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Abstract

The work presents the results of the experimental research concerning the impact of a heat treatment (toughening) of aluminum bronze CuAl10Fe4Ni4 on its mechanical properties. The conditions of the experiments and selected results are described. A detailed description of the effects of individual heat treatment conditions namely low and high temperature aging is also presented in the work.

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Authors and Affiliations

S. Kluska-Nawarecka
Z. Górny
K. Saja
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Abstract

Simulation is used today in many contexts, such as simulating technology to tune or optimize performance, safety engineering, testing, training, education, and entertainment. In some industries, simulations are commonly used, but in heat treatment this is rather an exception. The paper compares the simulation of carburization and nitrocementation of 16MnCr5 steel with a practical application. The aim was to determine the applicability of chemical heat treatment simulation. We were looking for an answer to the question: to what extent can we rely on the technological design of heat treatment? The software designed the heat treatment technology. He drew the technological process of chemical-thermal treatment of 16MnCr5 steel. The thickness of the cementite layer was 1 mm and the nitrocementation 1.2 mm. Changes in mechanical properties were observed. Cementing, nitrocementing, hardness, microhardness, metallography, and spectral analysis were practically performed. This article describes the benefits of simulation, speed and accuracy of the process. The only difference was in determining the carbon potential. The simulation confirmed the practical use and its contribution in the technological process.
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Bibliography

[1] Atraszkiewicz, R., Januszewicz, B., Kaczmarek, Ł., Stachurski, W., Dybowski, K., Rzepkowski, A. (2012). High pressure gas quenching: Distortion analysis in gears after heat treatment. Materials Science & Engineering A. 558, 550-557.
[2] Mallener, H. (1990). Maß- Und Formänderungen beim Einsatzhärten. Journal of Heat Treatment and Materials. 45(1), 66-72. (in German)
[3] Jurči, P., Stolař, P. (2006). Distortion behavior of gear parts due to carburizing and quenching with different quenching media. BHM Berg - und Hüttenmännische Monatshefte. 151, 437–441. DOI: 10.1007/BF03165203
[4] Rajan, T.V., Sharma, C.P., Sharma, A. (2001). Heat treatment Principles and Techniques. New Delhi.
[5] Farokhzadeh, K., Edrisy A. (2017). Surface Hardening by Gas Nitriding. Materials Science and Materials Engineering. 2, 107-136. https://doi.org/10.1016/B978-0-12-803581-8.09163-3
[6] NITREX. (2021). Simulation software for carburizing, carbonitriding, nitriding, & nitrocarburizing processes. Retrieved September 2021 from https://www.nitrex.com/en/solutions/process-flow-controls/products/production-software/ht-tools-pro-simulator/
[7] EN 10084. 1.7131/1.7139. Cr-Mn-legierter Einsatzstahl. (2011)
[8] Parrish, G. (1999). Carbuzing: Microstructures and Properties. (pp. 55-57). ASM International.
[9] Somers, M., Christiansen, T. (2020). Nitriding of Steels. Encyclopedia of Materials: Metals and Alloys. 2, 173-189. https://doi.org/10.1016/B978-0-12-819726-4.00036-3
[10] Llewellyn, D.T. & Cook, W.T. (1977). Heat-treatment distortion in case-carburizing steels. Metals Technology. 4(1), 265-278. https://doi.org/10.1179/030716977803292385
[11] Bepari M.M.A. (2017). Carburizing: A method of case hardening of steel. Materials Science and Materials Engineering. 2, 71-106. https://doi.org/10.1016/B978-0-12-803581-8.09187-6
[12] Skočovský, P., Bokůvka, O., Konečná, R., Tillová, E. (2014). Materials science. Edis – vydavateľstvo Žilinskej university, 343. ISBN 978-80-554-0871-2. (in Slovak).

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Authors and Affiliations

E. Kantoríková
1
ORCID: ORCID
P. Fabian
1
M. Sýkorová
1

  1. Department of Technological Engineering, University of Žilina in Žilina, Univerzitná 8215/1, 010 26 Žilina, Slovakia
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Abstract

The aim of this paper was to determine the effect of heat treatment for the corrosion resistance of the ZnAl40Ti2Cu alloy under “acid rain” conditions. ZnAl40TiCu alloy after supersaturation and after supersaturation and aging was studied. Potentiodynamic studies, potentiostatic studies and studies on structure of the alloy top layer of samples after corrosion tests were carried out. These investigations indicated a significant influence of heat treatment on corrosion resistance of the ZnAl40Ti2Cu alloy. The highest increase in corrosion resistance comparing to the alloy in the as-cast condition may be obtained by supersaturation. A significant influence of the aging temperature and time on corrosion resistance was proved.
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Authors and Affiliations

R. Michalik
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Abstract

Secondary or multiple remelted alloys are common materials used in foundries. For secondary (recycled) Al-Si-Cu alloys, the major problem is the increased iron presence. Iron is the most common impurity and with presence of other elements in alloy creates the intermetallic compounds, which may negatively affect the structure. The paper deals with effect of multiple remelting on the microstructure of the AlS9iCu3 alloy with increased iron content to about 1.4 wt. %. The evaluation of the microstructure is focused on the morphology of iron-base intermetallic phases in caste state, after the heat treatment (T5) and after natural aging. The occurrence of the sludge phases was also observed. From the obtained results can be concluded that the multiple remelting leads to change of chemical composition, changes in the final microstructure and also increases sludge phases formation. The use of heat treatment T5 led to a positive change of microstructure, while the effect of natural aging is beneficial only to the 3rd remelting.

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Authors and Affiliations

M. Matejka
D. Bolibruchová
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Abstract

Improvement of Al-Si alloys properties in scope of classic method is connected with change of Si precipitations morphology through:

using modification of the alloy, maintaining suitable temperature of overheating and pouring process, as well as perfection of heat

treatment methods. Growing requirements of the market make it necessary to search after such procedures, which would quickly deliver

positive results with simultaneous consideration of economic aspects. Presented in the paper shortened heat treatment with soaking of the

alloy at temperature near temperature of solidus could be assumed as the method in the above mentioned understanding of the problem.

Such treatment consists in soaking of the alloy to temperature of solutioning, keeping in such temperature, and next, quick quenching in

water (20 0

C) followed by artificial ageing. Temperature ranges of solutioning and ageing treatments implemented in the adopted testing

plan were based on analysis of recorded curves from the ATD method. Obtained results relate to dependencies and spatial diagrams

describing effect of parameters of the solutioning and ageing treatments on HB hardness of the investigated alloy and change of its

microstructure. Performed shortened heat treatment results in precipitation hardening of the investigated 320.0 alloy, what according to

expectations produces increased hardness of the material.

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Authors and Affiliations

J. Pezda
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Abstract

Mechanical and technological properties of castings made from 3xx.x alloys depend mainly on properly performed process of melting and

casting, structure of a casting and mould, as well as possible heat treatment. Precipitation processes occurring during the heat treatment of

the silumins containing additives of Cu and/or Mg have effect on improvement of mechanical properties of the material, while choice of

parameters of solutioning and ageing treatments belongs to objectives of research work performed by a number of authors. Shortened heat

treatment, which is presented in the paper assures suitable mechanical properties (Rm), and simultaneously doesn’t cause any increase of

production costs of a given component due to long lasting operations of the solutioning and ageing. Results of the research concern effects

of the solutioning and ageing parameters on the Rm tensile strength presented in form of the second degree polynomial and illustrated in

spatial diagrams. Performed shortened heat treatment results in considerable increase of the Rm tensile strength of the 320.0 alloy as early

as after 1 hour of the solutioning and 2 hours of the ageing performed in suitable.

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Authors and Affiliations

J. Pezda
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Abstract

Neodymium-Iron-Boron (Nd-Fe-B) magnets are considered to have the highest energy density, and their applications include electric motors, generators, hard disc drives, and MRI. It is well known that a fiber structure with a high aspect ratio and the large specific surface area has the potential to overcome the limitations, such as inhomogeneous structures and the difficulty in alignment of easy axis, associated with such magnets obtained by conventional methods. In this work, a suitable heat-treatment procedure based on single-step and multistep treatments to synthesize sound electrospun Nd-Fe-B-O nanofibers of Φ572 nm was investigated. The single-step heat-treated (directly heat-treated at 800°C for 2 h in air) samples disintegrated along with the residual organic compounds, whereas the multistep heat-treated (sequential three-step heat-treated including three steps;: dehydration (250°C for 30 min in an inert atmosphere), debinding (650°C for 30 min in air), and calcination (800°C for 1 h in air)) fibers maintained sound fibrous morphology without any organic impurities. They could maintain such fibrous morphologies during the dehydration and debinding steps because of the relatively low internal pressures of water vapor and polymer, respectively. In addition, the NdFeO3 alloying phase was dominant in the multistep heat-treated fibers due to the removal of barriers to mass transfer in the interparticles.

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Authors and Affiliations

Eun Ju Jeon
Nu Si A. Eom
Jimin Lee
Bin Lee
Hye Mi Cho
Ji Sun On
Yong-Ho Choa
Bum Sung Kim
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Abstract

The influence of the hold time of the austempering heat treatment at 280°C on the microstructure and corrosion resistance in NaCl-based media of austempered ductile iron was investigated using X-ray diffraction, micro-hardness measurements, corrosion tests and surface observations. Martensite was only found in the sample which was heat treated for a short period (10 minutes). Corrosion tests revealed that this phase does not play any role in the anodic processes. Numerous small pits were observed in the α-phase which is the precursor sites in all samples (whatever the value of the hold time of the austempering heat treatment).

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Authors and Affiliations

H. Krawiec
V. Vignal
J. Lelito
A. Krystianiak
E. Tyrała
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Abstract

The effect of heat treatment on the corrosion resistance of Ti-6Al-4V alloy was investigated in the artificial saliva solution (MAS). It has been revealed that the thermal annealing treatment temperature favors the cathodic reactions and reduce the protective properties of passive film. The heat treatment causes the enrichment of β phase in vanadium. The lowest corrosion resistance in the artificial saliva revealed the Ti-6Al-4V alloy heated for 2 hours at 950°C. Heterogeneous distribution of vanadium within the β phase decreases the corrosion resistance of the Ti-6Al-4V.

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Authors and Affiliations

J. Ryba
M. Kawalec
E. Tyrała
H. Krawiec
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Abstract

The study presents methods to be used for improving the performance parameters of car engine pistons made of EN AC-AlSi12CuNiMg alloy according to the PN-EN 1706: 2011. Pistons of slow sucking and turbocharged engines were researched. A solution heat and ageing treatments were applied according to four variants. Temperatures of the solution heat treatment were: 550 ±5°C; 510°C ±5°C; and alternate: 276 ±5°C/510 ±5°C. The solution time ranged from 6 min to 4 h. Temperatures of the ageing heat treatment were 20°C and 250°C, while the ageing time ranged from 1,5 to 3h. Natural ageing was performed in 5 days. Measurements of hardness HRB and the piston diameters were performed. An improvement in the performance parameters of combustion engines was observed. Three solution heat treatment and ageing variants, allowed to obtain the pistons with hardness equal/higher than pistons of the turbocharged engines. The test results confirmed the possibility of providing a piston with properties exceeding the high load parameters specified by the manufacturer. Further studies will make it possible to improve the effects of the proposed solutions.
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Bibliography

[1] Stone, R. (2012). Introduction to Internal Combustion Engines. Fourth Edition, SAE and Macmillan.
[2] Heywood, J.B. (2018). Internal Combustion Engines Fundamentals, Second Edition, McGraw-Hill Education.
[3] Kirkpatrick, A.T. (2020). Internal Combustion Engines: Applied Thermosciences. Fourth Edition, John Wiley & Sons.
[4] Bosch, R. (2018). Automotive Handbook. 10th Edition: Robert Bosch GmbH
[5] Siemińska-Jankowska, B. & Pietrowski, S. (2003). The effects of temperature on strength of the new piston aluminum materials. Journal of KONES Internal Combustion Engines. 10(1-2), 237-250.
[6] Wajand, A., Wajand, J. (2005). Reciprocating internal combustion engines. Wydawnictwa Naukowo Techniczne PWN. (in Polish).
[7] Manasijevic, S., Pavlovic-Acimovic, Z., Raic, K., Radisa, R. & Kvrgi´c, V. (2013). Optimisation of cast pistons made of Al–Si piston alloy. International Journal of Cast Metals Research. 26(5), 255-261.
[8] Javidani, M. & Larouche, D. (2014). Application of cast Al–Si alloys in internal combustion engine components. International Materials Reviews. 59(3), 132-158.
[9] Pietrowski, S. (2001) Silumins. Łódź: Wydawnictwo Politechniki Łódzkiej. (in Polish).
[10] Poniewierski, Z. (1989). Crystallization, Structure and Mechanical Properties of Silumins. Warszawa: WNT. (in Polish).
[11] Kaufman, J.G., Rooy, E.L. (2004). Aluminum Alloy Castings: Properties, Processes and Applications. ASM International.
[12] Zolotorevsky, V.S., Belov, N.A., Glazoff, M.V. (2007). Casting Aluminium Alloys. Elsevier: Oxford, UK, pp. 327-376.
[13] Pezda, J. (2015). The effect of the T6 head treatment on change of mechanical properties of the AlSi12CuNiMg alloy modified with strontium. Archives of Metallurgy and Materials. 60(2), 627-632.
[14] Czekaj, E., Fajkiel, A. & Gazda, A. (2005). Short-lived ultrahigh temperature silicon spheroidization treatment of silumins. Archiwum Odlewnictwa. 5(17), 51-68. (in Polish).
[15] Dobrzański, L.A., Reimann, L. & Krawczyk, G. (2008). Influence of the ageing on mechanical properties of the aluminium alloy AlSi9Mg. Archives of Materials Science and Engineering. 31, 37-40.
[16] Pezda, J. (2010). Heat treatment of EN AC-AlSi13Cu2Fe silumin and its effect on change of hardness of the alloy. Archives of Foundry Engineering. 10(1), 131-134.
[17] Pezda, J. (2014). Effect of a selected heat treatment parameters on technological quality of a silumin-cast machinery components; Bielsko-Biała: ATH Scientific Publishing House: Bielsko-Biała, Poland.
[18] Pezda, J. & Jarco, A. (2016). Effect of T6 heat treatment parameters on technological quality of the AlSi7Mg alloy. Archives of Foundry Engineering. 16(4), 95-100.
[19] Czekaj, E., Kwak, Z., Garbacz-Klempka, A. (2017). Comparison of impact of immersed and micro-jet cooling during quenching on microstructure and mechanical properties of hypoeutectic silumin AlSi7Mg0.3. Metallurgy and Foundry Engineering. 43(3), 153-168.
[20] Pezda, J. & Jezierski, J. (2020). Non-standard T6 heat treatment of the casting of the combustion engine cylinder head. Materials. 13(18), 4114.
[21] Jarco, A. & Pezda, J. (2021). Effect of heat treatment process and optimization of its parameters on mechanical properties and microstructure of the AlSi11(Fe) alloy. Materials (Basel) 14(9), 2391.
[22] Nikitin, K.V., Chikova, O.A., Amosov, E.A. & Nikitin, V.I. (2016). Shortening the time of heat treatment of silumins of the Al – Si – Cu system by modifying their structure. Metal Science and Heat Treatment. 58(7), 400-404.
[23] Prudnikov, A., Prudnikov, V. (2019). The mode of hardening heat treatment for deformable piston hypereutectic silumins. International Scientific Journal Materials science. Non-equilibrium phase transformations. 5(3), 74-77.
[24] Kantoríková, E., Kuriš, M. & Pastirčák, R. (2021). Heat treatment of AlSi7Mg0.3 Aluminium alloys with increased zirconium and titanium content. Archives of Foundry Engineering. 21(2), 89-93.
[25] Kuriš, M., Bolibruchova, D. M., Matejka M. & Kantoríková, E. (2021). Effect of the precipitation hardening on the structure of AlSi7Mg0.3Cu0.5 alloy with addition of Zr and combination of Zr and Ti. Archives of Foundry Engineering. 21(1), 95-100.
[26] Rychter, T., Teodorczyk, A. (2006). Theory of piston engines. Wydawnictwa Komunikacji i Łączności. (in Polish).

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Authors and Affiliations

M. Trepczyńska-Łent
1
ORCID: ORCID
K. Műller
2

  1. Mechanical Engineering Faculty, Bydgoszcz University of Science and Technology, Al. prof. S. Kaliskiego 7, 85-796 Bydgoszcz, Poland
  2. Bergerat Monnoyeur Sp. z o.o. – Caterpillar, Poland
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Abstract

The study presented in this paper concerned the possibility to apply a heat treatment process to ductile cast-iron thin-walled castings in order to remove excessive quantities of pearlite and eutectic cementite precipitates and thus meet the customer’s requirements. After determining the rates of heating a casting up to and cooling down from 900°C feasible in the used production heat treatment furnace (vh = 300°C/h and vc = 200°C/h, respectively), dilatometric tests were carried out to evaluate temperatures Tgr, TAc1start, TAc1end, TAr1start, and TAr1end. The newly acquired knowledge was the base on which conditions for a single-step ferritizing heat treatment securing disintegration of pearlite were developed as well as those of a two-step ferritization process guaranteeing complete disintegration of cementite and arriving at the required ferrite and pearlite content. A purely ferritic matrix and hardness of 119 HB was secured by the treatment scheme: 920°C for 2 hours / vc = 60°C/h / 720°C for 4 hours. A matrix containing 20–45% of pearlite and hardness of 180–182 HB was obtained by applying: 920°C for 2 hours or 4 hours / vc = 200°C/h to 650°C / ambient air.

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Authors and Affiliations

Marek Mróz
ORCID: ORCID
A.W. Orłowicz
ORCID: ORCID
M. Tupaj
ORCID: ORCID
B. Kupiec
M. Kawiński
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Abstract

Heat treatment processes, due to qualitative requirements for the cast machinery components and restrictions on energy consumption resulting on the one hand from environmental concerns, and on the other hand from a requirements coming from minimization of manufacturing costs, are resulting in searching after a technologies enabling obtainment of satisfactory results, in form of improved mechanical properties mainly, while minimizing (limiting) parameters of successive operations of the heat treatment. Heat treatment of the T6 type presented in this paper consists in operations of heating of investigated alloys to suitably selected temperature (range of this temperature was evaluated on the base of the ATD method), holding at such temperature for a short time, and next rapid cooling in water (20 oC) followed by artificial ageing, could be such technology in term s of above mentioned understanding of this issue. Performed T6 heat treatment with limited parameters of solutioning operation resulted in visible increase in tensile strength Rm of AlSi7Mg, AlSi7Cu3Mg and AlSi9Cu3(Fe) alloys.

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Authors and Affiliations

J. Pezda
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Abstract

The results of microstructure examinations and UTS, YS, El, RA carried out on low-carbon cast steel containing 0.15% C. The tests were carried out on specimens cut out from samples cast on a large-size casting and from samples cast in separate foundry moulds. It has been shown that significant differences in grain size observed in the material of the separately cast samples and cast-on samples occur only in the as-cast. In the as-cast state, in materials from different tests, both pearlite percent content in the structure and mean true interlamellar spacing remain unchanged. On the other hand, these parameters undergo significant changes in the materials after heat treatment. The mechanical properties (after normalization) of the cast-on sample of the tested cast steel were slightly inferior to the values obtained for the sample cast in a separate foundry mould. The microscopic examinations of the fracture micro-relief carried out by SEM showed the presence of numerous, small non-metallic inclusions, composed mainly of oxide-sulphides containing Mn, S, Al, Ca and O, occurring individually and in clusters.
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Bibliography

[1] Kniaginin, G. (1977). Metallurgy and casting of steel. Katowice: Śląsk. (in Polish).
[2] Standard PN-ISO 3755-1994. Cast carbon steels for general engineering purposes.
[3] Głownia, J. (2017). Metallurgy and technology of steel castings. Sharjah: Bentham Books. ISBN: 978-1-68108-571-5.
[4] Kasińska, J. (2017). Effects of rare earth metal addition on wear resistance of chromium-molybdenum cast steel. Archives of Foundry Engineering. 17(3), 63-68. ISSN: 1897-3310.
[5] Lis, T. (2009). High purity steel metallurgy. Gliwice: Wyd. Politechniki Śląskiej. (in Polish).
[6] Torkamani, H., Raygan, S., Mateo, C. G., Rassizadehghani, J. & Palizdar, Y. et al. (2018). Contributions of rare earth element (La, Ce) addition to the impact toughness of low carbon cast niobium microalloyed steels. Metals and Materials International. 24(4), 773-788. DOI: 10.1007/ s12540-018-.0084-9.
[7] Bartocha, D., Suchoń, J., Baron, Cz. & Szajnar, J. (2015). Influence of low alloy cast steel modification on primary structure refinement type and shape of nonmetallic inclusions. Archives of Metallurgy and Materials. 60(1). 77-83. DOI: 10.1515/2015-0013.
[8] Żak, A., Zdonek, B., Adamczyk, M., Szypuła, I., Kutera, W. & Kostrzewa, K. (2015) Technology for manufacturing large – size steel castings for applications under extreme operating conditions. Prace IMŻ. 2: 21-28.
[9] Najafi, H., Rassizadehghani, J. & Halvaaee, A. (2007) Mechanical properties of as-cast microalloyed steels containing V, Nb and Ti. Materials Science and Technology. 23, 699-705. https ://doi.org/10.1179/17432 8407X17975 5.
[10] Miernik, K., Bogucki, R. & Pytel, S. (2010) Effect of quenching techniques on the mechanical properties of low carbon structural steel. Archives Foundry Engineering. 10 (SI 3), 91-96.
[11] Brooks, Ch. R. (1999). Principles of the heat treatment of plain carbon and low alloy steels. Materials Park: ASM International.
[12] Bolouri, A., Tae-Won, Kim & Chung, Gil Kang. (2013). Processing of low-carbon cast steels for offshore structural applications. Materials and Manufacturing Processes. 28: 1260-1267. DOI: 10.1080/10426914.2013.792424.
[13] Standard PN-EN ISO 3755-1994. 6892-1:2009. Metallic materials. Tensile testing. Part 1: Method of test at room temperature.
[14] Ryś, J. (1983). Quantitative metallography. AGH. (in Polish).
[15] Vander Voort, G. F. (1984). Measurement of the interlamellar spacing of pearlite. Metallography. 17: 1-17. https://doi.org/10.1016/0026-0800(84)90002-8.
[16] Wyrzykowski, J., W., Pleszakow, E., Sieniawski, J. (1999). M etal deformation and fracture. Warszawa: WNT. ISBN 83-204-2341-4. (in Polish).
[17] Maciejny, A. (1973). The fragility of metals. Katowice: Śląsk. (in Polish).
[18] Pacyna, J. (1986). Effects of nonmetallic inclusions on fracture toughness of tool steels. Steel Research. 57(11), 586-592. https://doi.org/10.1002/srin.198600830.

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Authors and Affiliations

B.E. Kalandyk
1
Renata E. Zapała
ORCID: ORCID

  1. AGH University of Science and Technology, Department of Cast Alloys and Composites Engineering, Faculty of Foundry Engineering, ul. Reymonta 23, 30-059 Krakow, Poland
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Abstract

In the present time, advanced high strength steel (AHSS) has secured a dominant place in the automobile sector due to its high strength and good toughness along with the reduced weight of car body which results in increased fuel efficiency, controlled emission of greenhouse gases and increased passengers’ safety. In the present study, four new advanced high strength steels (AHSS) have been developed using three different processing routes, i.e., thermomechanical controlled processing (TMCP), quenching treatment (QT), and quenching & tempering (Q&T) processes, respectively. The current steels have achieved a better combination of the high level of strength with reasonable ductility in case of TMCP as compared to the other processing conditions. The achievable ultrahigh strength is primarily attributed to mixed microstructure comprising lower bainite and lath martensite as well as grain refinement and precipitation hardening.

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Authors and Affiliations

G. Mandal
S.K. Ghosh
S. Chatterjee
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Abstract

In this study, the effects of heat-treatment conditions of Fe powder compacts on densification, microstructure, strength and magnetic properties were investigated. The prepared Fe powder was compressed in a mold of diameter 20 mm at a pressure of 800 MPa for 30 sec. This Fe powder compact was heat-treated under different atmospheres (air and 90% Ar + 10% H2 and heat-treatment temperatures (300 and 700℃). The Fe powder compacts heat-treated in an Ar+H2 mixed gas atmosphere showed a denser microstructure and higher density than the Fe powder compacts heat-treated in an air atmosphere. Oxygen content in the heat-treatment conditions played a significant role in the improvement of the densification and magnetic properties.
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Authors and Affiliations

Hyo-Sang Yoo
1
ORCID: ORCID
Yong-Ho Kim
1
ORCID: ORCID
Cheol-Woo Kim
1
ORCID: ORCID
Hyeon-Taek Son
1
ORCID: ORCID

  1. Korea Institute of Industrial Technology, Automotive Materials & Components R&D Group, 1110-9 Oryong-dong, Buk-gu, Gwangju 61012, Republic of Korea
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Abstract

This paper analyses the heat treatment of the hot-dip zinc coating deposited on both cast iron and steel. The aim of research is to increase coating hardness and wear resistance without decreasing its anticorrosion properties. Hot-dip zinc coating was deposited in industrial conditions (acc. PN-EN ISO 10684) on disc shape samples and bolts M12x60. The achieved results were assessed on the basis of microscopic observation (with the use of an optical and scanning microscope), EDS (point and linear) analysis and micro-hardness measurements. It was discovered that the heat treatment of zinc coating results in an increase in hardness which is caused by the corresponding changes in microstructure.

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Authors and Affiliations

D. Jędrzejczyk
E. Szatkowska
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Abstract

Effects of solution treatment on room temperature mechanical properties were studied in cast AZ91 (Mg-9%Al-1%Zn-0.2%Mn) and AZ91-0.5%Ca alloys. In as-cast state, the Ca addition contributed to the suppression of discontinuous β phase precipitation and the formation of Al2Ca phase. After solution treatment, the AZ91 alloy had only a small amount of Al8Mn5 particles, while β and Al2Ca phases were still present in the Ca-containing alloy. In as-cast state, the AZ91-0.5%Ca alloy showed better yield strength and hardness than the AZ91 alloy. The solution treatment increased the elongation in both alloys, which eventually led to the increase in ultimate tensile strength. The solution treatment resulted in a marked decrease in yield strength and hardness in the AZ91 alloy, whereas the decrements in those values were relatively negligible in the Ca-containing alloy due to the residual phases and solution hardening effect of Ca.

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Authors and Affiliations

Joong-Hwan Jun
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Abstract

In earlier works were described trends in the production of tools for die casting (hot work). Almost the entire set of issues dealt with may seem insignificant when incompletely assembled acceptance of the material and the associated risks of processing a material with an inappropriate structure, leading to a very early defect of the die. Therefore, further work will focus particularly on identifying the causes of thermal cracks and preventing a suitable choice of acceptance criteria conditions and heat treatment.

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Authors and Affiliations

A. Herman
P. Zikmund
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Abstract

Very well-known advantages of aluminum alloys, such as low mass, good mechanical properties, corrosion resistance, machining-ability,

high recycling potential and low cost are considered as a driving force for their development, i.e. implementation in new applications as

early as in stage of structural design, as well as in development of new technological solutions. Mechanical and technological properties of

the castings made from the 3xx.x group of alloys depend mainly on correctly performed processes of melting and casting, design of a

mould and cast element, and a possible heat treatment.

The subject-matter of this paper is elaboration of a diagrams and dependencies between parameters of dispersion hardening (temperatures

and times of solutioning and ageing treatments) and mechanical properties obtained after heat treatment of the 356.0 (EN AC AlSi7Mg)

alloy, enabling full control of dispersion hardening process to programming and obtaining a certain technological quality of the alloy in

terms of its mechanical properties after performed heat treatments. Obtained results of the investigations have enabled obtainment of a

dependencies depicting effect of parameters of the solutioning and ageing treatments on the mechanical properties (Rm, A5 and KC impact

strength) of the investigated alloy. Spatial diagrams elaborated on the basis of these dependencies enable us to determine tendencies of

changes of the mechanical properties of the 356.0 alloy in complete analyzed range of temperature and duration of the solutioning and

ageing operations.

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Authors and Affiliations

J. Pezda
A. Jarco
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Abstract

Automation of machining operations, being result of mass volume production of components, imposes more restrictive requirements

concerning mechanical properties of starting materials, inclusive of machinability mainly. In stage of preparation of material, the

machinability is influenced by such factors as chemical composition, structure, mechanical properties, plastic working and heat treatment,

as well as a factors present during machining operations, as machining type, cutting parameters, material and geometry of cutting tools,

stiffness of the system: workpiece – machine tool – fixture and cutting tool.

In the paper are presented investigations concerning machinability of the EN AC-AlSi9Cu3(Fe) silumin put to refining, modification and

heat treatment. As the parameter to describe starting condition of the alloy was used its tensile strength Rm. Measurement of the machining

properties of the investigated alloy was performed using a reboring method with measurement of cutting force, cutting torque and cutting

power. It has been determined an effect of the starting condition of the alloy on its machining properties in terms of the cutting power,

being indication of machinability of the investigated alloy. The best machining properties (minimal cutting power - Pc=48,3W) were

obtained for the refined alloy, without heat treatment, for which the tensile strength Rm=250 MPa. The worst machinability (maximal

cutting power Pc=89,0W) was obtained for the alloy after refining, solutioning at temperature 510 o

C for 1,5 hour and aged for 5 hours at

temperature 175 o

C. A further investigations should be connected with selection of optimal parameters of solutioning and ageing

treatments, and with their effect on the starting condition of the alloy in terms of improvement of both mechanical properties of the alloy

and its machining properties, taking into consideration obtained surface roughness.

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Authors and Affiliations

P. Wieroński
J. Pezda
Ł. Ponikwia
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Abstract

AZ91 alloy was cast in a steel mould pre-exposed to three different temperatures: -196 ºC, 20 ºC and 650 ºC. The aim of the study was to determine the difference in the microstructure and mechanical properties between the castings formed in a cold mould and those solidifying under near-equilibrium conditions in a mould pre-heated to 650 ºC. Solidification at a low temperature led to dispersion of the structure elements as well as supersaturation of the solid solution of aluminium in magnesium. The heat treatment results indicate that the alloy solidified in the mould pre-exposed to 20 ºC can be successfully aged (heat treated to the T5 temper). It was found that the effect of the ageing process (T5 temper) was greater than the effect of the microstructure fragmentation, which was due to rapid solidification. The ageing results were assessed by comparing the microstructure and mechanical properties of AZ91 brought to the T5 condition with those obtained for the material in the T6 condition.
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Authors and Affiliations

A. Dziadoń
T. Bucki
P. Porzucek
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Abstract

Mg-0.5Si-xSn (x=0.95, 2.9, 5.02wt.%) alloys were cast and extruded at 593K (320 ºC) with an extrusion ratio of 25. The microstructure and mechanical properties of as-cast and extruded test alloys were investigated by OM, SEM, XRD and tensile tests. The experimental results indicate that the microstructure of the Mg-0.5Si-xSn alloys consists of primary α-Mg dendrites and an interdendritic eutectic containing α-Mg, Mg2Si and Mg2Sn. There is no coarse primary Mg2Si phase in the test alloys due to low Si content. With the increase in the Sn content, the Mg2Si phase was refined. The shape of Mg2Si phase was changed from branch to short bar, and the size of them were reduced. The ultimate tensile strength and yield strength of Mg-0.52Si-2.9Sn alloy at the temperature of 473K (200 ºC) reach 133MPa and 112MPa respectively. Refined eutectic Mg2Si phase and dispersed Mg2Sn phase with good elevated temperature stability are beneficial to improve the elevated temperature performance of the alloys. However, with the excess addition of Sn, large block-like Mg2Sn appears around the grain boundary leading to lower mechanical properties.

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Authors and Affiliations

F. Kahrıman
M. Zeren
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Abstract

One type of spheroidal cast iron, with additions of 0.51% Cu and 0.72% Ni, was subjected to precipitation hardening. Assuming that the

greatest increase in hardness after the shortest time of ageing is facilitated by chemical homogenisation and fragmentation of cast iron

grain matrix, precipitation hardening after pre-normalisation was executed. Hardness (HB), microhardness (HV), qualitative and

quantitative metalographic (LM, SEM) and X-ray structural (XRD) tests were performed. The acquired result of 13.2% increase in

hardness after ca. 5-hour ageing of pre-normalised cast iron confirmed the assumption.

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Authors and Affiliations

T. Szykowny
M. Trepczyńska-Łent
T. Giętka
Ł. Romanowski
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Abstract

The paper attempts to analyze distortions of cast iron and cast steel rings, after heat treatment cycles. The factors influencing distortion are: chemical composition of material, sample geometry, manufacturing process, hardenability, temperature and heat treatment method. Standard distortion tests are performed on C-ring samples. We selected a ring-model, which approximate the actual part, so that findings apply to gear rings. Because distortion depends on so many variables, this study followed strictly defined procedures. The research was started by specifying the appropriate geometry of the samples. Then, the heat treatment was conducted and samples were measured again. The obtained results allow to determine the value of the resulting distortion and their admissibility. The research will be used to evaluate the possibility of using the material to produce parts of equipment operated under extreme load conditions.

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Authors and Affiliations

P. Nawrocki
K. Łukasik
J. Misiak
D. Myszka

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