Ag and Cu powders were mechanically alloyed using high-energy planetary milling to evaluate the sinter-bonding characteristics of a die-attach paste containing particles of these two representative conductive metals mixed at atomic scale. This resulted in the formation of completely alloyed Ag-40Cu particles of 9.5 µm average size after 3 h. The alloyed particles exhibited antioxidation properties during heating to 225°C in air; the combination of high pressure and long bonding time at 225°C enhanced the shear strength of the chip bonded using the particles. Consequently, the chips sinter-bonded at 225°C and 10 MPa for 10 min exhibited a sufficient strength of 15.3 MPa. However, an increase in bonding temperature to 250°C was detrimental to the strength, due to excessive oxidation of the alloyed particles. The mechanically alloyed phase in the particle began to decompose into nanoscale Ag and Cu phases above a bonding temperature of 225°C during heating.

Mg60Zn35Ca5 amorphous powder alloys were synthesized by mechanical alloying (MA) technique. The results of the influence of high-energy ball-milling time on amorphization of the Mg60Zn35Ca5 elemental blend (intended for biomedical application) were presented in the study. The amorphization process was investigated by X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM). Initial elemental powders were mechanically alloyed in a Spex 8000 high-energy ball mill at different milling times (from 3 to 24 h). Observation of the powder morphology after various stages of milling leads to the conclusion that with the increase of the milling time the size of the powder particles as well as the degree of aggregation change. The partially amorphous powders were obtained in the Mg60Zn35Ca5 alloy after milling for 13-18h. The results indicate that this technique is a powerful process for preparing Mg60Zn35Ca5 alloys with amorphous and nanocrystalline structure.

The effects of different types of process control agents (PCA) on the microstructure evolution of Ni-based oxide dispersion-strengthened superalloy have been investigated. Alloy synthesis was performed on elemental powders having a nominal composition of Ni-15Cr-4.5Al-4W-2.5Ti-2Mo-2Ta-0.15Zr-1.1Y2O3 in wt % using high energy ball milling for 5 h. The prepared powders are consolidated by spark plasma sintering at 1000oC. Results indicated that the powder ball-milled with ethanol as PCA showed large particle size, low carbon content and homogeneous distribution of elemental powders compared with the powder by stearic acid. The sintered alloy prepared by ethanol as PCA exhibited a homogeneous microstructure with fine precipitates at the grain boundaries. The microstructural characteristics have been discussed on the basis of function of the PCA.

This paper presents a comparative study of the preparation and characterisation of Fe _38.5 Co _38.5 Nb ₇ P ₁₅Cu ₁ alloy produced by mechanical alloying (MA) and rapid quenching (RQ) method. In order to obtain the starting mixture (SS) in the present study, we opted for the replacement of elemental Nb and P powders with ferroalloy powders of niobium and phosphorus. Benzene was used as a control agent of the process (PCA) for wet MA. The samples obtained (powders and ribbons) were characterised by X-ray diffraction (XRD), differential scanning calorimetry (DSC), scanning electron microscopy (SEM), X-ray microanalysis (EDX), magnetic measurements M(H) and thermomagnetic measurements M(T). After 40 h of wet MA, the alloy was partially amorphous, and the ribbons obtained by RQ do not show an amorphous state. Also, the magnetic measurements show the influence of the method used on the magnetic properties.

Magnesium-based alloys are widely used in the construction, automotive, aviation and medical industries. There are many parameters that can be modified during their synthesis in order to obtain an alloy with the desired microstructure and advantageous properties. Modifications to the chemical composition and parameters of the synthesis process are of key importance. In this work, an Mg-based alloy with a rare-earth element addition was synthesized by means of mechanical alloying (MA). The aim of this work was to study the effect of milling times on the Mg-based alloy with a rare-earth addition on its structure and microhardness. A powder mixture of pure elements was milled in a SPEX 8000D high energy shaker ball mill under an argon atmosphere using a stainless steel container and balls. The sample was mechanically alloyed at the following milling times: 3, 5, 8 and 13 h, with 0.5 h interruptions. The microstructure and hardness of samples were investigated. The Mg-based powder alloy was examined by means of X-ray diffraction (XRD), scanning electron microscopy (SEM) and using a Vickers microhardness test. The results showed that microhardness of the sample milled for 13 h was higher than that of those with milling time of 3, 5 and 8 h.

Magnesium-based materials constitute promising alternatives for medical applications, due to their characteristics, such as good mechanical and biological properties. This opens many possibilities for biodegradable materials to be used as less-invasive options for treatment. Degradation is prompted by their chemical composition and microstructure. Both those aspects can be finely adjusted by means of proper manufacturing processes, such as mechanical alloying (MA). Furthermore, MA allows for alloying elements that would normally be really hard to mix due to their very different properties. Magnesium usually needs various alloying elements, which can further increase its characteristics. Alloying magnesium with rare earth elements is considered to greatly improve the aforementioned properties. Due to that fact, erbium was used as one of the alloying elements, alongside zinc and calcium, to obtain an Mg₆₄Zn₃₀Ca₄Er₁ alloy via mechanical alloying. The alloy was milled in the SPEX 8000 Dual Mixer/Mill high energy mill under an argon atmosphere for 8, 13, and 20 hours. It was assessed using X-ray diffraction, energy dispersive spectroscopy and granulometric analysis as well as by studying its hardness. The hardness values reached 232, 250, and 302 HV, respectively, which is closely related to their particle size. Average particle sizes were 15, 16, and 17 μm, respectively

Cu-Sn alloys have been known as bronze since ancient times and widely used as electrode materials, ornaments, tableware and musical instruments. Cu-22Sn alloy fabrication by hot forging process is a Korean traditional forged high-tin bronze. The tin content is 22 percent, which is more than twice that of bronze ware traditionally used in China and the West. Copper and tin have a carbon solubility of several ppm at room temperature, making Cu-Sn-C alloys difficult to manufacture by conventional casting methods. Research on the production of carbon-added copper alloys has used a manufacturing method that is different from the conventional casting method. In this study, Cu-22Sn-xC alloy was fabricated by mechanical alloying and spark plasma sintering. The carbon solubility was confirmed in Cu-Sn alloy through mechanical alloying. The lattice parameter increased from A0 to C2, and then decreased from C4. The microstructural characteristics of sintered alloys were determined using X-ray diffraction and microscopic analysis. As a result of comparing the hardness of Cu-22Sn alloys manufactured by conventional rolling, casting, and forging and Cu-22Sn-xC alloy by sintered powder metallugy, B0 sintered alloy was the highest at about 110.9 HRB.

The effect of replacing iron with transition metals (M = Mn, Cr, Co) on the microstructure of mechanically alloyed Al65Cu20Fe15 quasicrystalline powder was examined by X-ray diffraction and transmission electron microscopy methods. Powders of various compositions were milled in a high-energy planetary ball mill up to 30 hours at a rotation speed 350 rpm using WC milling media. The amount of the fourth additions was constant in all powders and Fe atoms were replaced with Mn, Cr or Co in a 1:1 ratio, while the content of the Al and Cu was selected in two ways: they remained the same as in the initial ternary Al65Cu20Fe15 alloy or changed to obtain e/a ratio = 1.75 (optimal for icosahedral quasicrystalline phase). Quasicrystalline phase formed in the quaternary Al65Cu20Fe7.5M7.5 powders, whereas in the second group of compositions only crystalline phases were identified.

A 20 gram batch weight of NiTi alloy, with a nominal equiatomic composition, was produced by mechanical alloying with milling times of 100, 120, and 140 hours. The differential scanning calorimetry was used to analyze the progress of the crystallization process. The X-ray diffraction examined the crystal structure of the alloy at individual crystallization stages. The observation of the powders microstructure and the chemical composition measurement were carried out using a scanning electron microscope equipped with an energy-dispersive detector. After the milling process, the alloy revealed an amorphous-nanocrystalline state. The course of the crystallization process was multi-stage and proceeded at a lower temperature than the pure amorphous state. The applied production parameters and the stage heat treatment allowed to obtain the alloy showing the reversible martensitic transformation with an enthalpy of almost 5 J/g.

Al-Ti-Si-W quaternary powders were mechanically synthesized by planetary ball milling; and further consolidated by spark plasma sintering. The nominal compositions of the quaternary alloys were designed to be Al60Ti30Si5W5 and Al45Ti40Si10W5 (wt.%). The microstructural evolution of intermetallic compounds in Al-Ti-Si-W alloys included titanium aluminide, titanium silicide, and ternary alloys (AlxTiy, TixSiy, and TixAly,Siz), whereas W was embedded in the Al-Ti matrix as a single phase. The phase composition and grain size distribution were investigated using electron backscatter diffraction analysis, in which refined and uniform microstructures (less than 0.3 μm) were attributed to severe plastic deformation and rapid densification of the pre-alloyed powders. The mechanical properties were correlated with the Al content in the quaternary alloys; a high hardness of 1014.6 ±73.5 kg/mm2 was observed.

In this work, we have designed a new high entropy alloy containing lightweight elements, e.g., Al, Fe, Mn, Ti, Cu, Si by high energy ball milling and spark plasma sintering. The composition of Si was kept at 0.75 at% in this study. The results showed that the produced AlCuFeMnTiSi0.75 high entropy alloy was BCC structured. The evolution of BCC1 and BCC2 phases was observed with increasing the milling time up to 60 h. The spark plasma sintering treatment of milled compacts from 650-950°C showed the phase separation of BCC into BCC1 and BCC2. The density and strength of these developed high entropy alloys (95-98%, and 1000 HV) improved with milling time and were maximum at 850°C sintering temperature. The current work demonstrated desirable possibilities of Al-Si based high entropy alloys for substitution of traditional cast components at intermediate temperature applications.