Recently, the use of inorganic binders cured by heat as a progressive technology for large scale production of cores is widely discussed topic in aluminium foundries. As practical experiences show, knock-out properties of inorganic binders were significantly increased, although they cannot overcome organic based binder systems. This paper contains information about hot curing processes based on alkali silicate and geopolymer binder systems for core making. Main differences between hot cured geopolymers and hot cured alkali silicate based inorganic binders are discussed. Theory of geopolymer binder states, that binder bridge destruction is mainly of adhesive character. The main aim of this research paper was to examine binder bridge destruction of alkali silicate and geopolymer binder systems. In order to fulfil this objective, sample parts were submitted to defined thermal load, broken and by using SEM analysis, binder bridge destruction mechanism was observed. Results showed that geopolymer binder system examined within this investigation does not have mainly adhesive destruction of binder bridges, however the ratio of adhesive-cohesive to cohesive destruction is higher than by use of alkali silicate based binder systems, therefore better knock-out properties can be expected.
The paper presents the test results of molding compounds, sand casting molds and their analysis. The subject of testing was compound containing furan resins prepared according to the following recipe: matrix – regenerate 90% + fresh sand – 10%, furan resin – 1.10% by weight, hardener – 0.40% by weight. The impact of adhesive type and its quantity (Quan = 0.90, 1.1 and 1.5%) on the strength indexes of molding compound subject to densification was analyzed. The publication presents the test results: tensile strength Rm, compressive strength Rc and flexural strength Rg, as well as compound permeability as function of its density. The analysis also covers the impact of density level on mold strength and the distribution of density level along the mold height.
Based on the test results, it was found that the best method to obtain high strength molds made from compounds with chemical adhesives was to densify it by vibrating the system: match plate – molding flask – compound filling the mold. The effectiveness of this densification method depends on the amplitude and frequency of vibrations.
The current work presents the research results of abrasion wear and adhesive wear at rubbing and liquid friction of new austenitic, austenitic-ferritic (“duplex”) cast steel and gray cast iron EN-GJL-250, spheroidal graphite iron EN-GJS-600-3, pearlitic with ledeburitic carbides and spheroidal graphite iron with ledeburitic carbides with a microstructure of the metal matrix: pearlitic, upper bainite, mixture of upper and lower bainite, martensitic with austenite, pearlitic-martensitic-bainitic-ausferritic obtained in the raw state. The wearing quality test was carried out on a specially designed and made bench. Resistance to abrasion wear was tested using sand paper P40. Resistance to adhesive wear was tested in interaction with steel C55 normalized, hardened and sulfonitrided. The liquid friction was obtained using CASTROL oil. It was stated that austenitic cast steel and “duplex” are characterized by a similar value of abrasion wear and adhesive wear at rubbing friction. The smallest decrease in mass was shown by the cast steel in interaction with the sulfonitrided steel C55. Austenitic cast steel and “duplex” in different combinations of friction pairs have a higher wear quality than gray cast iron EN-GJL250 and spheroidal graphite iron EN-GJS-600-3. Austenitic cast steel and “duplex” are characterized by a lower wearing quality than the spheroidal graphite iron with bainitic-martensitic microstructure. In the adhesive wear test using CASTROL oil the tested cast steels and cast irons showed a small mass decrease within the range of 1÷2 mg.
The strength of conveyor belts splices made in mines rarely reaches full belt strength. It consists of a number of factors. The primary is the method of their construction and proper selection of ingredients. The significant impact has also has splice quality covering both keeping proper geometry matched to the belt construction and belts working conditions and adherence to the best practices in the field of technologies of their construction.Difficult conditions in underground mines and pressure on reducing conveyor downtime (avoiding production losses) is reflected by a drop in static and dynamic splices strength. This is confirmed by numerous studies of belt splices strength and fatigue life conducted in the Laboratory of Belt Conveying (LTT) within the framework of research and expert opinions commissioned by belt manufacturers and their users. The consequence of too insufficiently low belt splices strength is their low durability, decreasing reliability and, consequently, higher mining transportation costs. Belt splices are in fact the weakest link in the serial structure which form closed loops of interconnected belt sections working in series of conveyors transporting excavated material in the mine. The article presents the results of simulation analyzes analyses investigating how the increase of belt splices durability may contribute to the reduction of transportation costs in the underground mines.
Postoperative adhesion (POA) is a common and well-known complication with an estimated risk of 50-100%. The antioxidant effect of n-acetyl-cysteine (NAC) can increase intracellular glutathione levels, thereby reducing adhesion. This study was conducted to compare the outcomes of NAC nanoparticles (Nano-NAC) on intra-abdominal adhesion (IAA) after laparotomy in rat. A total of 25 male Wistar rats were randomized into five groups: 50 mg/kg Nano-NAC, 75 mg/kg Nano-NAC, 150 mg/kg Nano-NAC, NAC and control. During the surgical procedure, some sections (2×2cm) were collected through abdominal midline incision to ensure the infliction of peritoneal damage by a standard adhesion. Macroscopic evaluation was performed on the 14th and 28th day and blood samples were collected to evaluate the inflammatory factor (C-reactive protein) on days 0, 14 and 28. According to the serologic results (CRP test), C-reactive protein was at highest level in 150 mg/kg Nano-NAC and control groups and at lowest level in 50 mg/kg Nano-NAC and 75 mg/kg Nano-NAC groups (p<0.001). The macroscopic evaluation results showed that frequency of adhesion bands was significantly lower in 50 mg/kg Nano-NAC group than the control at the intervals. Results showed that the intraperitoneal administration of lower Nano-NAC dosages (50 and 75 mg/kg) had a major role in the management of postoperative inflammation. Nano-NAC administration was proved feasible, safe and effective in reduction of the C-reactive protein level.
To this day, most of the papers related to hybrid joints were focused on single and double lap joints in which shear deformation and degradation was the dominant phenomenon. However, in real constructions, complex state of loads can be created by: a) torsion with shear, b) bending with shear, c) torsion with tensile.
Analytical and numerical computation for simple mechanical joints is known, however, the introduction of an adhesive layer to this joint makes the load transferred both through: (1) the adhesive and (2) mechanical fasteners. There is also an interaction between the amount and stiffness of mechanical fasteners and the strength of the adhesive layer.
The paper presents the results of numerical calculations for the bending with shear type of load for the hybrid structural joint and corresponding simple joints by: (1) pure adhesion and (2) rivets with different quantity maintaining the same cross-sectional area. A total of 9 simulations were performed for: (1) 4 types of pure rivets connections, (2) pure adhesive joint and (3) 4 kinds of hybrid joints. The surface-based cohesive behavior was used for creation of the adhesive layer, whereas the rivets were modelled by connector type fasteners, which simplify complexity of the numerical model. The use of connectors allowed for effort assessment taking into account damage in both types of connections. Application of connector elements can be useful for larger structures modelling, e.g. aircraft fuselage, where the number of mechanical joints is significant and complex load conditions occur.
In hot forging process, tool life is an important factor which influences the economy of production. Wear mechanisms in these processes are dependent on each other, so modeling of them is a difficult problem. The present research is focused on development of a hybrid tool wear model for hot forging processes and evaluation of adding adhesive mechanism component to this model. Although adhesive wear is dominant in cases, in which sliding distances are large, there is a group of hot forging processes, in which adhesion is an important factor in specific tool parts. In the paper, a proposed hybrid tool wear model has been described and various adhesive wear models have been reviewed. The feasible model has been chosen, adapted and implemented. It has been shown that adding adhesive wear model increases predictive capabilities of the global hybrid tool wear model as far as characteristic hot forging processes is considered.
Nitrogen-doped DLC (diamond-like carbon) coatings were produced on 316L nitrided austenitic steel in direct current and pulsed glow discharge conditions. The chemical composition, surface topography, hardness and corrosion resistance of the obtained carbon coatings were examined. The coatings varied in surface morphology, roughness and hardness. Direct current glow discharge made it possible to produce a coating characterized by lower hardness, greater thickness and higher nitrogen content. The coating featured improved corrosion resistance and adhesion compared to coatings produced in the pulsed process.
In this study, the results of experiment research on building mortars based on dry mixtures with the use of granite dust are given. It also shows the possibilities of their industrial release. In the conditions of energy resources shortage, gradual exhaustion of natural raw materials, aggravation of environmental problems, an important direction in the production of building mixtures is the development of mixes with waste materials from various industries. In particular, granite dust, which simultaneously allows to rationally use natural mineral material and solve environmental problems. Based on the obtained data, experimental and statistical models of physical and mechanical properties of fresh and hardened mortar are constructed and ways of optimizing their compositions and improving the properties of mortars are analyzed. It is established that the use of granite dust and some additives provides high standardized parameters for mortar mixture and bricklaying process, including plasticity, compressive strength and others at the low level of cement consumption. Fresh mortar mixtures have a prolonged slump retention.
The article concerns modern, flexible adhesive joints, which might be used in timber construction. The article discusses the test results carried out for timber elements joints using polymeric adhesives produced by Sika®. The scope of the tests includes the analysis of strength criteria, tests of polymer adhesion to the timber with a pull-off method, tests of polymer layer shearing between timber elements as well as examination of bending of timber elements joined with polymer. The conclusions indicate the types of these polymers which are recommended for the creation of polymeric joints of timber-polymeric type in timber constructions.
The article discusses results of pull-off adhesion strength tests on poly-p- phenylene benzobisoxazole (PBO) mesh bonded to fir timber beams using epoxy resin. The tests were performed in accordance with the PN-EN 1542 standard. Timber elements reinforced with PBO fibres were subjected to pull-off tests to measure the adhesive strength of the mesh to the beams.The factors occurring during the test were also characterized, which may affect its results such as the method of application of the tearing force, selection of epoxy glue, surface preparation of the tested elements, occurrence of material defects in the wood and types of substrate destruction.The experimental data show that failure of the timber layer was not observed in all the specimens tested.