierfilmkavitation auf die dynamischen Eigenschaften von Quetschöldämpfern,” Fortschr.-Ber. VDI Reihe 1 no. 243, Düsseldorf, VDI-Verlag.
  5.  A. Fuchs, J. Schmied, and A. Kosenkov, “Hydrodynamic Bearings – State of the Art Calculations,” in Proceedings of the 11th Conference on Vibrations in Rotating Machines (SIRM), Magdeburg, Germany, 2015.
  6.  R. Nordmann and F.J. Dietzen, “Calculating Rotordynamic Coefficients of Seals by Finite-Difference Techniques,” ASME J. Tribol., vol. 109, pp. 388–394, July 1987.
  7.  J. Schmied, “Application of MADYN 2000 to rotor dynamic problems of industrial machinery,” in Proceedings of the 13th International Conference on Dynamics of Rotating Machines (SIRM), Copenhagen, Denmark, 2019.
  8.  American Petroleum Institute, “Centrifugal Pumps for Petroleum, Petrochemical and Natural Gas Industries – ANSI/API Standard 610,” Eleventh Edition, September 2010.
  9.  J. Schmied and A. Fuchs, “Nonlinear Analyses in Rotordynamic Engineering,” in Proceedings of the 10th International Conference on Rotor Dynamics – IFToMM, 2019, vol. 3, pp. 426‒442.
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Authors and Affiliations

Frédéric Gaulard
1
Joachim Schmied
1
Andreas Fuchs
1

  1. Delta JS AG, Technoparkstrasse 1, 8005 Zürich, Switzerland
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Abstract

Most high-pressure fuel pumps for compression-ignition engines manufactured today are cam driven. These pumps have numerous advantages, such as low energy consumption and limited production costs. However, a problem arising from the nature of the cam mechanism is an unfavorable distribution of forces in the camshaft-plunger-cylinder system of a delivery section. The authors have proposed an innovative pump design that eliminates most of the problems present in conventional solutions. The pump utilizes a gear-based hypocycloid drive. This paper focuses mainly on the strength analysis of the two critical components (countershaft and mount) of the subassembly under the highest load – simulations were carried out for different critical load states. The following procedure of estimating fatigue life was adopted for computations: the operational evolution of stresses will be systematized to the set of amplitude stresses and mean stresses by means of the “Rainflow” method. The results obtained in the work showed that the main factor determining change of stresses was the presence of clearances in the pump mechanism. It has been proved that the values of clearances have a negative influence on the power transmission in particular – their presence results in loads being carried by the countershaft and not by the support inter-operating with it. This may cause frictional wear of teeth, leading to the improper operation of the transmission. The analysis showed that the mount was designed correctly. This facilitates the use of less demanding constructional materials.

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Authors and Affiliations

M. Bajerlein
M. Bor
W. Karpiuk
R. Smolec
M. Spadło
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Abstract

This paper extends knowledge about flow in an agitated batch with pitched blade multi-stage impellers. Effects of various geometrical parameters (blade number, distance between impellers) of pitched blade multi-stage impellers on pumping ability have been investigated. Axial velocity profiles were measured by LDA (Laser Doppler Anemometry). Axial pumping capacities were obtained by integration of measured axial velocity profiles in outflow from impellers. Main attention was focused on the effect of the distance between impellers in multi-stage configurations, on their pumping capacity and flow in the mixing bath in comparison with an independently operating pitched blade impeller with the same geometry. In case of a relatively close distance between impellers H3/d = 0.5 - 0.75, the multi-stage impeller creates only one circulation loop and the impellers itself behave identically as pumps in series. However for relative higher distance of impellers than H3/d = 1.25, the multi-stage impeller creates two separated circulation loops.

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Authors and Affiliations

Tomáš Jirout
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Abstract

This paper presents a numerical analysis of an agitated fully baffled cylindrical vessel with a down pumping four blade worn or unworn pitched blade impeller (α = 45° and 30°) under a turbulent flow regime. CFD simulations predict the pumping capacity of the system equipped by worn and unworn pitched blade impeller. Experimental data were taken from the authors’ previous work and compared with results of numerical computations. A good agreement with experimental data was obtained. The ensemble-average mean velocity field with worn and unworn impellers was computed. It follows from the simulation results that the wear rate of the impeller blade has a significantly negative effect on the velocity distribution in an agitated liquid. The greater the destruction of the worn blade, the higher is the deformation of the velocity field around the rotating impeller, with a simultaneous decrease in impeller pumping capacity.

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Authors and Affiliations

Jan Skočilas
Ivan Fořt
Tomáš Jirout
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Abstract

A sliding mode controller for the photovoltaic pumping system has been proposed in this paper. This system is composed of a photovoltaic generator supplying a three-phase permanent magnet synchronous motor coupled to a centrifugal pump through a three-phase voltage inverter. The objective of this study is to minimise the number of regulators and apply the sliding mode control by exploiting the specification of the field oriented control scheme (FOC). The first regulator is used to force the photovoltaic generator to operate at the maximum power point, while the second is used to provide the field oriented control to improve the system performance.The whole system is analysed and its mathematical model is done. Matlab is used to validate the performance and robustness of the proposed control strategy.

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Authors and Affiliations

L. Zarour
K. Abed
M. Hacil
A. Borni
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Abstract

The aim of this paper is to analyze various CO2 compression processes for post-combustion CO2 capture applications for 900 MW pulverized coal-fired power plant. Different thermodynamically feasible CO2 compression systems will be identified and their energy consumption quantified. A detailed thermodynamic analysis examines methods used to minimize the power penalty to the producer through integrated, low-power compression concepts. The goal of the present research is to reduce this penalty through an analysis of different compression concepts, and a possibility of capturing the heat of compression and converting it to useful energy for use elsewhere in the plant.

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Authors and Affiliations

Andrzej Witkowski
Mirosław Majkut
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Abstract

The small number of available complete modern pump characteristics makes the safety analysis of nuclear and conventional power plants based on the characteristics made over half a century ago of specific speeds n q=24.6, 147.1 and 261.4. The aim of the paper is to check sensitivity of the power plant system response for different complete pump characteristics - modern and available from older tests for n q=24.6, 147.1 and 261.4. It has been shown that Suter's characteristics for modern pumps give a different response to the pumping system of a power plant in breakdown than those used so far.
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Authors and Affiliations

Krzysztof Karaśkiewicz
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Abstract

In this study, an old rotational landslide that has reactivated in the NW sector of an open-pit mine operated within the gneiss rock unit was evaluated for geological and hydrogeological properties. The pit slopes were susceptible to mass movement when there were variations in water inflows. Considering this fact, a conceptual numerical model concerning geostructural features, rainfall infiltration, and varying hydrological conditions was constructed. Initially, finite element (FE) groundwater seepage analyses were performed to evaluate the effect of water flow on stability in the dry and rainy seasons. The rainy season was simulated by vertical infiltration. Since the dewatering measures are of importance in open pit slope instability mitigation, pumping wells were designed to control water flow through the disturbed zone to improve the stability of the sector that can be triggered again with changing environmental conditions. The performance and organization of the pumping wells were also simulated in the FE model. This FE model was part of a dewatering plan. From this, the effect of the pumping rate from the wells on the stability of the sector was revealed. It was also found that there should be an increase in the pumping rate in the rainy season.
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Authors and Affiliations

Tümay Kadakci Koca
1
ORCID: ORCID

  1. Muğla Sıtkı Koçman University, Turkey
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Abstract

The main purpose of this work is to provide an extensive, simulation-based comparison of robustness of PID and MPC algorithms in control of blood glucose levels in patients with type 1 diabetes and thus answer the question of their safety. Cohort testing, with 1000 simulated, randomized patients allowed to analyze specific control quality indicators, such as number of hypoglycemic events, and length of hypo- and hyperglycemia periods. Results show that both algorithms provide a reasonable safety level, taking into account natural changes of patients’ physiological parameters. At the same time, we point out drawbacks of each solution, as well as general problems arising in close-loop control of blood glucose level.
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Authors and Affiliations

Artur Wyciślok
1
ORCID: ORCID
Jarosław Śmieja
1

  1. Department of Biology and Systems Engineering, Silesian University of Technology, Gliwice, Poland
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Abstract

The numerical simulation of the heat transfer in the flow channels of the minichannel heat exchanger was carried out. The applied model was validated on the experimental stand of an air heat pump. The influence of louver heights was investigated in the range from 0 mm (plain fin) to 7 mm (maximum height). The set of simulations was prepared in Ansys CFX. The research was carried out in a range of air inlet velocities from 1 to 5 m/s. The values of the Reynolds number achieved in the experimental tests ranged from 93 to 486. The dimensionless factors, the Colburn factor and friction factor, were calculated to evaluate heat transfer and pressure loss, respectively. The effectiveness of each louver height was evaluated using the parameter that relates to the heat transfer and the pressure drop in the airflow. The highest value of effectiveness (1.53) was achieved by the louver height of 7 mm for the Reynolds number of around 290.
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Authors and Affiliations

Artur Romaniak
1
Michał Jan Kowalczyk
1
Marcin Łęcki
1
Artur Gutkowski
1
Grzegorz Górecki
1

  1. Lodz University of Technology, Zeromskiego 116, 90-924 Łódz, Poland
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Abstract

Hybrid nanofluids is obtained by dispersing more than one nanoparticle into a base fluid. The work is concerned with a detailed numerical investigation of the thermal efficiency and hydraulic performance of hybrid nanofluids for circular jet impinges on a round plate. For this paper, a metal (Ag), a metal oxides (Al2O3) and a metal carbides (SiC) nanoparticle and their water based hybrid nanofluids are considered to analyse numerically with varying significant dimensionless parameters, i.e., the jet-to-plate spacing ratio, Reynolds number and volume fraction of nanoparticles. The results demonstrated that the efficiency of heat transfer of all nanofluids is increased by the addition of nanoparticle to the dispersed in water at constant Reynolds number. Moreover, the results illustrate that heat transfer efficacy and pumping power penalty both increased as jet-to-plate spacing ratio reduced. The jet-to-plate spacing ratio equal to 4 is the best as the percentage enhance heat transfer is maximum in this situation. Since both the heat transfer effect and pumping penalty increase using hybrid nanofluids, thermal performance factor increases or decreases depends on nanoparticles of nanofluids. It is evident that the analysis of these hybrid nanofluids will consider both the increase in heat efficiency and the pumping capacity. The best flow behaviour is achieved for SiC–Al2O3 hybrid nanofluids. New merit number is introduced for additional clarification.
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Bibliography

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Authors and Affiliations

Abanti Datta
1
Pabitra Halder
1

  1. Indian Institute of Engineering Science and Technology, Shibpur PO: Botanic Garden, Howrah-711103, West Bengal, India
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Abstract

Thermal augmentation in flat tube of car radiator using different nanofluids has been performed more often, but use of artificial roughness has been seldom done. Artificial roughness in the form of dimple is used in the present research work. Present study shows the impact of dimple shaped roughness and nanofluid (Al2O3/pure water) on the performance of car radiator. The pitch of dimples is kept at 15 mm (constant) for all the studies performed. The Reynolds number of the flow is selected in the turbulent regime ranging from 9350 to 23 000 and the concentration of the nanofluid is taken in the range of 0.1–1%. It has been found that the heat transfer rate has improved significantly in dimpled radiator tube on the expense of pumping power. Furthermore, the heat transfer rate also increases with increase in nanoparticle concentration from 0.1% to 1.0%. The highest heat transfer enhancement of 79% is observed at Reynolds number 9350, while least enhancement of 18% is observed for Reynolds number of 23 000.
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Authors and Affiliations

Robin Kumar Thapa
1
Vijay Singh Bisht
1
Prabhakar Bhandari
2
Kamal Singh Rawat
3

  1. Uttarakhand Technical University, Faculty of Technology, Chakrata Road, Dehradun-248007, Uttarakhand, India
  2. K.R. Mangalam University, Mechanical Engineering Department, Sohna Road, Gurgram-122103, Haryana, India
  3. MIET, Mechanical Engineering Department, Meerut-250005, Uttar Pradesh, India
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Abstract

The pump performance and occurrence of cavitation directly depends on different operating conditions. To cover a wide range of operation conditions for detecting cavitation in this work, investigations on the effect of various suction valve openings on cavitation in the pump were carried out. In order to analyse various levels of cavitation in different operation conditions, the effect of the decrease in the inlet suction pressure of the centrifugal pump by controlling the inlet suction valve opening was investigated using this experimental setup. Hence, the acoustic and pressure signals under different inlet valve openings and different flow rates, namely, 103, 200, 302 l/min were collected for this purpose. A detailed analysis of the results obtained from the acoustic signal was carried out to predict cavitation in the pump under different operating conditions. Also, the acoustic signal was investigated in time domain through the use of the same statistical features. The FFT technique was used to analyse the acoustic signal in the frequency domain. In addition, in this work an attempt was made to find a relationship between the cavitation and noise characteristics using the acoustic technique for identifying cavitation within a pump.

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Authors and Affiliations

Ahmed Ramadhan Al-Obaidi
ORCID: ORCID
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Abstract

Cavitation is an essential problem that occurs in all kinds of pumps. This cavitation contributes highly towards the deterioration in the performance of the pump. In industrial applications, it is very vital to detect and decrease the effect of the cavitation in pumps. Using different techniques to analysis and diagnose cavitation leads to increase in the reliability of cavitation detection. The use of various techniques such as vibration and acoustic analyses can provide a more robust detection of cavitation within the pump. In this work therefore, focus is put on detecting and diagnosing the cavitation phenomenon within a centrifugal pump using vibration and acoustic techniques. The results obtained from vibration and acoustic signals in time and frequency domains were analysed in order to achieve better understanding regarding detection of cavitation within a pump. The effect of different operating conditions related to the cavitation was investigated in this work using different statistical features in time domain analysis (TDA). Moreover, Fast Fourier Transform (FFT) technique for frequency domain analysis (FDA) was also applied. Furthermore, the comparison and evaluation system among different techniques to find an adequate technique incorporating for accuracy and to increase the reliability of detection and diagnosing different levels of cavitation within a centrifugal pump were also investigated.

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Authors and Affiliations

Ahmed Ramadhan Al-Obaidi
ORCID: ORCID
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Abstract

The purpose of this work is to design and determine the performance of a prototype centrifugal pump impeller for an organic Rankine cycle (ORC) power plant of maximum power 100 kW. The centrifugal pump is especially designed to work on the same shaft as the corresponding ORC microturbine. The ORC unit works on R7100 (HFE7100) – a lowboiling fluid characterized by a zero ozone depletion potential coefficient. The pump has the following rated parameters: nominal flow rate of working fluid 4 kg/s, operating rotor speed 10 000 rpm. The pump designed by means of the 0D meanline method is subject to computational fluid dynamics (CFD) calculations and analysis. The obtained flow field results are discussed and performance characteristics of the pump are presented. The non-cavitating operational region is determined for the pump.

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Authors and Affiliations

Piotr Klimaszewski
Piotr Klonowicz
Piotr Lampart
Łukasz Witanowski
Dawid Zaniewski
Łukasz Jędrzejewski
Tomasz Suchocki

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