Industrial steelmaking (EAF) flue dust was characterized in terms of chemical and phase compositions, leaching behaviour in 20% sulphuric acid solution as well as leaching thermal effect. Waste product contained about 43% Zn, 27% Fe, 19% O, about 3% Pb and Mn and lesser amounts of other elements (Ca, Si, Mo, etc.). It consisted mainly of oxide-type compounds of iron and zinc. Dissolution of metals (Zn, Fe, Mn) from the dust was determined in a dependence of solid to liquid ratio (50-200 g/L), temperature (20-80oC) and leaching time (up to 120 min). The best result of 60% zinc recovery was obtained for 50 g dust/L and a temperature of 80oC. Leaching of the material was an exothermic process with a reaction heat of about –318 kJ/kg. Precipitation purification of the solution was realized using various ratios of H2O2 to NH3aq. A product of this stage was hydrated iron(III) oxide. Final solution was used for zinc electrowinning. Despite that pure zinc was obtained the highest cathodic current efficiency was only 40%.

In zinc electrowinning, small amounts of manganese ions additives are needed in the electrolyte to reduce the corrosion of anodes and minimize the contamination of cathodic zinc by dissolved lead. However, excess manganese oxide could cover the dimensionally stable anodes (DSA) surface and decrease their service life. Additives of phosphoric acid are put in the electrolyte to complex the manganic Mn3+ ion and hence reduce its disproportionation to MnO2. In the investigation, phosphoric acid was added to sulfuric acid or zinc electrolytes, and conventional and recent electrochemical measurements were carried out to examine electrochemical behaviour of DSA (Ti/IrO2-Ta2O5) anode during zinc electrolysis at 48 mA/cm2 and 39°C. It was observed that the anodic potentials of DSA anodes were lower by 27 mV after 5 h polarization in the zinc electrolyte containing 35 g/L phosphoric acid at 39°C. Electrochemical impedance measurements show that the addition of 35 ml/L H3PO4 to the zinc electrolyte can increase impedance resistances of the DSA mesh anodes. Cyclic voltammogram studies (CV) at a scan rate of 5 mV/s without agitation show that the oxidation peak in the solution with 35 ml/L phosphoric acid addition is highest, followed by that with 17 ml/L phosphoric acid addition and that without addition of phosphoric acid.