3D printing in FDM (Fused Deposition Modelling) technology is commonly used, mainly in the preparation of prototypes, but also for the production of ready-made elements. Objects printed using the FDM method have characteristic, adverse surface features related to the limitations of this technology. That is why surface treatment of 3D prints becomes crucial. One of the method is metal plating of elements. The most frequently used material in FDM technology is PLA (polylactic acid) and ABS (acrylonitrile butadiene styrene). Study of surface parameters determination for ABS prints after galvanic copper plating is presented in this paper. For this purpose, samples printed with ABS were smoothed in acetone vapour. Most favorable parameters of the surface were obtained for samples that had contact with acetone vapour for 60 minutes. Ultimately, surface analysis of samples after graphite coating and subjected to copper plating was performed. It was found that surface parameters are close to results obtained with traditional methods of metal processing.
In this study, the effect of electroless Pd-P plating on the bonding strength of the Bi-Te thermoelectric elements was investigated. The bonding strength was approximately doubled by electroless Pd-P plating. Brittle Sn-Te intermetallic compounds were formed on the bonding interface of the thermoelectric elements without electroless Pd-P plating, and the fracture of the bond originated from these intermetallic compounds. A Pd-Sn solder reaction layer with a thickness of approximately 20 µm was formed under the Pd-P plating layer in the case of the electroless Pd-P plating, and prevented the diffusion of Bi and Te. In addition, the fracture did not occur on the bonding interface but in the thermoelectric elements for the electroless Pd-P plating because the bonding strength of the Pd-Sn reaction layer was higher than the shear strength of the thermoelectric elements.
The purpose of this study is to find the value of the discharge coefficient (Cd) on a sieve with a circular perforated plate so that it can be used for application in the field. The method used is to make a physical model test of the screen weir in the laboratory with a width of 40 cm and a length of 797 cm, then the screen is made variations in the diameter of the hole 6, 8, 10 and 12 mm, flowrate Q = 453–4 481 cm3∙s–1 and the slope of the screen θ = 20–45°. The result was quite ef-fective, the sediment did not enter above the screen and did not clog the screen even the catch was quite good about 80% of the screen rods. The discharge coefficient (Cd) is directly proportional to the square value of the number Froude (Fr), the slope of the screen (θ) and the ratio of distance, diameter of the screen (a:d) and inversely proportional to the value of the specific energy square (E). From modelling the average value of the discharge coefficient (Cd) between 0.1–2.75 with NSE = 0.71, MAE = 0 and RMSE = 0.12.
The flow of the investigated fluid in a measuring system of a rheometer – a capillary or a slit between rotating parts – may be disturbed by anisotropic behavior of the fluid near the wall. This phenomenon, so-called wall slip, often takes place in concentrated suspensions and solutions of linear polymers and introduces experimental errors to measurement results. There are methods of correction of these errors in the case of capillary and coaxial cylinders measuring systems. In the cone and plate system the correction seems to be more difficult because the width of the gap between cone and plate changes along the radius and thus the influence of the wall slip on the shear stress varies along the radius in an unpredictable and complicated manner. This dependency of the shear stress on the distance from the axis underlies the presented method of correction of experimental results obtained in the cone and plate system. The method requires several series of measurements of shear stress vs. shear rate performed using one measuring set, at various degrees of filling the gap.
Silver coatings have a very high reflection ability. To avoid their darkening from the hydrogen sulphide in the air, a thin layer of heat-resistant colorless lacquer is applied to the coatings. Silver plating is mainly used in jewelery, optics, electronics and electrical engineering. Depending on their application the thickness of the layer may vary from 2 to 24 μm. It can be done in several ways: chemical, electrochemical, contact, etc. The most common way of silver plating is the electrochemical deposition using cyanide and non-cyanide electrolytes. The cyanide electrolytes produce light, fine crystalline, dense and plastic coatings upon silver-plating. Usually silver coatings are applied with copper or nickel intermediate layer. In order to improve the de-oxidation of the aluminum surface new chemical treatment in acid – alkaline solution was applied. Our previous research shows that the presence of diamond nanoparticles in the electrolyte increase the metal deposition. Samples were prepared from electrolyte containing 10 g/l diamond nanoparticles. Their properties were compared to the properties of reference samples. The diamonds were obtained by detonation synthesis. The aim of this study is to obtain electrochemically deposited silver layer with high density, adhesion and electric conductivity on aluminum alloys substrate. The coatingwas directly plated without intermediate layer. Non-cyanide electrolyte composition and electrochemical parameters were determined in order to produce Ag coatings on Al alloy substrate without intermediate layer. The coating is with good adhesion, density and thickness of 14-23 μm.
The problem of setting out in civil engineering applications has been addressed in the literature for a long time. However, technological development has provided researchers with an opportunity of having other procedures in line with modern techniques in surveying sciences. One of the most important procedures in erecting steel structures, bridges, and precast columns of a building is the accurate placement of the anchorage system in concrete. The traditional method for staking out anchor bolts relies on sight rails, string lines, and tape measure. The precision of this art depends not only on the accuracy of observed offset distances during layout operations but also on the centerline of the anchoring template itself. Nowadays, the process of designing structures is executed using software that can perform a digital plan in CAD environment, where the coordinates of each anchor bolt can be defined. This research presents an accurate approach of positioning anchor bolts based on the second problem in surveying and total station. Error analysis and field application are described to evaluate the performance of the proposed method. However, the results indicate that the developed technique increases productivity, reduces the cost, and improves the positional accuracy.
Modern space measurement techniques like SLR, DORIS, VLBI and GNSS are used to study the tectonic plates. The determination of plate motion parameters (Φ, Λ, ω) from various geodetic measurements is outlined. This paper is the third part of our studies on estimating geodetic and geodynamic parameters; it regards an accuracy analysis of the determined Φ, Λ, ω parameters which describe motions of the tectonic plates using Very Long Base Interferometry (VLBI) technique. Prior to this, SLR and DORIS space measurement techniques were examined by authors. The study is based on the velocities of station positions, as included in a realization of the International Terrestrial Reference System– ITRF2008 forVLBI technique, published by the International Earth Rotation and Reference Systems Service (IERS). This model is made subject to an analysis in association with the APKIM2005 model. Six big plates, namely: Eurasian (EUAS), African (AFR), Australian (AUS), North American (NOAM), Pacific (PACF) and Antarctic (ANTC) were analysed. The results obtained in this analysis were compared with our previous estimations based on DORIS and SLR techniques and estimated according to the APKIM2005 model. Generally, all our three solutions based on SLR, DORIS and VLBI measurement techniques were found to be consistent.
In Poland an increase in the of number solar thermal collectors is observed in household applications. For economic and ecological profitability the creation of a solar thermal installation design in a proper manner is essential.
In order to determine solar installations size, software calculating future solar heat gains is used. SHW software is an examples of such software. The aim of this work was to compare the simulation results with the real results of the solar installation operation. The comparison was performed by an example of a single-family house with flat plate collector installations located in south-east Poland. This installation supports domestic hot water preparation in a house occupied by four people (in two-year period of analyses). The additional heat source in this building is a gas boiler. Solar fraction parameter values were chosen for this comparison. Solar fraction is calculated as a ratio of solar heat gains used in the domestic hot water preparation process to the heat desired for domestic hot water preparation. The real results of Solar Fraction turned out to be higher than the simulation results from May to August (there were many days with Solar Fraction = 1). A difference of 20–50 percentage points was observed (Solar Fraction). Apart from this period no special differences were observed.
Additionally analyses of differences between solar heat gains calculated by Get Solar simulation software with real values (for analyzed building) was performed. This simulation analysis was done before process of building installations.
Geometry of plate heat exchangers (PHE) is characterized by a complex net of narrow channels. It enhances turbulence and results in better heat transfer performance. Theoretically, larger number of channels (plates) should proportionally increase the PHE heat power capacity. In practice a nonuniform massflow distribution in consecutive flow channels can significantly deteriorate the overall heat exchange performance. The flow maldistribution is one of the most commonly reported exploitation problems and is present in PHE with and without phase-change flows. The presented paper investigates numerically a flow pattern in PHE with evaporation of R410A refrigerant. Various sizes of PHE are considered. The paper introduces a robust methodology to transform the complicated geometry of a real 3D PHE to its 2D representation. It results in orders of magnitude faster calculations and allows for fast evaluation of different geometrical changes of PHE and their effect on flow maldistribution.
For thin-walled structures invariably exposed to thermal and noise environment, their dynamic response is an extreme concern in the design of the component of advanced hypersonic aircraft. To address the problem, three theoretical models are established with three typical graded thermal distributions considered. By introducing the thermal moment, membrane forces and acoustic loadings into the vibration equation of plate, the governing equation is derived and it is solved combined with boundary conditions of the plate, the modal function and velocity compatibility equations at the fluid-structure coupling surface. The accuracy of the theoretical predictions is checked against finite element results with good agreement achieved. The results show that not the physical parameters with variation of temperature but the thermal moments and membrane forces, cause the buckling phenomenon. It is noted that buckling phenomenon occurs not only in uniform temperature field but also in graded temperature distribution filed. The mechanism analysis about modal snap-through and losing phenomenon indicates that thermoacoustic loadings will affect the stiffness matrix and mass matrix of structure. With the increase of temperature, the lower modes of the plate are lost, the higher modes appear in advance, and the losing phenomenon occurs in accordance with the order.
Thin plates, in the form of individual panels or whole device casings, often separate the noise source from its recipients. It would be very desirable if the panels could effectively block the sound transmission preventing noise from further propagation. This is especially challenging to achieve at low frequencies. A promising approach, intensively developed in the recent years, is to employ active control methods by adding sensors and actuators, and running a control algorithm. However, if the noise is narrow-band, an alternative passive solution originally developed by the authors can be applied. It is based on appropriately located passive elements which can be used to alter the frequency response of the vibrating structure thus improving its sound insulation properties. Such an approach is referred to as the frequency response shaping method. The purpose of this paper is to further develop this method and apply it to a device casing panel. The efficiency of the method is evaluated by simulation and real experiments. Appropriate cost functions and mathematical models are formulated and used to optimise the arrangement of passive elements mounted to the plate, enhancing its sound insulation properties at the given frequency range. The results are reported, and advantages and limits of the method are pointed out and discussed.
Consecutive casting of bimetallic applies consecutive sequences of pouring of two materials into a sand mold. The outer ring is made of NiHard1, whereas the inner ring is made of nodular cast iron. To enable a consecutive sequence of pouring, an interface plate made of low carbon steel was inserted into the mold and separated the two cavities. After pouring the inner material at the predetermined temperature and the interface had reached the desired temperature, the NiHard1 liquid was then poured immediately into the mold. This study determines the pouring temperature of nodular cast iron and the temperature of the interface plate at which the pouring of white cast iron into the mold should be done. Flushing the interface plate for 2 seconds by flowing nodular cast iron liquid as inner material generated a diffusion bonding between the inner ring and interface plate at pouring temperatures of 1350 °C, 1380 °C, and 1410 °C. The interface was heated up to a maximum temperature of 1242 °C, 1260 °C, and 1280 °C respectively. The subsequent pouring of white cast iron into the mold to form the outer ring at the interface temperature of 1000 °C did not produce a sufficient diffusion bonding. Pouring the outer ring at the temperature of 1430°C and at the interface plate temperature of 1125 °C produced a sufficient diffusion bonding. The presence of Fe3O2 oxide on the outer surface of the interface material immediately after the interface was heated above 900 ⁰C has been identified. Good metallurgical bonding was achieved by pouring the inner ring at the temperature of 1380°C, interface temperature of 1125 °C and then followed by pouring of the outer ring at 1430⁰C and flushing time of 7 seconds.
There exists a need in a quality and accuracy of a three-dimensional laser metrology operating in numerically controlled automatic machines. For this purpose, one sends three laser beams mutually perpendicular. These three beams of the wavelength λ = 0.6328 μm are generated by the same laser and are directed along three independent, orthogonal, mutually perpendicular, optical paths with a given light polarization plain. Using these beams, constituting the frame of coordinates, three independent laser rangefinders are able to determine spatial coordinates of a working tool or a workpiece. To form these optical pulses, a special refractive index matched Half-Wave Plate with nematic Liquid Crystal (LCHWP) was applied. The presented half-wave plate is based on a single Twisted Nematic (TN) cell (with the twist angle Φ = π/2) of a rather high cell gap d ~15 μm filled with a newly developed High-Birefringence Nematic Liquid Crystal Mixture (HBLCM) of optical anisotropy as high as Δn ~0.40 at λ = 0.6328 μm, where the Mauguin limit above 5.00 ~ Δnd >> λ/2 = 0.32 is fulfilled.