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Abstract

The paper presents the idea of the integrated recycling system of used moulding sands with organic resins. A combination of the method of

forecasting averaged ignition loss values of moulding sands after casting and defining the range of necessary matrix reclamation

treatments in order to obtain its full recycling constitutes the basics of this process.

The results of own investigations, allowing to combine ignition loss values of spent moulding sands after casting knocking out with

amounts of dusts generated during the mechanical reclamation treatment of such sands, were utilized in the system.

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Authors and Affiliations

R. Dańko
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Abstract

The results of investigations of plasticity of moulding sands with binders obtained by measuring deflection angles in the single point bend test in dependence on their hardening degree are presented in the hereby paper. Shaped samples made of moulding sands obtained in the technology with urea-furfuryl resin Furanol FR75A and in the technology with water glass, were subjected to various tests. Shaped samples were made on the quartz matrix of a medium grains size ����=0,29 ����. Investigations were performed for the resin content being 1% and 2%, at a constant proportion of a hardener versus resin -- equal 60%. In the case of sands from the technology with water glass, investigations were performed for 3.5% of water glass versus sand matrix and 0.35% of Flodur. Plasticity tests were carried out with using the strength machine with a continuous recording of a sample deflection value. Measurements of deflection angles values in the bend test were performed on a series of simultaneously made samples at constant time intervals from the moment of their making. To determine the sand hardening degree the ultrasound technique was applied, according to the previously developed methodology [1]. Every time from the obtained results the characteristic of the growing stress as a function of deflection was prepared (��). In addition, for the tested group of moulding sands, empirical relationships between the maximum deflection angle (αmax) in the bend test and the hardening degree were determined (Sx): α = f(Sx).
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Bibliography

[1] Zych, J. (2002). New, nondestructive method of quality inspection of mould’s elements made of moulding sands with chemical binders. Archives of Foundry. 2(5), 132-139.
[2] Fredrickson, A.G. (1964). Principles and applications of rheology. New York: Prentice Hall, Englewood Cliffs.
[3] Reiner M. (1958). Theoretical rheology. Warszawa: PWN. (in Polish).
[4] Kembłowski, Z. (1973). Rheometry of non-Newtonian fluids. Warszawa: WNT. (in Polish).
[5] Malkin, A. JU. (1994). Rheology Fundamentals. ChemTec Publishing. Canada.
[6] Barnes, H.A. (1997). Thixotropy-a review. Journal of Non-Newtonian Fluid Mechanics. 70(1-2), 1-33.
[7] Gröning, P. (2014). Properties and use of the modern PUR cold-box system. 4th Conference: Molding and core materials - theory and practice. 28 -30 August. Iława – Poland: Hüttenes-Albertus Poland. (in Polish).
[8] Gröning, P., Schreckenberg, S. & Jenrich, K. (2015). Herstellung von hoch-komplexen Zylinderkurbel-gehäusen. Giesserei. 102(01), 42-47.
[9] Grabarczyk, A., Dobosz, M.St., Kusiński, J., & Major-Gabryś, K. (2018). The tendency of moulding sands to generate core cracs. Archives of Foundry Engineering. 18(1), 157-161.
[10] Dobosz, M.St., Grabarczyk, A. & Major-Gabryś, K. (2017). Elasticity of moulding sands – a method of reducing core cracking. Archives of Foundry Engineering. 17(1), 31-36.
[11] Grabarczyk, A. (2018). Analysis and evaluation of mechanical and thermal deformation of molding sands with selected binders. Unpublished doctoral dissertation, AGH University of Science and Technology, Kraków. (in Polish).
[12] Zych, J. (2007). Synthesis of ultrasonic technique applications in the analysis of the kinetics of selected processes in molding materials. Kraków: AGH Uczelniane Wydawnictwa Naukowo-Dydaktyczne. Seria: Rozprawy i Monografie nr 163. (in Polish).

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Authors and Affiliations

Natalia Matonis
ORCID: ORCID
J. Zych
1
ORCID: ORCID

  1. AGH University of Science and Technology, Faculty of Foundry Engineering, ul. Reymonta 23, 30-059 Cracow, Poland

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