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Abstract

The lubrication of angular contact ball bearings under high-speed motion conditions is particularly important to the working performance of rolling bearings. Combining the contact characteristics of fluid domain and solid domain, a lubrication calculation model for angular contact ball bearings is established based on the RNG k-ε method. The pressure and velocity characteristics of the bearing basin under the conditions of rotational speed, number of balls and lubricant parameters are analyzed, and the lubrication conditions and dynamics of the angular contact ball bearings under different working conditions are obtained. The results show that the lubricant film pressure will rise with increasing speed and viscosity of the lubricant. The number of balls affects the pressure and velocity distribution of the flow field inside the bearing but has a small effect on the values of the characteristic parameters of the bearing flow field. The established CFD model provides a new approach to study the effect of fluid flow on bearing performance in angular contact ball bearings.
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Bibliography

[1] B. Yan, L. Dong, K. Yan, F. Chen, Y. Zhu, and D. Wang. Effects of oil-air lubrication methods on the internal fluid flow and heat dissipation of high-speed ball bearings. Mechanical Systems and Signal Processing, 151:107409, 2021. doi: 10.1016/j.ymssp.2020.107409.
[2] H. Bao, X. Hou, X. Tang, and F. Lu. Analysis of temperature field and convection heat transfer of oil-air two-phase flow for ball bearing with under-race lubrication. Industrial Lubrication and Tribology, 73(5):817–821, 2021. doi: 10.1108/ilt-03-2021-0067/v2/decision1.
[3] T.A. Harris. Rolling Bearing Analysis. Taylor & Francis Inc. 1986.
[4] T.A. Harris and M.N. Kotzalas. Advanced Concepts of Bearing Technology. Taylor & Francis Inc. 2006.
[5] F.J. Ebert. Fundamentals of design and technology of rolling element bearings. Chinese Journal of Aeronautics, 23(1):123-136, 2010. doi: 10.1016/s1000-9361(09)60196-5.
[6] T.A. Harris. An analytical method to predict skidding in high speed roller bearings. A S L E Transactions, 9(3):229–241, 1966. doi: 10.1080/05698196608972139.
[7] A. Wang, S. An, and T. Nie. Analysis of main bearings lubrication characteristics for diesel engine. In: IOP Conference Series: Materials Science and Engineering, 493(1):012135, 2019. doi: 10.1088/1757-899X/493/1/012135.
[8] W. Zhou, Y. Wang, G. Wu, B. Gao, and W. Zhang. Research on the lubricated characteristics of journal bearing based on finite element method and mixed method. Ain Shams Engineering Journal, 13(4):101638, 2022. doi: 10.1016/j.asej.2021.11.007.
[9] J. Chmelař, K. Petr, P. Mikeš, and V. Dynybyl. Cylindrical roller bearing lubrication regimes analysis at low speed and pure radial load. Acta Polytechnica, 59(3):272–282, 2019. doi: 10.14311/AP.2019.59.0272.
[10] C. Wang, M. Wang, and L. Zhu. Analysis of grooves used for bearing lubrication efficiency enhancement under multiple parameter coupling. Lubricants, 10(3):39, 2022. doi: 10.3390/lubricants10030039.
[11] Z. Xie and W. Zhu. An investigation on the lubrication characteristics of floating ring bearing with consideration of multi-coupling factors. Mechanical Systems and Signal Processing, 162:108086, 2022. doi: 10.1016/j.ymssp.2021.108086.
[12] M. Almeida, F. Bastos, and S. Vecchio. Fluid–structure interaction analysis in ball bearings subjected to hydrodynamic and mixed lubrication. Applied Sciences, 13(9):5660, 2023. doi: 10.3390/app13095660.
[13] J. Sun, J. Yang, J. Yao, J. Tian, Z. Xia, H. Yan, and Z. Bao. The effect of lubricant viscosity on the performance of full ceramic ball bearings. Materials Research Express, 9(1):015201, 2022. doi: 10.1088/2053-1591/ac4881.
[14] D.Y. Dhande and D.W. Pande. A two-way {FSI} analysis of multiphase flow in hydrodynamic journal bearing with cavitation. Journal of the Brazilian Society of Mechanical Sciences and Engineering, 39:3399–3412, 2017. doi: 10.1007/s40430-017-0750-8.
[15] H. Liu, Y. Li, and G. Liu. Numerical investigation of oil spray lubrication for transonic bearings. Journal of the Brazilian Society of Mechanical Sciences and Engineering, 40:401, 2018. doi: 10.1007/s40430-018-1317-z.
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Authors and Affiliations

Bowen Jiao
1
ORCID: ORCID
Qiang Bian
1
ORCID: ORCID
Xinghong Wang
1
Chunjiang Zhao
1
ORCID: ORCID
Ming Chen
1
Xiangyun Zhang
2

  1. School of Mechanical Engineering, Taiyuan University of Science and Technology, Taiyuan, China
  2. Luoyang Bearing Research Institute Co., Ltd, Luoyang, China
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Abstract

The author presents a development of computational model of design of ball screws thread. This model is the basis for computer program, which calculates the geometrical features of the thread for precisely given backlashes and contact angles. The program makes it possible to create a data base of a new generation ball screw of quality competitive to foreign ball screws. The modeling allows one to better select the ball screw and to predict its quality in the early stage of design.
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Authors and Affiliations

Jerzy Z. Sobolewski
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Abstract

The article brightens scientific problem concerning the new ball coupling, which can be used in different branches of engineering. A comparative analysis of the results of research known freewheel. The design features a ball coupling on the basis of which it is easy to create a torque limiter evenly tightening bolted connections of various machines and mechanisms. Prepositional necessary analytical fallow that describe the basic values of the forces off the torque limiter, which have become a benchmark for the development of a new design, which received a patent of Ukraine for utility models. Shows a schematic design of torque limiter, which is based on the known developed ball coupling s full description of its constituent parts and principle of operation. Based design features selected design scheme, which allowed for a mathematical model for the analysis of the power unit. Analytically describes the amount of force that acts on working balls at the beginning of the release of their engagement with the groove of the driven coupling half, i.e. an analytical expression effort off the clutch. On the basis of the formulas A quantitative analysis of the impact force of the spring by the amount of torque limiter for different angles of inclination grooves of the coupling halves. Made confirmation of the classical position that the dependence of torque limiter the wire diameter of the spring is the value is not linear. On the basis of current research findings and made practical recommendations for the implementation of the results of research opportunities in industry engineering.
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Authors and Affiliations

E. Maznev
V. Malashchenko
A. Borys
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Abstract

In this paper, an analysis of various factors affecting machined surface texture is presented. The investigation was focused on ball end mill inclination against the work piece (defined by surface inclination angle a. Surface roughness was investigated in a 3D array, and measurements were conducted parallel to the feed motion direction. The analysis of machined surface irregularities as a function of frequency (wavelength A), on the basis of the Power Density Spectrum - PDS was also carried out. This kind of analysis is aimed at valuation of primary factors influencing surface roughness generation as well as its randomness. Subsequently, a surface roughness model including cutter displacements was developed. It was found that plain cutting with ball end mill (surface inclination angle a= 0°) is unfavorable from the point of view of surface roughness, because in cutter’s axis the cutting speed vc ~ 0 m/min. This means that a cutting process does not occur, whereas on the machined surface some characteristics marks can be found. These marks do not appear in case of a* 0°, because the cutting speed vc * 0 on the fill I length of the active cutting edge and as a result, the machined surface texture is more homogenous. Surface roughness parameters determined on the basis of the model including cutter displacements are closer to experimental data for cases with inclination angles a* 0°, in comparison with those determined for plain cutting (a= 0°). It is probably caused by higher contribution in surface irregularities generation of plastic and elastic deformations cumulated near the cutter’s free end than kinematic and geometric parameters, as well as cutter displacements.

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Authors and Affiliations

Michał Wieczorowski
Szymon Wojciechowski
Paweł Twardowski
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Abstract

In this paper, we have studied the evolution of morphology and brazing behavior of Ag-28Cu alloy filler processed by high energy ball milling. The milling of the powder mixture was carried out for 40 h. The structural and morphological analyses were performed by the X-ray diffraction and scanning electron microscopy. The melting temperature of the braze filler was determined by differential thermal analysis. The filler wetting properties were assessed from the spread area ratio measurements on various Ti substrates. The results indicate that the ball milling can effectively depress the filler melting point and enhance the brazeability. The milled powder mixture showed Ag(Cu) solid solution with a crystallite size of 174-68 nm after 40 h. It was shown that the high energy ball milling can be a potential method to develop low temperature brazing fillers for advanced microjoining applications.

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Authors and Affiliations

Ashutosh Sharma
ORCID: ORCID
Myoung Jin Chae
Byungmin Ahn
ORCID: ORCID
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Abstract

In this study, we have developed Sn-Ag alloy by a simple high energy ball milling technique. We have ball-milled the eutectic mixture of Sn and Ag powders for a period of 45 h. The milled powder for 45 h was characterized for particle size and morphology. Microstructural investigations were carried out by scanning electron microscopy and X-ray diffraction studies. The melting behavior of 45 h milled powder was studied by differential scanning calorimetry. The resultant crystallite size of the Sn(Ag) solid solution was found to be 85 nm. The melting point of the powder was 213.6oC after 45 h of milling showing depression of ≈6oC in melting point as compared to the existing Sn-3.5Ag alloys. It was also reported that the wettability of the Sn-3.5Ag powder was significantly improved with an increase in milling time up to 45 h due to the nanocrystalline structure of the milled powder.

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Authors and Affiliations

Ashutosh Sharma
ORCID: ORCID
Byungmin Ahn
ORCID: ORCID
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Abstract

The paper discusses a way of choosing the design features (geometry, the rate of grinding and thrust) of ring-ball mills. Various methods of calculating the optimal rate of grinding have been compared. Basing on experimental investigations on the pilot-plant and industrial scale, the influence of the angular velocity and the thrust on the mill have been verified, and the interdependence between the rate of grinding and the thrust of the grinding elements have been explained.
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Authors and Affiliations

Kazimierz Mroczek
Tadeusz Chmielniak
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Abstract

The empirical-analytic model of milling in a ring-ball mill has been presented. It concerns the interaction of the basic design features of the grinding unit (geometry, rate of grinding and thrust of the balls) on the maximum efficiency of the mill. The production of pulverized coal was expressed by the product of the flux of material drawn in by the balls and the so-called "grinding effect of the balls" (defined by the increase of the mass fraction of dust in its flux). The kinematic quantities (among others, the flux of loose material drawn in by the balls) have been calculated on the basis of a simple analytical description of the flow of particles and some parametrical assumptions. The grinding properties of coal have been determined making use of laboratory tests of its cruising by the rollers. Some verifications of the grinding model on the experimental test stand with a ring-ball mill have been presented. The test stand is installed at the Institute of Power Engineering and Turbomachinery of the Silesian University of Technology.
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Authors and Affiliations

Kazimierz Mroczek
Tadeusz Chmielniak
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Abstract

The effects of different types of balls on spark plasma sintering (SPS) characteristics of high energy ball milled Ti-48wt% Al-4wt% Nd powders were investigated. After ball milling with STS balls and zirconia balls at 800 rpm for 3 h in argon atmosphere, both powders showed shape factors of about 0.8, but their average powder sizes differed respectively at approximately 11 µm and 5 µm. From XRD results, only the peaks of pure Ti, Al and Nd were detected in both powders. The obtained Ti-Al-Nd powders were consolidated by SPS technique at 1373 K for 15 min under a pressure of 50 MPa in vacuum, resulting in high density over 99%. EDS and XRD analyses indicated the formation of binary phases such as TiAl3, TiAl, Ti3Al5, and NdAl3 after SPS in both cases of STS and zirconia balls, while the ternary Ti-Al-Nd phase was detected only in the case of zirconia balls. The size of second phases was slightly smaller in the case of zirconia balls. The microhardness of the sample was 790 Hv with zirconia balls and 540 Hv with STS balls.
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Authors and Affiliations

Hyunseung Lee
1
ORCID: ORCID
Hoseong Rhee
1
ORCID: ORCID
Sangsoo Lee
2
ORCID: ORCID
Si Young Chang
1
ORCID: ORCID

  1. Korea Aerospace University, Department of Materials Science and Engineering, Goyang, Korea
  2. Korea Aerospace University, Advanced Materials Research Institute, Goyang, Korea
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Abstract

Increasing interest, enthusiasm of sport lovers, and economics involved offer high importance to sports video recording and analysis. Being crucial for decision making, ball detection and tracking in soccer has become a challenging research area. This paper presents a novel deep learning approach for 2D ball detection and tracking (DLBT) in soccer videos posing various challenges. A new 2-stage buffer median filtering background modelling is used for moving objects blob detection. A deep learning approach for classification of an image patch into three classes, i.e. ball, player, and background is initially proposed. Probabilistic bounding box overlapping technique is proposed further for robust ball track validation. Novel full and boundary grid concepts resume tracking in ball_track_lost and ball_out_of_frame situations. DLBT does not require human intervention to identify ball from the initial frames unlike the most published algorithms. DLBT yields extraordinary accurate and robust tracking results compared to the other contemporary 2D trackers even in presence of various challenges including very small ball size and fast movements.

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Authors and Affiliations

P.R. Kamble
A.G. Keskar
K.M. Bhurchandi
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Abstract

The article concerns investigations over benefits of application of HRC devices into sulphide copper ore processing plant. High pressure comminution appears to be very effective technology in hard ore processing circuits, especially in terms of energy consumption. This can be particularly observed in downstream grinding and beneficiation operations. A series of pilot-scale crushing tests in HRC roller press for various levels of operating pressure, were performed. HRC crushing effectiveness along with downstream grinding process course for each crushing product were also under analysis. The investigations were supplemented by analysis of flotation process effectiveness and impact of the process of high-pressure comminution on environment (dust emission). The results of investigation show that operating pressure level influences the obtained comminution results (comminution degree, yield of finest particle size fractions). The grinding effectiveness, measured through production of the finest particle size fractions was significantly influenced by the operating pressure. The results show that higher values of operating pressure (4.0 and 4.5 N/mm2) are not as efficient within this scope as the pressure 3.5 N/mm2. Dust emission is also correlated with the operating pressure value.
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Authors and Affiliations

Daniel Saramak
Tomasz Gawenda
Agnieszka Saramak
Dariusz Foszcz
Zdzisław Naziemiec
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Abstract

The paper presents the results of studies on quartzite milling in a ball mill. The milling was conducted in a batch system, for diversified compositions of balls. The milling product was subjected to granulometrical, morphological and strength analyses. On the basis of the developed Reid's theory and using the Austin-Gardner equation, a form of the function circumscribing the specific rate of comminution of selected size fractions was determined. The values of the breakage rate function bi, j for the mill's apparatus conditions were determined. The impact was investigated for a variable number of grinding media contact points on the values of specific rate S and the values of the breakage rate function bi, j. Furthermore, the values of coefficients occurring in the equations circumscribing the specific rate of milling S and breakage parameter bi, j were determined.

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Authors and Affiliations

Tomasz Olejnik
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Abstract

Refinement is one of the most energy consuming technological process, aimed at obtaining mineral raw materials of the proper grain size.

Cast structural elements such as jaws or hammers in crushing machines operate under conditions of an intensive wear. The data indicate

that 80 % of failures of machines and devices is caused by wearing of rubbing surfaces. This problem became the subject of several

scientific and industrial investigations carried out in the whole world in order to produce materials ultra- wear resistant. Methods allowing

to obtain wear resistant composite castings are discussed in the hereby paper. Within the performed research microstructures of the

produced composite zones were presented and the comparative analysis with regard to mechanical and functional properties of local

composite reinforcements in relation to the commercial alloys of increased wear resistance was performed. The results show almost twenty

five times increase in wear resistance compared to manganese cast steel containing 18 % Mn.

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Authors and Affiliations

E. Olejnik
T. Tokarski
B. Grabowska
Ł. Szymański
P. Kurtyka
W. Maziarz
P. Czapla
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Abstract

Nanostructured thermoelectric materials receiving great attention for its high thermoelectric performance. In this research, nanostructured n-type Bi2Te2.7Se0.3 alloys have prepared using high energy ball milling and followed by spark plasma sintering. Also, we have varied ball milling time to investigate milling time parameter on the thermoelectric properties of n-type Bi2Te2.7Se0.3 powder. The powders were discrete at 10 min milling and later particles tend to agglomerate at higher milling time due to cold welding. The bulk fracture surface display multi-scale grains where small grains intersperse in between large grains. The maximum Seebeck coefficient value was obtained at 20-min milling time due to their lower carrier density. The κ values were decreased with increasing milling time due to the decreasing trend observed in their κL values. The highest ZT of 0.7 at 350 K was observed for 30-min milling time which was ascribed to its lower thermal conductivity. The Vickers hardness values also greatly improved due to their fine microstructure.

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Authors and Affiliations

P. Sharief
B. Madavali
J.M. Koo
H.J. Kim
S. Hong
S.-J. Hong
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Abstract

The work is devoted to the analysis of quite rare kind of wedding speeches occurring in a ceremony of the part of Vologda province in the end 19th – early 20th century. The author considers features of functioning of the text in a wedding ceremony, national terminology, the territory of distribution, poetic features, a ratio of all-Russian and regional components in the texts. It is shown that by means of these texts the party of the bride implicitly declared about her physical and emotional preparedness for marriage because the themes of female physical beauty, health, portliness, youth, fertility, complaisance, etc. are emphasized in these texts.

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Authors and Affiliations

Julia Kraszeninnikowa
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Abstract

The article presents the results of metallographic and tribological tests on GX120MnCr13 cast steel that was previously subjected to heat treatment (including solution treatment from 1100°C and isothermal holding at 250, 400, and 600°C for 100 hours). The temperatures of the isothermal holding process were selected in order to reflect the possible working conditions of the cast elements that can be made of this cast steel. Wear tests were carried out under dry friction conditions using the ball-on-disc method using a ZrO2 ball as a counter-sample. The tests were carried out with a load of 5 N. The influence of the long-term isothermal holding process on the microstructure of the tested cast steel was analysed by light and scanning microscopy; however, abrasion marks were also examined using a confocal microscope. Based on the tests conducted, it was found that in the microstructures of the sample after solution treatment and samples that were held in isothermal condition at 250 and 400°C, the grain boundary areas were enriched in Mn and Cr compared to the areas inside the grains. Pearlite appeared in the sample that was heated (or held in isothermal holding) at 600°C; its share reached 41.6%. The presence of pearlite in the austenitic matrix increased the hardness to 351.4 HV 10. The hardness of the remaining tested samples was within a range of 221.8–229.1 HV 10. Increasing the hardness of the tested cast steel directly resulted in a reduction in the degree of wear as well as the volume, area, and width of the abrasion marks. A microscopic analysis of the wear marks showed that the dominant process of the abrasive wear of the tested friction pair was the detachment and displacement of the tested material through the indentation as a result of the cyclical impact of the counter-sample.
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Bibliography

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Authors and Affiliations

Barbara Kalandyk
1
ORCID: ORCID
Renata E. Zapała
1
ORCID: ORCID
Iwona Sulima
2
ORCID: ORCID
Piotr Furmańczyk
3
ORCID: ORCID
Justyna Kasińska
3
ORCID: ORCID

  1. AGH University of Krakow, Faculty of Foundry Engineering, al. A. Mickiewicza 30, 30-059 Krakow, Poland
  2. University of the National Education Commission Krakow, Institute of Technology, ul. Podchorążych 2, 32-084 Krakow, Poland
  3. Kielce University of Technology, Faculty of Mechatronics and Mechanical Engineering, Poland
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Abstract

Based on the rolling bearing vibration measurement principle in ISO standard, a nonlinear dynamic model of ball bearing is built and motion equations of the inner ring, outer ring, and rolling elements are derived by using Lagrange’s equation. The ball bearing model includes the influence of waviness, rotational speed, external load, arbor supporting stiffness and arbor eccentricity. Ball bearing high-speed vibration tests are performed and used to verify the theoretical results. Simulated results showed that specific waviness orders produced the principal frequencies that were proportional to rotational speed. Rotational speed mainly affected the value of the natural frequency of the bearing system, and RMS (Root Mean Square) of the full band had a great fluctuation with the increase of rotational speed. In the experiment, spectrum and RMS of 2fs-30 kHz (fs: the rotational frequency of inner ring/arbor) under high speed could include not only the influence of rotational speed but also principal frequencies produced by waviness, which could cover the part of requirements of the standard bearing vibration measurement.

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Authors and Affiliations

P.P Hou
L.Q. Wang
Q.Y. Peng
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Abstract

The paper presents an analytical solution of levitation problem for conductive, dielectric and magnetically anisotropic ball. The levitation exerts either an AC or impulse magnetic field. Both the Lorentz and material electromagnetic forces (of magnetic matter) could lift the ball in a gravitational field. The electromagnetic field distribution is derived by means of variables separation method. The total force is evaluated by Maxwell stress tensor (generalized), co-energy and Lorentz methods. Additionally, power losses are calculated by means of Joule density and the Poynting vector surface integrals. High frequency asymptotic formulas for the Lorentz force and power losses are presented. All analytical solutions derived could be useful for rapid analysis and design of levitations systems. Finally, some remarks about considered levitations are formulated.
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Authors and Affiliations

Dariusz Spałek
1
ORCID: ORCID

  1. Silesian University of Technology, Electrical Engineering Faculty, ul. Akademicka 10, 44-100 Gliwice, Poland
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Abstract

Thermal error always exists in a machine tool and accounts for a large part of the total error in the machine. Thermal displacement in X-axis on a CNC lathe is controlled based on a rapid heating system. Positive Temperature Coefficient (PTC) heating plates are installed on the X-axis of the machine. A control temperature system is constructed for rapid heating which further helps the thermal displacement to quickly reach stability. The system then continuously maintains stable compensation of the thermal error. The presented rapid heating technique is simpler than the compensation of machine thermal errors by interference in the numerical control system. Results show that the steady state of the thermal displacement in the X-axis can be acquired in a shorter time. In addition, almost all thermal errors in constant and varying working conditions could be significantly reduced, by above 80% and 60%, respectively, compared to those without using the rapid heating. Therefore, the proposed method has a high potential for application on the CNC lathe machine for improving its precision.
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Authors and Affiliations

Van-The Than
1
ORCID: ORCID
Chi-Chang Wang
2
Thi-Thao Ngo
1
Guan-Liang Guo
2

  1. Faculty of Mechanical Engineering, Hung Yen University of Technology and Education, Khoai Chau District, Hung Yen Province, Vietnam
  2. Department of Mechanical and Computer-Adided Engineering, Feng Chia University, Taichung, Taiwan, R.O.C.
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Abstract

Ball-shaped concretions ("cannon balls") commonly occur in a marine, organic carbon-rich sedimentary sequence (Innkjegla Member) of the Carolinefjellet Formation (AptianAlbian) in Spitsbergen. The sedimentologic, petrographic and geochemical investigation of these concretions in the Kapp Morton section at Van Mijenfjorden gives insight into their origin and diagenetic evolution. The concretion bodies commenced to form in subsurface environment in the upper part of the sulphate reduction (SR) diagenetic zone. They resulted from pervasive cementation of uncompacted sediment enriched in framboidal pyrite by non-ferroan (up to 2 mol% FeCO3) calcite microspar at local sites of enhanced decomposition of organic matter. Bacterial oxidation of organic matter provided most of carbon dioxide necessary for concretionary calcite precipitation (δ13CCaCO3 ≈ -21%VPDB). Perfect ball-like shapes of the concretions originated at this stage, reflecting isotropic permeability of uncompacted sediment. The concretion bodies cracked under continuous burial as a result of amplification of stress around concretions in a more plastic sediment. The crack systems were filled by non-ferroan (up to 5 mol% FeCO3) calcite spar and blocky pyrite in deeper parts of the SR-zone. This cementation was associated with impregnation of parts of the concretion bodies with microgranular pyrite. Bacterial oxidation of organic matter was still the major source of carbon dioxide for crack-filling calcite precipitation (δ13CCaCO3 ≈ -19% VPDB). At this stage, the cannon-ball concretions attained their final shape and texture. Subsequent stages of concretion evolution involved burial cementation of rudimentary pore space with carbonate minerals (dolomite/ankerite, siderite, calcite) under increased temperature (δ18OCa,Mg,FeCO3 ≈-14% VPDB). Carbon dioxide for mineral precipitation was derived from thermal degradation of organic matter and from dissolution of skeletal carbonates (δ13CCa,Mg,FeCO3≈ - 8‰ VPDB). Kaolinite cement precipitated as the last diagenetic mineral, most probably during post−Early Cretaceous uplift of the sequence.

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Authors and Affiliations

Krzysztof P. Krajewski
Bartłomiej Luks
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Abstract

Flowability of fine, highly cohesive calcium carbonate powder was improved using high energy mixing (dry coating) method consisting in coating of CaCO3 particles with a small amount of Aerosil nanoparticles in a planetary ball mill. As measures of flowability the angle of repose and compressibility index were used. As process variables the mixing speed, mixing time, and the amount of Aerosil and amount of isopropanol were chosen. To obtain optimal values of the process variables, a Response Surface Methodology (RSM) based on Central Composite Rotatable Design (CCRD) was applied. To match the RSM requirements it was necessary to perform a total of 31 experimental tests needed to complete mathematical model equations. The equations that are second-order response functions representing the angle of repose and compressibility index were expressed as functions of all the process variables. Predicted values of the responses were found to be in a good agreement with experimental values. The models were presented as 3-D response surface plots from which the optimal values of the process variables could be correctly assigned. The proposed, mechanochemical method of powder treatment coupled with response surface methodology is a new, effective approach to flowability of cohesive powder improvement and powder processing optimisation.

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Authors and Affiliations

Karolina Leś
Karol Kowalski
Ireneusz Opaliński
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Abstract

The microstructure and corrosion properties of spark plasma sintered yttria dispersed and yttria free duplex and ferritic stainless samples were studied. Spark plasma sintering (SPS) was carried out at 1000°C by applying 50 MPa pressure with holding time of 5 minutes. Linear sweep voltammetry (LSV) tests were employed to evaluate pitting corrosion resistance of the samples. Corrosion studies were carried out in 0.5, 1 and 2 M concentration of NaCl and H2SO4 solutions at different quiet time of 2, 4, 6, 8 and 10 seconds. Yttria dispersed stainless steel samples show more resistance to corrosion than yttria free stainless steel samples. Pitting potential decreases with increase in reaction time from 2 to 10 seconds. Similarly, as concentration of NaCl and H2SO4 increases from 0.5 M to 2 M the corrosion resistance decrements due to the availability of more Cl¯ and SO4 2¯ ions at higher concentration.
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Authors and Affiliations

R. Shashanka
D. Chaira
Kumara Swamy B.E.
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Abstract

In order to increase wear resistance cast steel casting the TiC-Fe-Cr type composite zones were fabricated. These zones were obtained by

means of in situ synthesis of substrates of the reaction TiC with a moderator of a chemical composition of white cast iron with nickel of

the Ni-Hard type 4. The synthesis was carried out directly in the mould cavity. The moderator was applied to control the reactive

infiltration occurring during the TiC synthesis. The microstructure of composite zones was investigated by electron scanning microscopy,

using the backscattered electron mode. The structure of composite zones was verified by the X-ray diffraction method. The hardness of

composite zones, cast steel base alloy and the reference samples such as white chromium cast iron with 14 % Cr and 20 % Cr, manganese

cast steel 18 % Mn was measured by Vickers test. The wear resistance of the composite zone and the reference samples examined by ballon-disc

wear test. Dimensionally stable composite zones were obtained containing submicron sizes TiC particles uniformly distributed in

the matrix. The macro and microstructure of the composite zone ensured three times hardness increase in comparison to the cast steel base

alloy and one and a half times increase in comparison to the white chromium cast iron 20 % Cr. Finally ball-on-disc wear rate of the

composite zone was five times lower than chromium white cast iron containing 20 % Cr.

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Authors and Affiliations

E. Olejnik
T. Tokarski
B. Grabowska
Ł. Szymański
P. Kurtyka
P. Czapla

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