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Abstract

Filtration is one of the most efficient methods of removing Al2O3 inclusions from liquid steel. The efficiency of this process depends on the physicochemical parameters of liquid metal, inclusion and properties of the applied filters. The particles attracted during filtration undergo agglomeration, collisions and chemical reactions on the filter surface, with the emphasis on the mechanism of particle collisions and the role of material from which the filter was made. The aluminum oxide inclusions collide with the filter surface and as the growing process continues, the particles also collide with the previously adsorbed inclusions. At the interface of particle and filter the mixing of the metal bath is most intense, being a result of a sudden change of flow direction and breaking up the stream of liquid metal which is in a direct contact with material. The efficiency of filtration is defined not only by the behavior of individual particles but of all population. The simulations revealed that only a small fraction of these particles adheres directly to the filter material; most of them stick to the former ones. Attention should be also paid to the fact that some of the inclusions which contacted the filter walls do not form a permanent connection and are then entrained by metal. Authors solved the problem of agglomeration and collisions of Al2O3 inclusions with the ceramic surface of the filter with the PSG method, mainly used for the analysis of agglomeration of inclusions during steel refining in the ladle.

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Authors and Affiliations

D. Kalisz
K. Kuglin
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Abstract

The general area of understanding is inclusions in steel both metallic and nonmetallic in nature. This work has also used the concepts of inclusions in steel in general other than Ti however mainly the research works done on precipitation, solute segregation, grain developments and equilibrium aspects of important inclusions like Ti in steel have been probed. Interaction of inclusions with slag oxides has also been incorporated. Interdependence of elements common in-between many inclusions has been marked. TiN, TixOy and MnS inclusions have been very outstanding in the confines of present research. Ratios and effective concentration have been highlighted in certain cases around the topic. Type of steels, compositions of the constituent elements and temperature correlation has been spotted in certain environments. A suggestive relation with the steel properties has also been inferred. Hardness, corrosion behaviour and strength stand out to be the parameters of vital importance when considering Ti inclusions in the form of either TiN or TixOy. Certain inclusions like MnS seem to nucleate on TiN inclusions and there is a correlation evident certainly in case of complex alloys.
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Authors and Affiliations

Ali R. Sheikh
1
ORCID: ORCID

  1. AGH University of Science and Technology, Poland

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