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Abstract

This paper reports the results of research involving observations of flow patterns during air-oil-water three-phase flow through a vertical pipe with an internal diameter of 0.03 m and a length of 3 m. The conductometric method based on the measurement of electrical conductivity of the gas-liquid-liquid system was used to evaluate the flow patterns. In the studies, a set of eight probes spaced concentrically in two tube sections (four probes per each) with a spacing of 0.015 m were used. The paper presents a theoretical description of the test method and the analysis of the measurement results for air-oil-water multiphase flow system. Results of this study indicate that the developed method of characterizing the voltage of the gas-liquid-liquid system can be an important tool supporting other methods to identify flow patterns, including visual observation.

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Authors and Affiliations

Małgorzata Płaczek
Marcin Pietrzak
Stanisław Witczak
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Abstract

The use of cold forging is a widely used solution in many industries. One application is the manufacture of bolts and fasteners. The largest amounts of bolts are used in the automotive and machine industry. Those customers demand high standards of quality and reliability from producers based on ISO 9001 and IATF 16949. Also, the construction, agriculture and furniture industries are raising their expectations for deliveries from year to year.
Automotive companies issue their standards specifying specific requirements for products. One of these standards is the aviation standard SAE USCAR 8-4; 2019, which speaks of a compatible arrangement of fibers in the bolt head and in the area of transition into the mandrel.
The article presents the cold forging process of flange bolts. Obtaining a compatible, acceptable and incompatible grain flow pattern based of the above mantioned standard was presented. Then the results of FEM simulation were correlated with the performed experiment.
The effect of incompatible grain flow system was discussed and presented as the crack initiating factor due to delta ferrite, hydrogen embrittlement, tempering embrittlement. The reliability of the connections was confirmed in the assembly test for yield stress on a Schatz machine. The advantages of this method and the difference compared to the tensile test were presented.
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Bibliography

[1] IA TF 16949: 2016 – Automotive Quality Management System Standard.
[2] ISO 9001: 2015 – Systemy zarządzania jakością – Wymagania.
[3] A. Komornicka, M. Sąsiadek, T. Nahirny, Wyzwania przemysłu motoryzacyjnego w świetle wprowadzania standardów IATF 16949:2016, [in:] R. Knosali, Innowacje w Zarządzaniu i Inżynierii Produkcji, Oficyna Wydawnicza Polskiego Towarzystwa Zarządzania Produkcją.
[4] S. Ziółkiewicz, S. Stachowiak, D. Kaczmarczyk, A. Karpiuk, Obróbka Plastyczna Metali 17 (1), 7-13 (2006).
[5] A. Żmudzki, P. Skubisz, J. Sińczak, M. Pietrzyk, Obróbka Plastyczna Metali 17 (3), 9-19 (2006).
[6] N . Biba, S. Stebounov, A. Lishiny, J. Mater. Process. Tech. 113, 34-39 (2001).
[7] M Saad, S. Akhtar, M. Srivastava, J. Chaurasia, Materials Today: Proceedings 5, 19576-19585 (2018).
[8] A . Dubois, L. Lazzarotto, L. Dubar., J. Oudin, Wear 249, 951-961 (2002).
[9] Y . Nugraha, Theory of WireDrawing, Tirtayasa University (2007).
[10] S.Y. Hsia, Y.T. Chou, J.C. Chao, Advances in Mechanical Engineering 8 (3), 1-10 (2016).
[11] R . Bussoloti, L. Albano, L. de Canale, G.E. Totten, Delta Ferrite: Cracking of Steel Fasteners, [in:] R. Colás, G.E. Totten, Encyclopedia of Iron, Steel, and Their Alloys, Five-Volume Set, CRC Press (2006).
[12] D .H. Herring, Indust Heat 73 (16), 9 (2006).
[13] S.V. Brahimi, S. Yue, K.R. Sriraman, Philos. Trans. A Math. Phys. Eng. Sci. 375 (2098), (2017).
[14] SAE USCAR 8-4;2019 „Grain Flow Pattern for Bolts, Screws and Studs”.
[15] PN -EN 26157-3. Części złączne – Nieciągłości powierzchni – Śruby, wkręty i śruby dwustronne specjalnego stosowania.
[16] ISO 898-1:2013-06 Własności mechaniczne części złącznych wykonanych ze stali węglowej oraz stopowej – Część 1: Śruby i śruby dwustronne o określonych klasach własności – Gwint zwykły i drobnozwojny.
[17] ISO 16047:2007 Części złączne – Badanie zależności moment obrotowy/siła zacisku.
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Authors and Affiliations

T. Dubiel
1
ORCID: ORCID
T. Balawender
2
ORCID: ORCID
M. Osetek
1
ORCID: ORCID

  1. Koelner Rawlplug IP Sp. z o. o. Oddział w Łańcucie / Rzeszów University of Technology, Poland
  2. Rzeszów University of Technology, 12 Powstańców Warszawy Av., 35-959 Rzeszów, Poland
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Abstract

This research explored different types of two-phase flow patterns that influenced heat transfer rate by assessing rectangular two-phase closed thermosyphon (RTPCT) made from glass with the sides of equal length of 25.2 mm, aspect ratio 5 and 20, evaporation temperature of 50, 70, and 90 °C, working substance addition rate of 50% by volume of evaporator, and water inlet temperature at condensation of 20 °C. Upon testing with aspect ratios 5, three flow patterns emerged which were: bubble flow, slug flow and churn flow respectively. As per the aspect ratio 20, four flow patterns were discovered which were: bubble flow, slug flow, churn flow and annular flow, respectively. Aspect ratio 5 pertains characteristic which resulted in a shorter evaporation rate of the RTPCT than that of the aspect ratio 20, thus, a shorter flow distance from the evaporator section to heat releaser was observed. Therefore, flow patterns at aspect ratio 5 exhibited a faster flow velocity than that of the aspect ratio 20. Furthermore, changes of flow pattern to the one that is important for heat transfer rate can be easily achieved. Churn flow was the most important type of the flow for heat transfer, followed by slug flow. Moreover, with aspect ratio 20, annular flow was the most important flow for the heat transfer, followed by churn flow, respectively. Throughout the test, average heat flux as obtained from the aspect ratio 5 were 1.51 and 0.74 kW/m2 which were higher than those of the aspect ratio 20. The highest heat flux at the operating temperature of the evaporator section was 90 °C, which was equivalent to 2.60 and 1.52 kW/m2, respectively.

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Authors and Affiliations

Teerapat Chompookham
Surachet Sichamnan
Nipon Bhuwakietkumjohn
Thanya Parametthanuwat

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