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Abstract

This article presents shortly reasons for improving designs of turboprop and turboshaft engines, and describes aero-thermodynamic aspects of methods or modification of these devices. The theoretical analysis of methods or modification concerns general changes or efficiency, flow, and rating. The influence of the following factors on engine performance is presented: change of efficiency or engine units, increase of compression and flow rate by using a compressor zerostage, change of compressor pressure ratio, changes of gas temperature keeping the gasgenerator rotational speed constant by adjusting the minimal throat area of turbine nozzle guide vanes, turbornachinery modelling, and changes of rotational speed of ratings.
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Authors and Affiliations

Stanisław Antas
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Abstract

Surface wastewater pollution due to accidental runoff or release of oil or its products is a longstanding and common environmental problem. The aim of the study was to investigate the impact of concentrations of oil products (diesel) and suspended solids, the sorbent type, the water flow rate and the interfering factors (chlorides) on the dynamic sorption of diesel and to test regeneration of polypropylene after its use for sorption. The sorbents used for study included common wheat straw (Triticum aestivum), polypropylene and sorbents modified with hydrogen peroxide solution. Standard methods were used for the determination of the investigated parameters and an in-house procedure employing a gas chromatograph was used for the determination of diesel concentration. The following factors that impact the sorption of diesel were investigated during the study: diesel concentration, concentration of suspended solids; type of sorbent (common wheat straw (Triticum aestivum), wheat straw modified with hydrogen peroxide, and polypropylene), water flow rate; and influence of the interfering factors (chlorides). Filtration speed in the range of investigated speeds does not affect the efficiency of diesel removal. Removal efficiency does not depend on the concentration of diesel before the sorbent reaches its maximum sorption capacity. Filling containing 50% of polypropylene and 50% of wheat straw was used for the study. It was found that polypropylene and wheat straw do not remove chlorides and suspended solids from solution. The study found that the solution of hydrogen peroxide boosts the hydrophobic properties of common wheat straw, but does not affect the sorption of diesel. The recommended number of regenerations of polypropylene should be limited to two.
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Bibliography

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Authors and Affiliations

Dainius Paliulis
1

  1. Vilnius Gediminas Technical University, Lithuania
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Abstract

The paper presents results of a study concerning an AlSi7Mg alloy and the effect of subjecting the liquid metal to four different processes: conventional refining with hexachloroethane; the same refining followed by modification with titanium, boron, and sodium; refining by purging with argon carried out in parallel with modification with titanium and boron salts and strontium; and parallel refining with argon and modification with titanium, boron, and sodium salts. The effect of these four processes on compactness of the material, parameters of microstructure, and fatigue strength of AlSi7Mg alloy after heat treatment. It has been found that the highest compactness (the lowest porosity ratio value) and the most favorable values of the examined parameters of microstructure were demonstrated by the alloy obtained with the use of the process including parallel purging with argon and modification with salts of titanium, boron, and sodium. It has been found that in the fatigue cracking process observed in all the four variants of the liquid metal treatment, the crucial role in initiation of fatigue cracks was played by porosity. Application of the process consisting in refining by purging with argon parallel to modification with Ti, B, and Na salts allowed to refine the microstructure and reduce significantly porosity of the alloy extending thus the time of initiation and propagation of fatigue cracks. The ultimate effect consisted in a distinct increase of the fatigue limit value.

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Authors and Affiliations

M. Tupaj
ORCID: ORCID
A.W. Orłowicz
ORCID: ORCID
A. Trytek
ORCID: ORCID
Marek Mróz
ORCID: ORCID
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Abstract

A fading mechanism during casting of treated Al-B-Sr master alloys in an aluminium-silicon cast alloy was investigated. Two different master alloys, the Al-3%B-3%Sr and Al-4%B-1%Sr were demonstrated for the efficiency test both grain refinement and modification microstructure. From experimental result, the addition of Al-3%B-3%Sr master alloy led to a refined grain size and fully modified eutectic Si. However, smaller grain sizes were found with Al-4%B-1%Sr master alloy addition while eutectic Si had coarser acicular morphology. The formation of high amounts of SrB6 compound in the Al-3%B-3%Sr master alloy resulted to increase of grain size and eutectic Si. In fading mechanism test when holding the melt for prolong time, the agglomeration of the SrB6 and AlSiSr compounds at the bottom of the casting specimen was important factors that decreased both grain refinement and modification efficiency. The stirring of the melt before pouring was found that the grain size and Si morphology were improved.
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Authors and Affiliations

P. Muangnoy
1
ORCID: ORCID
K. Eidhed
1
ORCID: ORCID

  1. University of Technology North Bangkok, Faculty of Engineering, Department of Materials and Production Technology Engineering, King Mongkut’s Bangkok, Thailand
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Abstract

This paper deals with the effects of modifications to clay-siliceous raw material from Dylągówka (Dynów foothills, SE Poland), which alter the rheological properties of its water suspensions. The investigations were carried out on three samples collected from various depths of the deposit as they considerably differ in their contents of smectite and other minerals. The samples were either modified with soda or activated with sulphuric (VI) acid and used to prepare their water suspensions with various contents of solids. The suspensions were subject to determinations of viscosity and flow curves. Dependencies of three variables of the suspensions (rheological properties, mineral composition of the solid phase, and the modifications introduced) were assessed on the basis of: the contents of the solid phase in the suspensions required to obtain a viscosity of 1000 mPas; hypothetical, calculated thixotropic energy. These show that the amount of solids in the water suspension required to obtain the required viscosity is considerably lower in samples with higher contents of smectite and in those activated with sodium. In turn, the acid activation that partially alters smectite towards a protonated silica gel decreases the viscosity and thixotropy of the suspensions, which was confirmed in the studies of mid-infrared spectroscopy. The conducted studies provide important information needed in designing the mineral composition of drilling fluids and others applications.
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Authors and Affiliations

Wojciech Panna
1
ORCID: ORCID
Joanna Mastalska
2
ORCID: ORCID
Sebastian Prewendowski
1
ORCID: ORCID
Łukasz Wójcik
2
ORCID: ORCID

  1. University of Applied Sciences in Tarnów, Poland
  2. AGH University of Science and Technology, Kraków, Poland
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Abstract

This study analyses and presents a technical comparison of seepage estimation from 11 empirical equations with measured seepage losses by the inflow-outflow method from two lined and unlined secondary irrigation canals sub-divided into different reach lengths. A significant margin of error was observed between empirical and inflow- outflow methods, hence modifications in empirical equations were performed. Results reveal that the average seepage losses observed in unlined and lined canals by inflow-outflow method were 9.15 and 3.89%, respectively. Moreover, only the Chinese equation estimated seepage losses for an unlined canal as similar to observed losses (0.11 m 3∙s –1) whereas the Indian equation estimated similar results for a lined canal to those observed in the field (0.09 m 3∙s –1). However, the rest of empirical equations were modified in accordance with error percentage with regard to the observed losses. The empirical equations were then observed to estimate reliable results of seepage.
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Authors and Affiliations

Naeem S.B. Syed
1
ORCID: ORCID
Zhao Shuqi
1
ORCID: ORCID

  1. Beijing University of Technology, Faculty of Architecture, Civil and Transportation Engineering, 100124 Beijing, China
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Abstract

In this work, research on influence of multiwalled carbon nanotubes (MWCNTs), produced in Catalic Chemical Carbon Vapor Deposition, NANOCYLTM NC7000CNTs on a structure and properties of AISI 301 steel remelted by TIG arc. In the assessment of influence a type of carbon on properties and structure of austenitic steel, as a carbon filler was use also carburizer. In the specimens (AISI 301 plates) with dimensions 155×60×7 [mm] were drilled holes with 1.3 mm diameter and placed 0.5 mm under specimen surface. Next, to the drilled holes was implemented CNTs, carburizer and mixture of these both powders. Prepared specimens were remelted by TIG method on the CASTOTIG 2200 power source with 2.4 mm tungsten thoriated electrode with parameters sets for obtain 3.0 mm penetration depth. Remelted specimens were cut into the half of the welds distance and prepared for metallographic examinations. Cross sections of the specimens were tested on classical metallography microscopes, hardness tests, SEM analyses (on JEOL 5800 LV SEM EDX equipment) and phase identification by X-ray phase analysis on Philips APD X’Pert PW 3020 diffractometer. Hardness analysis indicates about 25% increase of hardness in the remelted area when the CTNs are used. In the specimens with carburizer there is no significant changes. SEM analyses of remelted areas on AISI 301 specimens modificated with CNTs, indicates that dark areas, initially interpret as one of the phase (based on optical microscope) is finally densely packed bladders with dimensions from 50 nm up to a few µm. These bladders are not present in the specimens with carburizer filler. High resolution scanning microscopy allow to observe in the this area protruding, longitudinal particles with 100-300 nm length. For identification of this phase, X-ray analysis was done. But very small dimensions of used CNTs (diameters about 9,5 nm), random orientation and small weight amount can make difficult or impossible to CNTs detection during XRD tests. It means that it is not possible to clearly determine nature of particles filling the cavities, it is only possible to suppose that they are CNTs beams with nanoparticles comes from their disintegration. Results of the researches indicates, that fill in the weld pool with different form of carbon (CNTs and carburizer) it is possible to achieve remelted beads with different structure and hardness distribution. It confirms validity of the research continuation with CNTs as a modifier of steels and also other metals and theirs alloys.
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Authors and Affiliations

J. Górka
1
ORCID: ORCID
T. Kik
1
ORCID: ORCID
M. Burda
2
ORCID: ORCID

  1. Silesian University of Technology, Mechanical Engineering Faculty, Department of Welding, 18a Konarskiego Str., 44-100 Gliwice, Poland
  2. Cametics Ltd, Nanotechnology, Cambridge, Cambridgeshire, United Kingdom
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Abstract

The morphology of G20Mn5 specimens made of non-modified and rare earth metals (REM) modified cast steel was investigated. Molten metal was treated with a cerium-rich mischmetal contain 49.8% Ce, 21.8% La, 17.1% Nd, 5.5% Pr and 5.35% other rare earth metals making up the balance. The melting, quenching (920°C/water) and tempering (720°C/air) were performed under industrial conditions. Analysis included G20Mn5 cast steel fracture specimens subjected to Charpy V-notch impact testing at 20°C, -30°C and -40°C. The purpose of the analysis was to determine the influence of REM on the microstructure and mechanical properties of G20Mn5 cast steel and the REM effect on the morphology, impact strength and character of the fracture surfaces. In addition, a description of the mechanism by which fracture occurred in the two materials was proposed. The author demonstrated the beneficial effects of adding REM to molten steel, manifested by a 20 - 40% increase in impact toughness, depending on test temperature, as compared to the non-modified cast steel. Important findings included more than 100% increase in impact strength in comparison with the required impact toughness of 27J at -40C for heat treated steels (EN 10213).

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Authors and Affiliations

Justyna Kasińska
ORCID: ORCID
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Abstract

With the aid of eutectic modification treatment, the precipitation of coarse lamellar eutectic silicon can be suspended during the solidification of aluminum-silicon alloys, thereby the formation of fine-grained, fibrous eutectic Si can be promoted by the addition of small amounts of modifying elements, such as Sr, to the liquid alloy. The effectiveness of this technique is, however, highly dependent on many technological factors, and the degree of modification can be lowered during the various stages of melt preparation due to the oxidation of the Sr-content of the melt. During our research, we investigated the effect of rotary degassing melt treatments coupled with the addition of three different fluxes on the degree of modification of an Al-Si-Mg-Cu casting alloy. It was also studied, that whether additional Sr alloying made before and during the melt treatments can compensate the Sr fading with time. The degree of eutectic modification was characterized by thermal analysis (TA) and the microscopic investigation of TA specimens. It was found, that by using one of the three fluxes, and by adding Sr master alloy rods before the melt treatments, better modification levels could be achieved. It was also found that the measurement of Sr-concentration by optical emission spectroscopy alone cannot be used for controlling the level of eutectic modification.

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Authors and Affiliations

F. Vincze
M. Tokár
G. Fegyverneki
G. Gyarmati
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Abstract

In this study, Ni20Cr coatings were obtained by cold spraying on an aluminum alloy 7075 substrate. The obtained coatings were characterized by a uniform microstructure and low porosity. The sprayed coating has the same phase composition as the powder used. Next, the cold sprayed coatings were heat treated using a TRUMPF TLF 6000 TURBO (4 kW) CO2 laser. The laser surface melting of the coatings resulted in the formation of a columnar structure and an improvement in their mechanical properties. The Ni20Cr cold sprayed coatings after additional laser melting showed lower porosity and an increase in microhardness and Young`s modulus.
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Bibliography

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Authors and Affiliations

D. Soboń
1
ORCID: ORCID

  1. Kielce University of Technology, 7 Tysiąclecia Państwa Polskiego Av., 25-314 Kielce, Poland
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Abstract

The paper presents the results of investigations concerning the influence of gray cast iron modification on free vibration frequency of the disc casting. Three different chemical composition melts of gray cast iron were prepared in induction furnace. During gravity casting 0.05% and 0.3% mass of the Inolate modifier was added on stream of metal for changing graphite flakes in castings. Sound signal vibration of cast iron sample was registered by means on microphone for free vibration frequency measurements. Decreasing of free vibration frequency of modified cast iron in comparison with non modified castings was observed. Higher contents of modifier causes more decreasing of free vibration frequency. Cast iron with smaller contents of carbon and silicon have higher free vibration frequency in comparison with eutectic composition cast iron. Hardness of examined cast iron is lower when the more modifier is added during modification process. Free frequency is smaller with smaller Brinell hardness of disc casting. It was concluded that control of free vibration frequency of disc castings by means of chemical composition and modification process can improved comfort and safety of working parts.

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Authors and Affiliations

Z. Konopka
Małgorzata Łągiewka
ORCID: ORCID
A. Zyska
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Abstract

The goal of the work was to investigate the influence of silver addition on the microstructure of CuNi2Si1 alloys. The investigated copper alloy was cast and then supersaturated, plastically deformed on the Gleeble 3800 simulator and finally aged. Structural changes were examined using optical microscopy, scanning electron microscopy (SEM) and transmission electron microscopy (TEM). Orientation mapping was completed FEI Quanta 3D field emission gun scanning electron microscope (SEM) equipped with TSL electron backscattered diffraction (EBSD) system. The effect of structural and microstructural changes on hardness and conductivity was also investigated. Based on the mechanical tests it was found, that the mechanical properties and conductivity are improved due to heat and plastic treatment. It was also found that the precipitation hardening raises the hardness to the level of 40% whilst an increase in conductivity by 20% is observed.
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Authors and Affiliations

Beata Krupińska
1
ORCID: ORCID
Robert Chulist
2
Marcin Kondracki
3
ORCID: ORCID
Krzysztof Labisz
4

  1. Silesian University of Technology, Faculty of Mechanical Engineering, Department of Engineering Materials and Biomaterials, 44-100 Gliwice, Konarskiego St. 18a, Poland
  2. Institute of Metallurgy and Materials Science of Polish Academy of Sciences, 30-059 Krakow, Reymonta St. 25, Poland
  3. Silesian University of Technology, Faculty of Mechanical Engineering, Department of Foundry Engineering, 44-100 Gliwice, Konarskiego St. 18a, Poland
  4. Silesian University of Technology, Faculty of Transport and Aviation Engineering, Department of Railway Transport, 44-100 Gliwice, Konarskiego St. 18a, Poland
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Abstract

The activities of the organisation concentrate mainly on meeting customers’ requirements. For this purpose, various activities are being conducted for customer satisfaction surveys. In this context, it is important to predict the quality of the product and the changes in the cost of the purchase product. The purpose of this study is to propose a method for predicting the quality level of a product and change the cost of the product considering current customers’ requirements for a combination of product feature states and pro-quality changes. The method includes the calculation of the quality level of the product using the punctationformalised method, where the level depends on a combination of values of states (parameters) attributes of the product, that is, current and modified. The method was tested as an example of a household vacuum cleaner for which 20 attributes were determined. According to the Pareto rule (20/80), the four product attributes important for customers were selected. Thereafter, for important attributes, possible combinations of the values of these attributes were determined. In addition, an algorithm for determining the possible combinations of product attribute states in the MATLAB program was developed. Additionally, the change in the current cost of the product considering the change in the quality level was estimated. The product cost changes were determined based on the actual cost of the product and the current product quality level. The method allows the determination of all combinations of values of state attributes of the product, such that it is possible to take appropriate improvement actions both in terms of quality and cost. The results from the method allow the prediction of product satisfaction for customers and they are favourable in terms of production cost. Therefore, it is possible to design the product in advance and support the producer in preparatory activities.
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Authors and Affiliations

Dominika Siwiec
1
ORCID: ORCID
Andrzej Pacana
1
ORCID: ORCID

  1. Rzeszow University of Technology, Faculty of Mechanical Engineering and Aeronautics, Poland
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Abstract

Cells of a multicellular organism are genetically identical but differ in structure and function. This heterogeneity is created by several epigenetic mechanisms during the development of the organism. The epigenetic changes- including DNA methylation, histone post-translational modifications, chromatin remodeling and RNA interference have all been shown to control chromatin structure and regulate a plethora of cellular and organismal processes. There is a strong evidence that epigenetics play a crucial role in the development of diseases such as cancer, schizophrenia or metabolic disorders. The epigenetic regulation underlie memory formation or adaptation to external stimuli. The extent to which environmental effects can provoke epigenetic responses represents an exciting area of future research. Here we review the current knowledge about the epigenetic mechanisms and their relation to the human health and disease.

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Authors and Affiliations

Kamila Pawlicka
Patrick Perrigue
Jan Barciszewski
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Abstract

The article considers the problem of proverb stability and modifications, difference between the terms modification and transformation. Characterized are the main methods of transformation of the proverb “The devil is not as terrible as it is depicted” in newspaper discourse and social networks, while the functional potential of anti‐proverbs formed on its basis is described. The author draws the conclusion that standard modifications within the national paremiological corpus cannot be perceived as textual or occasional modifications. They should be taken as systemic variations within the language norm that exist in the mind of native speakers, ones that do not add another semantic meaning and are not recognized by native speakers as proverb deformations. Differences between proverbs (sayings of an edifying character, which contain the centuries‐old experience of the people) and anti‐proverbs (the authors consider anti‐proverbs to be the semantic antithesis of proverbs) are highlighted. The authors pay special attention to the study of the semantics of proverbs and their transformants to identify any relevant semantic and cognitive characteristics. The productive transformation of classical proverbs convinces one of the heredity of folk wisdom, the change of the deep meaning and formal plan of the original proverbs testifies to their adaptation to new social and historical conditions and values. As a result of the investigation it was observed that proverbs as with folklore small genre texts are flexible, open to transformation, reproduction, semantic and textual deviations. These communicative units are distinguished with dynamism, evolution, formal and semantic deviations. They go back to the precedent texts, starting their new life.
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Authors and Affiliations

Valentyna Kalko
1
Mykola Kalko
1

  1. Cherkasy Bohdan Khmelnytsky National University
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Abstract

The present paper deals with the synchronic variation of the phoneme /ʁ/ in the unstressed word final syllable onset in modern German spontaneous speech. Our research task was to determine the phonetic context, in which the phoneme /ʁ/ undergoes modifications in the above-mentioned position and to establish, whether the intensity and the type of modifications (vocalization or elision of the phoneme /ʁ/) could correlate with the part of speech and with the combinatorial conditions of sound realization. The data collected are based on the acoustic analysis of spontaneous speech (interviews in the media) of 20 German scientists (10 men and 10 women) from the Central and Southern Germany. Our results showed that the phoneme /ʁ/ undergoes intense modifications mainly in the word final position "stressed long vowel + ʁ + schwa vowel + nasal" in various parts of speech: verbs, plural forms of nouns, adjectives, participles, substantivized verbs, possessive pronouns and prepositions.
The type of modification of the phoneme /ʁ/ in the relevant position correlates with the sound context. After high and mid vowels [iː], [yː], [uː], [eː], [ɛː], [øː], [oː] vowel realizations as unsyllabic [ɐ̯] clearly dominate over the consonantal as [ʁ], leading to the emergence of centralizing secondary diphthongs [iːɐ̯], [yːɐ̯], [uːɐ̯], [eːɐ̯], [ɛːɐ̯], [øːɐ̯], [oːɐ̯]. In the position after the long [aː] an elision of the allophones of the phoneme /ʁ/ is predominant, which can lead to an overlong articulation of the preceding low vowel as [aːː].
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Authors and Affiliations

Tetiana Solska
1
Olena Borovska
1
Kateryna Poseletska
1
Nataliia Vyshyvana
1

  1. Vinnytsia Mykhailo Kotsiubynskyi State Pedagogical University
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Abstract

This paper explores the influence of linear gear tip relief modification on power transmission efficiency. In real time applications gears experience transmission error (TE) during operation which increases noise and vibration and also results in increased tooth profile deformation during operation of the gear. By providing tip relief profile modification this TE can be decreased. Using MATLAB for computation and ANSYS for the simulation of deformation, stress, strain, life, and factor of safety results for the gear assemblies are obtained. Deformation results are used for the computation change in power transmission efficiency followed by the modal and harmonic analysis of the gears and gear assemblies to determine change in the first mode of natural frequency.

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Authors and Affiliations

Narendiranath Babu Thamba
Abhijeet Mukund Tambare
Krishna Caitanya Ananthanarayanan
Rama Prabha Duraiswamy
Shankar Thangavelu
Raj Kumar Easwara Pillai
Ramalinga Viswanathan Mangalaraja
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Abstract

Changes in river channel morphological parameters are influenced by anthropogenic factors, such as climatic changes, river catchment management changes, and hydrotechnical development of rivers. To assess the intensity of individual pressures and the resulting changes in abiotic and biotic factors in the riverbed, water quality monitoring is conducted, including the assessment of the hydromorphological status. The assessment can be based on the River Habitat Survey (RHS) which is a synthetic method that includes the evaluation of habitat character and river quality based on their morphological structure.
The input data, which characterise any river include physical features of hydrotechnical structures, bed granulation, occurrence of bedforms, visible morphodynamic phenomena, and a sediment transport pattern. The RHS method allows to determine two quantitative indices used to evaluate the hydromorphological status: Habitat Modification Score ( HMS), which determines the extent of transformation in the morphology of a watercourse, and Habitat Quality Assessment ( HQA), which is based on the presence and diversity of natural elements in a watercourse and river valley.
The proposed method can be divided into three stages. The first assesses the river section hydromorphological indices, describing the degree of technical modification ( HMS) and the ecological quality of the reach ( HQA), using the RHS method. The second stage describes morphological changes resulting from the technical regulation and estimates indices for the regulated reach. Finally, we compare HQA and HMS indices before and after the regulation. This comparison is described by numerical indicators and related to reference values.
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Authors and Affiliations

Marta J. Kiraga
1
ORCID: ORCID
Anna Markiewicz
1
ORCID: ORCID

  1. Warsaw University of Life Sciences, Institute of Civil Engineering, Faculty of Civil and Environmental Engineering, Department of Hydrotechnics, Technology and Management, Nowoursynowska St 159, 02-776 Warsaw, Poland
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Abstract

The microstructure evolution of boron-bearing high speed steel roll materials after casting and tempering was investigated. The results indicate that as-cast boron-bearing high speed steel consists of martensitic matrix, retained austenite and different borocarbides. The as-cast alloy has a hardness above 64 HRC, and the borocarbides distribute along the grain boundaries. After RE-Mg-Ti compound modification treatment, obvious necking and broken network appear in the grain boundaries. The hardness of boron-bearing high speed steel roll materials reduces gradually with the increase of tempering temperature. Under the same conditions, the toughness of the modified roll material is higher than that of the unmodified roll material. Wear tests show that the wear resistance of boron-bearing high-speed steel modified by RE-Mg-Ti compound modification treatment is better.
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Authors and Affiliations

Cheng Xiaole
1
Hou Jianqiang
2
Fu Hanguang
1

  1. School of Mechanical and Electrical Engineering, Xi’an Polytechnic University, Xi’an 710048, Shaanxi province, P. R. China
  2. MCC Jingcheng Engineering Technology Co., Ltd., Beijing 100176, P.R. China
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Abstract

The subject of this study is to show that the parameters of the melting process of high chromium cast iron affect the cost of casting and the properties of the cast iron. The analysis of the quality of the casting and its price was conducted in terms of the metal charge of high chromium cast iron. As is well known, in order to obtain the correct structure of the casting, and thus good strength properties, it is necessary to use clean batch components free of undesirable impurities. Unfortunately, the quality of the metal charge is proportional to its price. Thus, the use of expensive batch components offers the possibility of obtaining healthy and meeting the strength properties of castings. However, there is a flaw in this approach. And it is from the point of view of economics that production plants are forced to look for savings. Expensive feedstock materials are replaced by cheaper counterparts giving the possibility of obtaining castings with similar properties often, however, at the cost of increased inferior quality. It seems that a way out of this situation is to introduce a modification procedure into the alloyed iron manufacturing technology. The selected modifiers should affect the fragmentation of the structure of the primary austenite. At this point, it can be hypothesized that this will result in the elimination of hot cracking in high chromium cast iron. The industrial research carried out at the "Swidnica" Foundry Ltd. made it possible to show by means of the Althoff-Radtke method that by using the modification of the liquid metal of the so-called "inferior and cheaper" composition of the metal charge, a reduction in the occurrence of hot cracks and shrinkage cavities can be achieved. In addition, iron-niobium modification not only reduced the formation of casting defects in castings, but also slightly improved the impact strength of high-chromium cast iron. The work was written as part of an implementation PhD.
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Bibliography

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Authors and Affiliations

Jan Mędoń
1
ORCID: ORCID
Andrzej Szczęsny
1
ORCID: ORCID
Eugeniusz Ziółkowski
1
ORCID: ORCID
Edward Guzik
1
ORCID: ORCID
M. Czarny
2
Dariusz Kopyciński
1
ORCID: ORCID

  1. AGH University of Krakow, al. Adama Mickiewicza 30, 30-059 Kraków, Poland
  2. Odlewnia „Świdnica” Sp. z o.o., Świdnica ul. Kliczkowska 53, Poland
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Abstract

The microstructure of Al-Si alloy has coarse silicon and this structure is known dangerous for mechanical properties due to its crack effect. Sr addition is preferred to modify the coarse silica during solidification. Additionally, bifilms (oxide structure) are known as a more dangerous defect which is frequently seen in light alloys. It is aimed at that negative effect of bifilms on the properties of the alloys tried to be removed by the degassing process and to regulate the microstructure of the alloy. In this study, the effect of degassing and Sr modification on the mechanical properties of AlSi12Fe alloy was investigated, extensively. Four different parameters (as-received, as-received + degassing, Sr addition, Sr addition + degassing) were studied under the same conditions environmentally. The microstructural analyses and mechanical tests were done on cast parts. All data obtained from the experimental study were analyzed statistically by using statistical analysis software. It was concluded from the results that Sr addition is very dangerous for AlSi12Fe alloy. It can be suggested that to reach high mechanical properties and low casting defects, the degassing process must be applied to all castings whereas Sr addition should not be preferred.

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Authors and Affiliations

M. Uludağ
M. Gurtaran
D. Dispinar
ORCID: ORCID
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Abstract

The paper presents preliminary results of research on the use of certain smelting slags in the process of modification of casting alloys, leading to a change in the structure of these alloys and improvement of their mechanical and operational properties. The positive effect of ground copper slag with a fraction below 0.1 mm on the effect of modifying the hypoeutectic silumin AlSi7Mg towards changing the morphology of coarse-grained eutectic to fine-dispersive was demonstrated. The modifying effect also applies to the pre-eutectic α phase and results in the formation of additional crystallization sites (nucleation process), which was demonstrated by the thermal ATD solidification analysis, showing an increase in the temperature Tliq and TEmax. The positive and noticeable influence of the mixture of copper and steel slag on the surface modifying effect of fragmentation of the structure was demonstrated in casting nickel superalloy IN-713C. Based on the results of research conducted so far on the modifying effect of cobalt aluminate, a hypothetical model of the impact of reduced metallic components of the applied metallurgical slags on the nucleation process and shaping of the microstructure of nickel alloys was developed.
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Bibliography

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Authors and Affiliations

J. Sitko
1
ORCID: ORCID

  1. Silesian University of Technology, Department of Production Engineering, 26-28 Roosevelta Str., 41-800 Zabrze, Poland
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Abstract

This study describes the methodology for modelling a worm and worm wheel of a double enveloping worm gear with the use of a CAD system. An algorithm for generating a globoid helix is described. In addition, the methodology for modelling an hourglass worm thread with a straight axial tooth profile is presented. The shape of the hourglass worm tooth end with and without a trace modification is proposed. Moreover, a method for achieving a geometric modification of the tooth trace was developed. Next, the method for modelling the worm wheel teeth is described. A solid model of using a machining worm as a hob is applied. Owing to the limitations of a CAD system, which prevents the use of a direct machining simulation, an indirect modelling method is introduced. In the present study, different CAD techniques, both solid and surface, are applied. Knowledge of the correct modelling of the hourglass worm and worm wheel facilitates their generation and conducting various analyses, including a tooth contact analysis. CAD models are utilised to analyse the geometrical contact pattern in a CAD environment, to carry out FEM analysis, to manufacture real parts or to prototype models using the technique of rapid prototyping. They can be also used as master models for measurement, e.g. in optical technics.
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Authors and Affiliations

Piotr Połowniak
1
ORCID: ORCID
Mariusz Sobolak
1
ORCID: ORCID
Adam Marciniec
1
ORCID: ORCID

  1. Rzeszow University of Technology, The Faculty of Mechanical Engineering and Aeronautics, al. Powstańców Warszawy 12, 35-959 Rzeszow, Poland
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Abstract

The effect of laser processing on the structure, microstructure and hardness of high-speed steel produced by powder metallurgy was investigated. The samples were surfaces remelted with impulse CO2 laser radiation under different operation conditions. In the remelted layer, the presence of full remelting, partial remelting and heat affected zones was detected. As a result of concentrated laser beam treatment, microstructures characteristic of the rapid crystallization process were observed. The microstructure in the full remelting zone was characterized by a fine microdendritic structure with the average distance between the secondary axes of dendrites below 1 µm and the dissolution of primary carbides. Retained austenite was found in the remelted samples, the amounts of which depended on the treatment parameters and grew with an increase in the speed of the laser beam movement. There was no unequivocal effect of the distance of the irradiated surface from the focus of the beam focusing system on the content of retained austenite. Due to the presence of retained austenite in the remelted part, the hardness decreased by about 23% compared to the hardness of the material before the treatment. On the other hand, laser processing leads to strong refinement of the microstructure and eliminates the residual porosity of powder steels, which can increase the toughness and cutting performance of steel. The research also showed the possibility of shaping the geometry of the remelting zone by the appropriate selection of machining parameters

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Authors and Affiliations

J. Iwaszko

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