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Abstract

The effect of cationic, anionic and nonionic surface active additives, organic compounds and polymers on the electrodeposition of Zn-Mo coatings on steel substrate and detailed characterization in chosen optimal conditions was studied. The influence of polyethylene glycol (PEG) various concentration, sodium dodecyl sulphate (SDS), triton X-100, d-sorbitol, cetyl trimethyl ammonium bromide (CTAB), thiourea and disodium ethylenediaminetetraacetate (EDTA) on the electrodeposition process was examined. The composition of deposits was defined by wavelength dispersive X-ray fluorescence spectrometry (WDXRF). Results has shown that the current efficiency of the electrodeposition of Zn-Mo coatings is 71.4%, 70.7%, 66.7% for 1.5 g/dm3 PEG 20000, 0.1 g/dm3 Triton X-100 and 0.75 M D-sorbitol respectively. The surface topography and roughness of selected coatings on steel was investigated by atomic force microscopy (AFM). The attendance of D-sorbitol of 0.75 M in the solution cause clear reduction of grain size and the value of roughness parameter (Ra) in relation to SDS, PEG, Triton X-100 and the sample prepared without the additives. The morphology of electrodeposited layers was studied by scanning electron microscopy (SEM). The addition of selected additives to the electrolytic bath results in the formation of smoother, brighter and more compact Zn-Mo coatings in comparison to layers obtained from similar electrolytes but without the addition of surfactants. The optimal concentration of the most effective additives such as PEG 20000, Triton X-100 and D-sorbitol is 1.5 g/dm3, 0.1 g/dm3, 0.75 M respectively.

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Authors and Affiliations

A. Hara
H. Kazimierczak
A. Bigos
Z. Świątek
P. Ozga
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Abstract

The paper presents the results of the electrodeposition of nickel composite coatings reinforced with the ceramic SiC particles. A Watts type galvanic bath modified with various organic additives was used. These additives were: 2-sulfobenzoic acid imide (LSA), dioctyl sulfosuccinate sodium salt (DSS), sodium dodecyl sulfate (SDS), tris (hydroxymethyl) aminomethane (THAM) and hexamethyldisilizane (HMDS). The nickel composite coating was electrodeposited on a 2xxx aluminum alloy series substrate (EN-AW 2017) with zinc interlayer. Studies concerned the effect of the applied organic additives on properties of composite coatings such as: microstructure, microhardness, adhesion to the substrate, corrosion resistance and roughness. The structure of the coatings was assessed by scanning electron microscopy and light microscopy. Based on the studies of zeta potential it was found that the bath modification had a significant impact on the amount of the ceramic phase embedded in metal matrix. The tests conducted in a model 0.01 M KCl solution were not fully representative of the true behavior of particles in a Watts bath.

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Authors and Affiliations

M. Nowak
J. Mizera
A. Kłyszewski
A. Dobkowska
S. Boczkal
ORCID: ORCID
A. Kozik
P. Koprowski
ORCID: ORCID
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Abstract

The paper presents the results of the electrodeposition of nickel composite coatings reinforced with the nano size SiC ceramic particles. The type and size of the ceramic particles or organic additives used play a important role during electrodeposition processes. A Watts type galvanic bath with various organic additives was used. These additives were: 2-sulfobenzoic acid imide, dioctyl sulfosuccinate sodium salt (DSS), sodium dodecyl sulfate, tris (hydroxymethyl) aminomethane and hexamethyldisilizane. The nickel composite coating was electrodeposited on a 2xxx aluminum alloy series substrate (EN-AW 2017) with zinc interlayer. The work concerns the determination of the impact of the change in the zeta potential of SiC nanoceramic particles used on properties of composite coatings (wear resistance, corrosion, etc.). The paper characterized the composite nickel coatings on aluminum alloy using SEM techniques, wear resistance tests by TABER method and coating adhesion to the substrate using the “scratch test” method. The corrosion resistance of coatings was also tested using electrochemical methods. The research allowed to determine the effect of SiC nanoceramic particle size on the value of the zeta potential in the model KCl solution.

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Authors and Affiliations

M. Nowak
J. Mizera
A. Kłyszewski
A. Dobkowska
S. Boczkal
ORCID: ORCID
A. Kozik
P. Koprowski
ORCID: ORCID

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