The paper proposes a new electropulse apparatus for processing natural raw materials. The temperature of the crushing-and-reducing assembly of an electropulse plant is found. The results of ore crushing are presented and optimal engineering factors are offered. The elemental analysis of the test material is obtained. It is reported that the electropulse processing at the reduction stage made for significant increase in the content of non-ferrous and rare metals.
This study explores the influence of alkali activators on the initiation of polymerization reaction of alumino-silicate minerals present in class-F fly ash material. Different types of fly ash aggregates were produced with silicate rich binders (bentonite and metakaolin) and the effect of alkali activators on the strength gain properties were analyzed. A comprehensive examination on its physical and mechanical properties of the various artificial fly ash aggregates has been carried out systematically. A pelletizer machine was fabricated in this study to produce aggregate pellets from fly ash. The efficiency and strength of pellets was improved by mixing fly ash with different binder materials such as ground granulated blast furnace slag (GGBS), metakaolin and bentonite. Further, the activation of fly ash binders was done using sodium hydroxide for improving its binding properties. Concrete mixes were designed and prepared with the different fly ash based aggregates containing different ingredients. Hardened concrete specimens after sufficient curing was tested for assessing the mechanical properties of different types concrete mixes. Test results indicated that fly ash -GGBS aggregates (30S2‒100) with alkali activator at 10M exhibited highest crushing strength containing of 22.81 MPa. Similarly, the concrete mix with 20% fly ash-GGBS based aggregate reported a highest compressive strength of 31.98 MPa. The fly ash based aggregates containing different binders was found to possess adequate engineering properties which can be suggested for moderate construction works.
The study presents an attempt at increasing the effectiveness of the crushing process through the application of a new original crumbling system. In the process of crushing materials, friction is present in many crushers as extremely significant or even dominating factor. The proposed construction solution is characterized by the occurrence – always on one of the working surfaces – of the static friction factor, and thus a friction that is greater than the kinetic friction.
In this study, the compressive deformation of crushed sandstone was tested using a crushed rock deformation-seepage test system, and the effects of various factors, including crushed rock grade, grade combination, water saturation status, and stress loading method (i.e., continuous loading or cyclic loading and unloading), on the compressive deformation of crushed sandstone was analyzed from four perspectives including stress-strain, bulking coefficient, deformation mechanism and energy dissipation. The results indicate that the stress-strain relations of crushed sandstone are closely associated with all factors considered, and are well represented by exponential functions. The strain observed for a given applied stress increased with increasing crushed rock grade throughout the loading period. Crushed sandstone grades were combined according to a grading index (n), where the proportion of large-grade rocks in the sample increased with increasing n. The bearing capacity of a water-saturated crushed sandstone sample with n = 0.2 was less than that of an equivalent dry sample for a given applied stress. The stress-strain curve of a water-saturated crushed sandstone sample with n = 0.2 under cyclic loading and unloading was similar to that obtained under continuous loading. Observation and discovery, the deformation mechanism of crushed sandstone was mainly divided into four stages, including crushing, rupture, corner detachment and corner wear. And 20% of the work done by testing machine is used for friction between the crushed sandstone with the inner wall of the test chamber, and 80% is used for the closing of the void between the crushed sandstone, friction sliding, crushing damage.
In the last 20 years, a new meshless computational method has been developed that is called peridynamics. The method is based on the parallelized code. The subject of the study is the deformation of open-cell copper foams under dynamic compression. The computational model of virtual cellular material is considered. The skeleton structure of such a virtual cellular material can be rescaled according to requirements. The material of the skeleton is assumed as the oxygen free high conductivity (OFHC) copper. The OFHC copper powder can be applied in additive manufacturing to produce the open-cell multifunctional structures, e.g., crush resistant heat exchangers, heat capacitors, etc. In considered peridynamic computations the foam skeleton is described with the use of an elastic-plastic model with isotropic hardening. The dynamic process of compression and crushing with different impact velocities is simulated.