The study aims to estimate metal foam microstructure parameters for the maximum sound absorption coefficient (SAC) in the specified frequency band to obtain optimum metal foam fabrication. Lu’s theory model is utilised to calculate the SAC of metallic foams that refers to three morphological parameters: porosity, pore size, and pore opening. After Lu model validation, particle swarm optimisation (PSO) is used to optimise the parameters. The optimum values are obtained at frequencies 250 to 8000 Hz, porosity of 50 to 95%, a pore size of 0.1 to 4.5 mm, and pore opening of 0.07 to 0.98 mm. The results revealed that at frequencies above 1000 Hz, the absorption efficiency increases due to changes in the porosity, pore size, and pore opening values rather than the thickness. However, for frequencies below 2000 Hz, increasing the absorption efficiency is strongly correlated with an increase in foam thickness. The PSO is successfully used to find optimum absorption conditions, the reference for absorbent fabrication, on a frequency band 250 to 8000 Hz. The outcomes will provide an efficient tool and guideline for optimum estimation of acoustic absorbents.

Due to its unique features, the metal foam is considered as one of the newest acoustic absorbents. It is a navel approach determining the structural properties of sound absorbent to predict its acoustical behavior. Unfortunately, direct measurements of these parameters are often difficult. Currently, there have been acoustic models showing the relationship between absorbent morphology and sound absorption coefficient (SAC). By optimizing the effective parameters on the SAC, the maximum SAC at each frequency can be obtained. In this study, using the Benchmarking method, the model presented by Lu was validated in MATLAB coding software. Then, the local search algorithm (LSA) method was used to optimize the metal foam morphology parameters. The optimized parameters had three factors, including porosity, pore size, and metal foam pore opening size. The optimization was applied to a broad band of frequency ranging from 500 to 8000 Hz. The predicted values were in accordance with benchmark data resulted from Lu model. The optimal range of the parameters including porosity of 50 to 95%, pore size of 0.09 to 4.55 mm, and pore opening size of 0.06 to 0.4 mm were applied to obtain the highest SAC for the frequency range of 500 to 800 Hz. The optimal amount of pore opening size was 0.1 mm in most frequencies to have the highest SAC. It was concluded that the proposed method of the LSA could optimize the parameters affecting the SAC according to the Lu model. The presented method can be a reliable guide for optimizing microstructure parameters of metal foam to increase the SAC at any frequency and can be used to make optimized metal foam.