Search results

Filters

  • Journals
  • Authors
  • Keywords
  • Date
  • Type

Search results

Number of results: 29
items per page: 25 50 75
Sort by:
Download PDF Download RIS Download Bibtex

Abstract

CFD (Computational Fluid Dynamics) computations are carried out in order to investigate the flow distribution and its influence on the heat transfer processes in the high-performance heat exchanger. The subject of this investigation is the classical model of the high-performance heat exchanger with elliptical tubes and rectangular fins. It is possible to find the flow domains where the heat transfer conditions are impaired due to the fully developed turbulent flow. Therefore, the considerable thermal loads occur that may cause the breakdown of the heat exchanger. The emphasis of this investigation is put on the zones and the locations where the tubes are not properly fed with liquid, that result in occurrence of cavitation.

Go to article

Authors and Affiliations

Stanisław Łopata
Paweł Ocłoń
Download PDF Download RIS Download Bibtex

Abstract

Work on increasing the efficiency of heat exchangers used in car air conditioning systems may lead to a partial change in the construction of refrigeration systems. One of such changes is the use of smaller gas coolers, which directly translates into a reduction in the production costs of the entire system. The article presents the use of computational fluid dynamics methods to simulate the impact of changing the shape of an internal heat exchanger on the cooling efficiency with R744 as the refrigerant. Internal heat exchangers with different geometry of the outer channels were subjected to numerical analysis. The obtained results of calculations show temperature changes in inner and outer channels on the length of the heat exchanger.

Go to article

Authors and Affiliations

Jakub Janus
ORCID: ORCID
Przemysław Jan Skotniczy
Maria Richert
Download PDF Download RIS Download Bibtex

Abstract

In order to select the most optimum parameters for running heat recuperation process from aerobic composting process, three testing stages were run involving the registration of the value of recuperated heat volume and the observation of cooling impact on composting process parameters. The values of thermal conductivity coefficient were measured as a function of compost temperature, density and age. The values ranged from 0.171 to 0.300 W/mK. The optimum parameters for process running were selected. Basing on them it was estimated how much heat will be possible to recuperate during the composting process on industrial scale using a battery of heat exchangers. For artificially aerated pile with the following dimensions: lower base 8 m, upper base 5 m, height 3.5 m, length 3 m; it will be possible to recuperate approximately 7.4 kW (from 1 m2 of heat exchanger surface - 774 W).
Go to article

Authors and Affiliations

Ewa Klejment
Marian Rosiński
Download PDF Download RIS Download Bibtex

Abstract

The objective of the study reported in this paper was to determine the effect of structure on thermal power of cast-iron heat exchangers which in this case were furnace chambers constituting the main component of household fireplace-based heating systems and known commonly as fireplace inserts. For the purpose of relevant tests, plate-shaped castings were prepared of gray iron with flake graphite in pearlitic matrix (the material used to date typically for fireplace inserts) as well as similar castings of gray cast iron with vermicular graphite in pearlitic, ferritic-pearlitic, and ferritic matrix. For all the cast iron variants of different structures (graphite precipitate shapes and matrix type), calorimetric measurements were carried out consisting in determining the heat power which is quantity representing the rate of heat transfer to the ambient environment. It has been found that the value of the observed heat power was affected by both the shape of graphite precipitates and the type of alloy matrix. Higher thermal power values characterize plate castings of gray iron with vermicular graphite compared to plates cast of the flake graphite gray iron. In case of plates made of gray cast iron with vermicular graphite, the highest values of thermal power were observed for castings made of iron with ferritic matrix.

Go to article

Authors and Affiliations

Marek Mróz
ORCID: ORCID
A.W. Orłowicz
ORCID: ORCID
M. Tupaj
ORCID: ORCID
M. Jacek-Burek
M. Radoń
M. Kawiński
Download PDF Download RIS Download Bibtex

Abstract

Array jet impingement cooling is a significant technology of enhanced heat dissipation which is fit for high heat flux flow with large area. It is gradually applied to the cooling of electronic devices. However, The researches on the nozzle array mode and the uniformity of cooling surface still have deficiencies. Therefore, the influence of heat flux, inlet temperature, jet height, array mode and diversion structure on jet impingement cooling performance and temperature distribution uniformity is analyzed by means of numerical calculation. The results show that the heat transfer coefficient of jet impingement cooling increases linearly with the increment of heat flux and inlet temperature. With the increment of the ratio of jet height to nozzle diameter (H/d), the heat transfer coefficient increases first and then decreases, that is, there is an optimal H/d, which makes the heat transfer performance of the array jet impact cooling best. The temperature uniformity of array jet impact cooling is greatly affected by array mode. The improvement effect of nozzle array mode on temperature uniformity is ranked as sequential > staggered > shield > elliptical array. The overall temperature uniformity and heat transfer coefficient are increased by 5.88% and 7.29% compared with elliptical array. The heat transfer performance can be further improved by adding a flow channel to the in-line array layout, in which the heat transfer coefficient is increased by 6.53% and the overall temperature uniformity is increased by 1.45%.
Go to article

Authors and Affiliations

Nianyong Zhou
Youxin Zhou
Yingjie Zhao
Qingguo Bao
Guanghua Tang
Wenyu Lv
Download PDF Download RIS Download Bibtex

Abstract

An attempt was made to determine the vertical momentum and heat exchange in the near-ground atmosphere layer in the specific conditions of a sub-Antarctic island. For this purpose, some of the results of the measurements of temperature and wind speed carried out at the levels 10, 2, 0.5 and 0.05 m, during the IVth Antarctic Expedition of the Polish Academy of Sciences in March 1980, were used. The vertical gradients of the two elements and the wind stress and the heat flux in the layers under study, were calculated.

Go to article

Authors and Affiliations

Barbara Cygan
Danuta Wielbińska
Download PDF Download RIS Download Bibtex

Abstract

On the basis of the results of direct measurements, the conduction properties of the yearly behaviour of the halt flux conducted in the tundra soil (S) are determined. In general, the cooling period of the soil profile lasted from August to January, with highest intensity in October (S = —4.8 Wm-2). A rapid intensification of the heat exchange in the soil occurred in July (S = 7.4 Wm-2 ) . The 24-hour values of S were found to vary greatly (from 19 Wm-2 to 32 Wm-2). For chosen days, relationships were determined among the particular elements of the heat balance of the active layer.

Go to article

Authors and Affiliations

Bronisław Głowicki
Download PDF Download RIS Download Bibtex

Abstract

The paper is dedicated to an issue of the influence of a nonuniform flow of mediums in a cross-flow water-air heat exchanger, the core of which is a bundle of elliptical finned tubes. The main purpose of the work is to determine the impact of non-uniform water inflow for various mass flow rates on the thermal efficiency of the heat exchanger. Multivariate analyses were carried out for various temperatures of water, and for measured nonuniform air distribution at the heat exchanger input. Two variants of water distribution were considered: non-uniform water distribution assumed considering a non-uniform air inflow and water distribution resulting from hydraulic resistances calculated for different locations of water inlet and outlet nozzles. Simulation results were compared with the experimental outcomes obtained in cases of the non-uniform natural inflow of both mediums and to the computation results for a case of the uniform media inflow. The results obtained in this work confirm the significant deterioration of the thermal efficiency of heat exchangers caused by a non-uniform media inflow (by as much as 18.5% compared to the case of a uniform media inflow) which is compliant with other numerous works. The control of the water flow through the individual heat exchanger tubes enables the improvement of thermal efficiency by 4.5% to 18.6% compared to the device with uncontrolled inflow of working fluids, which for some of the analyzed cases is even better than a completely uniform inflow of heat carriers.
Go to article

Authors and Affiliations

Tomasz Bury
1
Małgorzata Hanuszkiewicz-Drapała
1

  1. Silesian University of Technology, Department of Thermal Technology, Konarskiego 18, 44-100 Gliwice, Poland
Download PDF Download RIS Download Bibtex

Abstract

This contribution deals with the heat transfer parameters and pressure losses in heat exchange sets with six geometrical arrangements at low Re values (Re from 476 to 2926). Geometrical arrangements were characterised by the h/H ratio ranging from 0.2 to 1.0. The experiments used the holographic interferometry method in real time. This method enables visible and quantitative evaluations of images of temperature fields in the examined heat exchange. These images are used to determine the local and mean heat transfer parameters. The obtained data were used to determine the Colburn j-factor and the friction coefficient f. The measured values show that by using the profiled heat exchange surfaces and inserting regulating tubes, an intensification of heat transfer (increase of Num, and/or j) was achieved. However, pressure losses recorded a significant increase (increase of f).

Go to article

Authors and Affiliations

Józef Cernecky
Zuzana Brodnianska
Jan Koniar
Download PDF Download RIS Download Bibtex

Abstract

The numerical simulation of the heat transfer in the flow channels of the minichannel heat exchanger was carried out. The applied model was validated on the experimental stand of an air heat pump. The influence of louver heights was investigated in the range from 0 mm (plain fin) to 7 mm (maximum height). The set of simulations was prepared in Ansys CFX. The research was carried out in a range of air inlet velocities from 1 to 5 m/s. The values of the Reynolds number achieved in the experimental tests ranged from 93 to 486. The dimensionless factors, the Colburn factor and friction factor, were calculated to evaluate heat transfer and pressure loss, respectively. The effectiveness of each louver height was evaluated using the parameter that relates to the heat transfer and the pressure drop in the airflow. The highest value of effectiveness (1.53) was achieved by the louver height of 7 mm for the Reynolds number of around 290.
Go to article

Authors and Affiliations

Artur Romaniak
1
Michał Jan Kowalczyk
1
Marcin Łęcki
1
Artur Gutkowski
1
Grzegorz Górecki
1

  1. Lodz University of Technology, Zeromskiego 116, 90-924 Łódz, Poland
Download PDF Download RIS Download Bibtex

Abstract

Geometry of plate heat exchangers (PHE) is characterized by a complex net of narrow channels. It enhances turbulence and results in better heat transfer performance. Theoretically, larger number of channels (plates) should proportionally increase the PHE heat power capacity. In practice a nonuniform massflow distribution in consecutive flow channels can significantly deteriorate the overall heat exchange performance. The flow maldistribution is one of the most commonly reported exploitation problems and is present in PHE with and without phase-change flows. The presented paper investigates numerically a flow pattern in PHE with evaporation of R410A refrigerant. Various sizes of PHE are considered. The paper introduces a robust methodology to transform the complicated geometry of a real 3D PHE to its 2D representation. It results in orders of magnitude faster calculations and allows for fast evaluation of different geometrical changes of PHE and their effect on flow maldistribution.

Go to article

Authors and Affiliations

Paweł Pluszka
Arkadiusz Patryk Brenk
Ziemowit Miłosz Malecha
Download PDF Download RIS Download Bibtex

Abstract

Most of the formulations regarding the characteristics of a shell and tube heat exchanger have a common assumption; namely that the baffle plates are equidistant. This assumption fails to cater the real world scenario for defective baffles as the alteration in a shell and tube heat exchanger invalidates the equidistant baffle spacing of the plates. In this regard, a small six baffles heat exchanger was modeled in the computational fluid dynamics software package and studied by removing each baffle plate one at a time. Effect of removing each baffle plate on the temperature, pressure, heat transfer coefficient, and total heat transfer rate was recorded. It was observed that variation in the pressure drop for the same number of baffle plates varies along the axial order of the plates. The change in pressure drop due to the removal of the baffle plate near the inlet and the outlet was lowest and reaches a maximum in the axial center. It was also found that the plates below the radial center contribute higher towards the overall heat transfer as compared to those above.

Go to article

Authors and Affiliations

Abdullah Aziz
Shafique Rehman
Download PDF Download RIS Download Bibtex

Abstract

A new expression is proposed to calculate the earth-energy of an earth-air-pipe heat exchanger during winter heating for three kinds of soil in France. An analytical model is obtained by using numerical computation developed in Scilab – a free open source software. The authors showed the comparison between their simple analytical model and experimental results. They showed the influence of different parameters to specify the size of the heat exchanger.

Go to article

Authors and Affiliations

Vincent M.F. Molcrette
Vincent A.R. Autier
Download PDF Download RIS Download Bibtex

Abstract

The paper presents an experimental investigation of a silicone based heat exchanger, with passive heat transfer intensification by means of surface enhancement. The main objective of this paper was to experimentally investigate the performance of a heat exchanger module with the enhanced surface. Heat transfer in the test section has been examined and described with precise measurements of thermal and flow conditions. Reported tests were conducted under steady-state conditions for single-phase liquid cooling. Proposed surface modification increases heat flux by over 60%. Gathered data presented, along with analytical solutions and numerical simulation allow the rational design of heat transfer devices.

Go to article

Authors and Affiliations

Tomasz Muszyński
Rafał Andrzejczyk
Il Wong Park
Carlos Alberto Dorao
Download PDF Download RIS Download Bibtex

Abstract

The results of experimental investigations of heat transfer and a friction factor in an air channel of the minichannel heat exchanger are presented. The main aim of the analysis was to examine an influence of geometrical parameters of the fin shape with two geometries on heat transfer and flow characteristics of the air channel. The test rig was designed to monitor the parameters of the airflow during cooling by the minichannel heat exchanger. The analysis was conducted with the airflow in the range of 1–5 m/s. The temperature of the evaporation in a refrigeration system was set at 288.15 K. The energy balance of the refrigeration system was carried out. A numerical model describes the airflow through a part of the heat exchanger. Numerical simulations were validated with the experimental data. Numerical methods were used to evaluate the performance of the system and possibilities to improve the fin geometry. The characteristics of the friction factor (a measure of the pressure loss in the airflow) and the Colburn j-factor (heat transfer performance) were calculated. For the maximal velocity of the airflow, the Colburn factor was equal to 0.048 and the evaporator capacity equaled 1914 W.
Go to article

Bibliography

[1] Islam S., Islam M.S., Abedin M.Z.: Review on heat transfer enhancement by louvered fin. Int. J. Eng. Mater. Manufact. 6(2021), 60–80.
[2] Muszynski T., Kozieł S.M.: Parametric study of fluid flow and heat transfer over louvered fins of air heat pump evaporator. Arch. Thermodyn. 37(2016), 3, 45–62.
[3] Dodiya K., Bhatt N., Lai F.: Louvered fin compact heat exchanger: a comprehensive review. Int. J. Amb. Energ. (2020).
[4] Wan R., Wang Y., Kavtaradze R., Ji H., He X.: Research on the air-side thermal hydraulic performance of louvered fin and flat tube heat exchangers under low-pressure environment. Exp. Heat Transfer 33(2020), 1, 81–99.
[5] Gunnasegaran P., Shuaib N.H., Abdul Jalal M.F.: The effect of geometrical parameters on heat transfer characteristics of compact heat exchanger with louvered fins. ISRN Thermodyn. (2012), 1–10.
[6] Djamal H.D., Woon Q.Y., Suzairin M.S., Hisham Amirnordin S.: Effects of geometrical parameters to the performance of louvered fin heat exchangers. Appl. Mech. Mater. 773-774(2015), 398–402.
[7] Amirnordin S.H., Didane H.D., Norani Mansor M., Khalid A, Suzairin M.S., Raghavan V.R.: Pressure drop and heat transfer characteristics of louvered fin heat exchangers. Appl. Mech. Mater. 465-466(2014), 500–504.
[8] Chan Kang H., Jun G.W.: Heat transfer and flow resistance characteristics of louver fin geometry for automobile applications. J. Heat Transfer. 133(2011), 1–6.
[9] Okbaz A., Olcay A.B., Cellek M.S., Pinarbasi A.: Computational investigation of heat transfer and pressure drop in a typical louver fin-and-tube heat exchanger for various louver angles and fin pitches. EPJ Web Conf. 143(2017), 02084.
[10] Park J.S., Kim J., Lee K.S.: Thermal and drainage performance of a louvered fin heat exchanger according to heat exchanger inclination angle under frosting and defrosting conditions. Int. J. Heat Mass Transf. 108(2017), 1335–1339.
[11] Liu X., Chen H., Wang X., and Kefayati G.: Study on surface condensate water removal and heat transfer performance of a minichannel heat exchanger. Energies 13(2020), 5, 1065
[12] Saleem A., Kim M.H.: CFD analysis on the air-side thermal-hydraulic performance of multi-louvered fin heat exchangers at low Reynolds numbers. Energies 10(2017), 6, 1–24.
[13] Bohdal T., Charun H., Sikora M.: Heat transfer during condensation of refrigerants in tubular minichannels. Arch. Thermodyn. 33(2012), 2, 3–22.
[14] ASHRAE: ANSI/ASHRAE Standard 41.2-1987: Standard Methods for Air Velocity and Airflow Measurement (2018).
[15] Manual Ansys-CFX, Release 2020 R2. http://www.ansys.com (accessed 15 July 2020).
[16] Jasinski P.B., Kowalczyk M.J., Romaniak A., Warwas B., Obidowski D., Gutkowski A.: Investigation of thermal-flow characteristics of pipes with helical micro-fins of variable height. Energies 14(2021), 8, 2048.
[17] Kang, Hie-Chan & Jun, Gil.: Heat transfer and flow resistance characteristics of louver fin geometry for automobile applications. J. Heat Transf. 133 (2011), 101802.
Go to article

Authors and Affiliations

Michał Jan Kowalczyk
1
Marcin Łęcki
1
Artur Romaniak
1
Bartosz Warwas
1
Artur Gutkowski
1

  1. Lodz University of Technology, Institute of Turbomachinery, Wólczanska 217/221, 93-005 Łódz, Poland
Download PDF Download RIS Download Bibtex

Abstract

Shell and tube heat exchangers are commonly used in a wide range of practical engineering. The key issue in such a system is the heat exchange between the hot and cold working media. An increased cost of production of these devices has forced all manufacturing companies to reduce the total amount of used materials by better optimizing their construction. Numerous studies on the heat exchanger design codes have been carried out, basically focusing on the use of fully time-dependent partial differential equations for mass, momentum, and energy balance. They are very complex and time-consuming, especially when the designers want to have full information in a full 3D system. The paper presents the 1D mathematical model for analysis of the thermal performance of the counter-current heat exchanger comprised of mixed time-dependent and time-independent equations, solved by the upwind numerical solution method, which allows for a reduction in the CPU time for obtaining the proper solution. The comparison of numerical results obtained from an in-house program called Upwind Heat Exchanger Solver written in a Fortran code, with those derived using commercial software package ASPEN, and those obtained experimentally, shows very good agreement in terms of the temperature and pressure distribution predictions. The proposed method for fast designing calculations appears beneficial for other tube shapes and types of heat exchangers.
Go to article

Authors and Affiliations

Dariusz Kardaś
1
Izabela Wardach-Święcicka
1
Artur Grajewski
2

  1. The Szewalski Institute of Fluid Flow Machinery, Polish Academy of Sciences, Fiszera 14, 80-231 Gdansk, Poland
  2. HEXONIC Sp. z o.o., Warszawska 50, 82-100 Nowy Dwór Gdanski, Poland
Download PDF Download RIS Download Bibtex

Abstract

Combi-steamer condensation hoods are widely used in modern gastronomy. They condense steam produced by the combi-steamer and also filter solid particles, moisture, grease and smells. All these factors negatively affect the staff and dishes, so efficient work of the condensation hoods becomes important. A mathematical and experimental analysis of such a device is described in this paper. First a measurement methodology was designed and measurements of air humidity, temperature and mass flow rates were performed. The measurement procedure concerned dedicated a steam generator and combi-steamer. Next a mathematical model was developed. It was based on mass and energy balances of the condensation hood. The condensate flow rate turned out to be insufficient to fulfill the energy balance while measured directly. Hence, it was calculated from heater’s power of the steam generator and the balance model was validated. The combisteamer had an unknown output, so the condensate flow rate was provided by the balance model after its validation. A preliminary diagnosis of the device was carried out as well.

Go to article

Authors and Affiliations

Mieszko Tokarski
Arkadiusz Ryfa
Piotr Buliński
Marek Rojczyk
Krzysztof Ziarko
Andrzej J. Nowak
Download PDF Download RIS Download Bibtex

Abstract

The paper presents analytical relationships based on the theory of Green’s functions. The relationships refer to instantaneous and continuous as well as point and ring heat sources which are discussed. The relationship relating to continuous ring source is the basis for modelling and designing of spiral ground heat exchangers. Heat transfer in the infinite and semi-infinite body was considered. In the latter case, the image method was discussed. Using the results of measurements regarding heat transfer in the ground with a heat exchanger in the form of a single coil installed, a comparison of calculated ground temperatures with measured values was presented.

Go to article

Authors and Affiliations

Barbara Larwa
Krzysztof Kupiec
Download PDF Download RIS Download Bibtex

Abstract

The paper aims to review the corrosion properties of selected aluminum alloys applied in the automotive industry which are used in heat exchangers, bodyworks and car wires. Particular attention was focused on application of selected chemical compounds which added to corrosive environment in certain amounts lead to decrease of corrosion rate of protected aluminium alloy. Considered different environmental conditions which are simulating real vehicle exploitation. At review analyzed ability to application mentioned compounds on automotive parts, because there is needed fill of following requirements: environmentally friendly, relatively inexpensive and characterized by long-term performance under certain conditions. Main conclusion of review is that there are needed extension of research regarding to application of inhibitive compounds especially on the surface of cars wires.
Go to article

Authors and Affiliations

K. Jakóbczak
1
ORCID: ORCID
R. Kowalik
1
ORCID: ORCID

  1. UST AGH University of Science and Technology in Kraków, Faculty of Non-Ferrous Metals, Department of Physical Chemistry and Metallurgy of Non-Ferrous Metals, Al. Mickiewicza 30, 30-059 Kraków, Poland
Download PDF Download RIS Download Bibtex

Abstract

The paper presents the results of calorimetric tests of segment elements of fireplace inserts. The aim of the work was to optimize their thermal power by replacing the previously used gray cast iron with flake graphite with gray iron with vermicular graphite and replacing the existing geometry of the heat transfer surface with a more developed one. It turned out that the thermal power of the test segments made of cast iron with vermicular graphite was higher compared to the segments of the same shape made of gray cast iron with flake graphite. It was found that the use of segments made of vermicular cast iron with a ferritic matrix allowed for an increase in the thermal power value by dozen percent, compared to segments of the same shape made of vermicular cast iron with a pearlitic matrix. The test results showed that the thermal power of the test segments depends on the variant of the development of both the heat receiving surface and the heat giving off surface. The highest value of the thermal power was obtained when ribbing in the form of a lattice was used on both of these surfaces, and the lowest when using flat surfaces.
Go to article

Bibliography

[1] Directive (2005/32/EC) EUPS Eco-design.
[2] European energy policy (2007). Bruksela 10.02.2007, COM 2007.
[3] Kubica, K. (2010). Conditions for cleaner combustion of solid fuels in domestic thermal energy production installations. Gliwice: Projekt FEWE.
[4] Research report no. 317OA314 (2014). Built-in fireplace insert for solid fuel. Performance tests. Kraków: Instytut Nafty i Gazu. Zespół Laboratoriów Badawczych Sieci, Instalacji i Urządzeń Gazowych. (in Polish).
[5] Podrzucki, Cz., Wojtysik A. (1988). Plastic unalloyed cast iron. Kraków: Part II, AGH Kraków. (in Polish).
[6] Holmgren, D., Dioszegi, A. & Svensson, I.L. (2008). Effect of carbon content and solidification rate on the thermal conductivity of grey cast iron. Tsinghua Science and Technology. 13(2), 170-176.
[7] Greig, G. (1996). Modern ingot mould production. 33 I.F.C., Paper No. 12, New Delhi.
[8] Kinal, G. & Paczkowska M. (2002). The comparison of grey cast irons in the aspects of the possibility of their laser heat treatment. Journal of Research and Applications in Agricultural Engineering. 57(1), 7376.
[9] Dobrzański, L.A. (2000). A lexicon of materials science. Verlag Dashofer, version 1.03.2000 .
[10] Monroe, R.W. & Bates, C.E. (1982). Some thermal and mechanical properties of compacted graphite iron. AFS Trans. 90, 615-619.
[11] Orłowicz, A.W. (2000). Ultrasonic method in foundry industry. Solidification of Metals and Alloys. 2(45). (in Polish).
[12] Mróz, M., Orłowicz, A.W., Tupaj, M., Jacek-Burek, M., Radoń, M., Kawiński, M. (2019). Improvement of operating performance of a cast-iron heat exchanger by application of a copper alloy coating. Archives of Foundry Engineering. 19(3), 84-87.
Go to article

Authors and Affiliations

Marek Mróz
ORCID: ORCID
A.W. Orłowicz
1
ORCID: ORCID
M. Tupaj
1
ORCID: ORCID
M. Lenik
1
ORCID: ORCID
M. Kawiński
2
M.. Kawiński
2

  1. Rzeszow University of Technology, Al. Powstańców Warszawy 12, 35-959 Rzeszów, Poland
  2. Cast Iron Foundry KAWMET, ul. Krakowska 11, 37-716 Orły, Poland
Download PDF Download RIS Download Bibtex

Abstract

The article describes the design of a proven technology for the production of metal foam and porous metal by the foundry. Porous metal formed by infiltrating liquid metal into a mould cavity appears to be the fastest and most economical method. However, even here we cannot do without the right production parameters. Based on the research, the production process was optimised and subsequently a functional sample of metal foam with an irregular internal structure - a filter - was produced. The copper alloy filter was cast into a gypsum mould using an evaporable model.
Furthermore, a functional sample of porous metal with a regular internal structure was produced - a heat exchanger. The aluminium alloy heat exchanger was cast into a green sand mould using preforms. Also, a porous metal casting with a regular internal structure was formed for use as an element in deformation zones. This aluminium alloy casting was made by the Lost Foam method. The aim is therefore to ensure the production of healthy castings, which would find use in the field of filtration of liquid metal or flue gases, in vehicles in the field of shock energy absorption and also in energy as a heat exchanger.
Go to article

Bibliography

[1] Lefebvre, L.P., Banhart, J. & Dunand, D. (2008). Porous metals and metallic foams: current status and recent developments. Advanced Engineering Materials. 10(9), 775-787.
[2] Banhart, J. (2001). Manufacture, characterisation and application of cellular metals and metal foams. Progress in Materials Science. 46(6), 559-632.
[3] Banhart, J. (2007). Metal Foams - from Fundamental Research to Applications [online], URL: < https://www.helmholtz-berlin.de/media/media/spezial/people/banhart/html/B-Conferences/b097_banhart2007.pdf>.
[4] Gaillard, Y., Dairon, J., & Fleuriot, M. (2011). Porous materials: innovations with many uses. Slévárenství. 11-12, roč. LIX, 374-378. (in Czech).
[5] Banhart, J. (2005). Aluminium foams for lighter vehicles. International Journal of Vehicle Design. 37, Nos. 2/3, 114-125. [online]. URL: < http://www.helmholtz-berlin.de/media/media/spezial/people/banhart/html/A-Journals/open/article/a082_banhart2005.pdf>.
[6] García-Moreno, F. Commercial Applications of Metal Foams: Their Properties and Production. [online]. URL: < http://www.mdpi.com/1996-1944/9/2/85/html>.
[7] Banhart, J. Metallic Foams II: properties and application [online]. URL: < http://materialsknowledge.org/docs/ Banhart-talk2.pdf>.
[8] Landolsi, M.W. (2016). Metal foam - an innovative material. [online]. URL: < https://conceptec.net/actualites/innovations/ 111-mousse-metallique-un-materiau-innovant>. (in Czech).
[9] Lulusoso. Composite cladding panel manufacturers [online]. URL: < http://www.lulusoso.com/products/ Composite-Cladding-Panel-Manufacturers.html>.
[10] Erg Materials and Aerospace; Duocel® Foam Cells. [online]. URL: < http://www.ergaerospace.com/products/ fuel-cells.html>.
[11] Kroupová, I., Lichý, P., Ličev, L., Hendrych, J. & Souček, K. (2018). Evaluation of properties of cast metal foams with irregular inner structure. Archives of Metallurgy and Materials. 63(4), 1845-1849. ISSN 1733-3490.
[12] Kroupova, I., Bednarova, V., Elbel, T. & Radkovsky, F. (2014). Proposal of method of removal of mould material from the fine structure of metallic foams used as filters. Archives of Metallurgy and Materials. 59(2), 727-730. ISSN 1733-3490.
[13] Yamada. Y., Shimojima, K., Sakaguchi, Y., Mabuchi, M., Nakamura, M., Asahina, T., Mukai, T., Kanahashi, H. & Higashi, K. (2000). Effects of heat treatment on compressive properties of AZ91 Mg and SG91A Al foams with open-cell structure. Materials Science and Engineering: A. 280(1), 225-228. DOI: https://doi.org/ 10.1016/S0921-5093(99)00671-1.
[14] Gawdzinska, K., Chybowski, L. & Przetakiewicz, W. (2017). Study of thermal properties of cast metal-ceramic composite foams. Archives of Metallurgy and Materials. 17(4), 47-50. ISSN 1897-3310.
[15] Haack, P.D., Butcher, R.P., Kim, T. & Lu, J.T. (2001). Novel lightweight metal foam heat exchangers. porvair fuel cell technology, Inc., Department of Engineering, University of Cambridge. January, [online]. URL: < https://www.researchgate.net/publication/267721239_Novel_Lightweight_Metal_Foam_Heat_Exchangers>.
[16] Radkovský, F., Merta, V. (2020). Use of numerical simulation in production of porous metal casting. Archives of Metallurgy and Materials. 54(2), 259-261. ISSN 1580-2949. DOI: 10.17222/mit.2019.145.
[17] Radkovský, F., Gebauer, M., Kroupová, I., Lichý, P. (2017). Metal foam as a heat exchanger. In METAL 2017, Conference proceedings, 26th Anniversary International Conference on Metallurgy and Materials, Tanger Ltd., Ostrava, 24. - 26. 5. 2017, Hotel Voroněž I, Brno.
[18] Lu, T.J., Stone, H.A. & Ashby, M.F. (1998). Heat transfer in open-cell metal foams. Acta Materialia. 46(10, 12) June, 3619-3635. DOI: https://doi.org/10.1016/S1359-6454(98) 00031-7
[19] Boomsma, K., Poulikakos, D. & Zwick, F. (2003). Metal foams as compact high performance heat exchangers. Mechanics of Materials, 35(12), 1161-1176. DOI: https://doi.org/10.1016/j.mechmat.2003.02.001.
[20] Hutter, C., Büchi, D., Zuber, V. & Rohr, R. (2011). Heat transfer in metal foams and designed porous media. Chemical Engineering Science. 66(17), 1 September 2011, 3806-3814. DOI: https://doi.org/10.1016/j.ces.2011.05.005
[21] Lichý, P., Elbel, T., Kroupová, I. & Radkovský, F. (2017). Preparation and evaluation of properties of cast metallic foams with regular inner structure. Archives of Metallurgy and Materials. 62(3), 1643-1646. ISSN 1733-3490. DOI: 10.1515/amm-2017-0251.
[22] Romanek, T. (2017). Manufacturing and Properties of Cast Metallic Foams with Regular Structure, Ostrava, Diploma thesis, VSB - Technical University of Ostrava, [online]. URL: http://www.ergaerospace.com/products/fuel-cells.htm>.
[23] Radkovský, F., Gebauer, M. & Merta, V. (2018). Optimizing of metal foam design for the use as a heat exchanger. Archives of Metallurgy and Materials. 63(4), 1875-1881. ISSN 1733-3490.

Go to article

Authors and Affiliations

F. Radkovský
1
ORCID: ORCID
V. Merta
1
ORCID: ORCID
T. Obzina
1

  1. VSB - Technical University of Ostrava, Czech Republic
Download PDF Download RIS Download Bibtex

Abstract

Corrosion is a main problem for longtime exploration of heat exchangers in automotive industry. Proper selection of accelerated corrosion test for newly developed material is a key aspect for aluminum industry. The selection of material based on corrosion test includes test duration, chemical spray composition, temperature and number of cycles. The paper present comparison of old and newly developed accelerated corrosion tests for testing automotive heat exchanger. The accelerated test results are comprised with heat exchanger taken from market after life cycle.

Go to article

Authors and Affiliations

Ł. Biało
T. Grodniewicz
P. Żabiński
ORCID: ORCID
Download PDF Download RIS Download Bibtex

Abstract

The Controlled Atmosphere Brazing (CAB) process together with NOCOLOKr flux is associated with the occurrence of potassium fluoroaluminate residue inside the cooler. Excess of this flux residue is known to cause gelation of the coolant, which deteriorates the efficiency of the cooler. The flux residue amount is most often measured via Atomic Absorption Spectroscopy (AAS), in accordance with DIN ISO 9964-3. This is a time-consuming measurement that requires the use of specialized equipment and costly solvents. The following article presents two innovative methods for flux residue measurement after CAB process. They include Scanning Electron Microscopy (SEM) with Energy-Dispersive X-ray Spectroscopy (EDS) and Reflected Light Microscopy (RLM) with Differential Interference Contrast (DIC) module. The accuracy of these methods has been compared to the reference AAS method to evaluate their potential as alternative, less expensive, and quicker measurement methods for determining the quantity of flux residue.
Go to article

Authors and Affiliations

Sławomir NADOLNY
Adam Hamrol
ORCID: ORCID
Michał Rogalewicz
ORCID: ORCID
Adam Piasecki
ORCID: ORCID
Download PDF Download RIS Download Bibtex

Abstract

This paper presents the experimental investigation of an earthto- air heat exchanger for heating purposes in the Patna region of India, using an experimental test rig. In the view of the author, real field experiments have several limitations such as lack of repeatability and uncontrolled conditions. It also takes more time for the response of parameters that depends on nature and climate. Moreover, earth-to-air heat exchangers may be expensive to fabricate and require more land area. Thus, in this work authors executed their experimental work in indoor controllable environments to investigate the thermal performance of an earth-to-air heat exchanger. The actual soil conditions were created and maintained the temperature at 26˚C throughout the soil in the vicinity of pipes. Three horizontal PVC pipes of equal lengths and diameters of 0.0285 m, 0.038 m and 0.0485 m were installed in the test rig. The experiments were performed for different inlet air velocities at ambient air temperature. This study acknowledges that the maximum rise in outlet temperature occurs at a lower speed for smaller pipes. Also, the maximum effectiveness of 0.83 was observed at 2 m/s for the smallest diameter pipe.
Go to article

Bibliography

[1] Uddin M.S., Ahmed R., Rahman M.: Performance evaluation and life cycle analysis of earth to air heat exchanger in a developing country. Energy Build. 128(2016), 254–261.
[2] Yusof T.M., Anuar S., Ibrahim H.: A review of ground heat exchangers for cooling application in the Malaysian climate. J. Mech. Eng. Sci. 8(2015), 1426–1439.
[3] Bisoniya T.S., Kumar A., Baredar P.: Heating potential evaluation of earth-air heat exchanger system for winter season. J. Build. Phys. 39(2015), 3, 242–260.
[4] Sehli A., Hasni A., Tamali M.: The potential of earth-air heat exchangers for low energy cooling of buildings in South Algeria. Energy Proced. 18(2012), 496–506.
[5] D’Agostino D., Marino C., Minichiello F.: Earth-to-air versus air-to-air heat exchangers: A numerical study on the energetic, economic, and environmental performances for Italian office buildings. Heat Transf. Eng. 41(2020), 12, 1040–1051.
[6] Benrachi N., Ouzzane M., Smaili A., Lamarche L., Badache M., Maref W.: Numerical parametric study of a new earth-air heat exchanger configuration designed for hot and arid climates. Int. J. Green Energy 17(2020), 2, 115–126.
[7] Abbaspour-Fard M.H., Gholami A., Khojastehpour M.: Evaluation of an earth-to-air heat exchanger for the north-east of Iran with semi-arid climate. Int. J. Green Energy 8(2011), 4, 499–510.
[8] Lin J., Nowamooz H., Braymand S.,Wolff P., Fond C.: Impact of soil moisture on the long-term energy performance of an earth-air heat exchanger system. Renew. Energy 147(2018), 2, 2676–2687.
[9] Agrawal K.K., Yadav T., Misra R., Agrawal G.D.: Effect of soil moisture contents on thermal performance of earth-air-pipe heat exchanger for winter heating in arid climate: In situ measurement. Geothermics 77 (2019), 12–23
[10] Abu-Hamdeh N.H.: Thermal properties of soils as affected by density and water content. Biosyst. Eng. 86(2003), 1, 97–102.
[11] Balghouthi M., Kooli S., Farhat A., Daghari H., Belghith A.: Experimental investigation of thermal and moisture behaviors of wet and dry soils with buried capillary heating system. Sol. Energy 79(2005), 6, 669–681.
[12] Mihalakakou G., Santamouris M., Asimakopoulos D.: Use of the ground for heat dissipation. Energy. 19(1994), 17–25.
[13] Gan G.: Simulation of dynamic interactions of the earth–air heat exchanger with soil and atmosphere for preheating of ventilation air. Appl. Energy 158(2015), 118–132.
[14] Abu-Hamdeh N.H., Reederb R.C.: Soil thermal conductivity effects of density, moisture, salt concentration, and organic matter. Soil Sci. Soc. Am. J. 64(2000), 1285–1290.
[15] Mei V.C.: Effect of backfilling material on ground coil performance. In: Proc. Ann. meeting of the ASHRAE, Nashville, 28 Jun, 1987, Oak Ridge Nat. Lab. 1987.
[16] Shojaee S.M.N., Malek K.: Earth-to-air heat exchangers cooling evaluation for different climates of Iran. Sustain. Energy Technol. Assess. 23(2017), 111–120.
[17] Mathur A., Srivastava A., Agrawal G.D., Mathur S., Mathur J.: CFD analysis of EATHE system under transient conditions for intermittent operation. Energy Build. 87(2015), 37–44.
[18] Serageldin A.A., Abdelrahman A.K., Ookawara S.: Earth-air heat exchanger thermal performance in Egyptian conditions: experimental results, mathematical model, and computational fluid dynamics simulation. Energy Convers. Manage. 122(2016), 25–38.
[19] Ahmad Sn., Prakash O.: Optimization of earth air tube heat exchanger for cooling application using Taguchi technique. Int. J. Heat Technol. 38(2020), 4, 854–862.
[20] Vargas J.V.C., Ordonez. J.C., Zamfirescu C., Campos M.C., Bejan A.: Optimal ground tube length for cooling of electronics shelters. Heat Transf. Eng. 26(2005), 10, 8–20.
[21] Ahmad S.N., Prakash O.: Optimization of ground heat exchanger of the ground source heat pump system based on exergetic analysis using Taguchi technique. Proc. Inst. Mech. Eng. C. J. Mech. Eng. Sci. 235(2021), 21, 5892–5901.
[22] Gao J., Li A., Xu X., Gang W., Yan T.: Ground heat exchangers: Applications, technology integration and potentials for zero energy buildings. Renew. Energy 128(2018), 337–349.
[23] Ahmad S.N., Prakash O.: A review on pre-installing investigations of earth air tube heat exchanger (EATHE). In Advances in Industrial Automation and Smart Manufacturing (A. Arockiarajan, M. Duraiselvam, Ramesh Raju, Eds.). Springer, Singapore 2020, 225–232.
[24] Yassine B., Ghali K., Ghaddar N., Chehab G., Srour I.: Effectiveness of the earth tube heat exchanger system coupled to a space model in achieving thermal comfort in rural areas. Int. J. Sustain. Energy 33(2014), 3, 567–586.
[25] Qi D., Li S., Zhao C., Xie W., Li A.: Structural optimization of multi-pipe earth to air heat exchanger in greenhouse. Geothermics 98(2022), 102288.
[26] Amanowicz A.: Influence of geometrical parameters on the flow characterictics of multi-pipe earth-to-air heat exchangers- experimental and CFD investigations. Appl. Energy 226(2018), 849–861.
[27] Amanowicz L., Wojtkowiak J.: Comparison of single- and multipipe earth-to-air heat exchangers in terms of energy gains and electricity consumption: A case study for the temperate climate of central europe. Energies 14(2021), 8217, 1–28.
[28] Hasan M.I., Noori S.W., Shkarah A.J.: Parametric study on the performance of the earth to air heat exchanger for cooling and heating applications. Heat Transf. – Asian Res. 48(2019), 4, 1805–1829.
[29] Wu H., Wang S., Zhu D.: Modelling and evaluation of cooling capacity of earthair- pipe systems. Energy Convers. Manage. 48(2007), 1462–1471.
[30] Ghosal M.K., Tiwari G.N.: Modeling and parametric studies for thermal performance of an earth to air heat exchanger integrated with a greenhouse. Energy Convers. Manage. 47(2006), 1779–1798.
[31] Ahmed S.F., Amanullah M.T.O., Khan M.M.K., Rasul M., Hassan N.M.S.: Parametric study on thermal performance of horizontal earth pipe cooling system in summer. Energy Convers. Manage. 114(2016), 324–337. [32] Singh B., Kumar R., Asati A.K.: Influence of parameters on performance of Earth-to-air heat exchanger in hot-dry climate. J. Mech. Sci. Technol. 32(2018), 5457–5463.
[33] Liu Z., Yu Z., Yang T., Roccamena L., Sun P., Li S., Zhang G., Mankibi M.: Numerical modeling and parametric study of a vertical earth-to-air heat exchanger system. Energy 172(2019), 220–231.
[34] Hasan M.I., Noori S.W.: Study the potential of using Earth to air heat exchanger for cooling and heating of the residential buildings in Iraq. Heat Transf. – Asian Res. 48(2019), 9, 1–26.
[35] Ahmad S.N., Prakash O.: Earth air tube heat exchanger - A parametric study. In: Theoretical, Computational, and Experimental Solutions to Thermo-Fluid Systems (M. Palanisamy, V. Ramalingam, M. Sivalingam, Eds.), Lecture Notes in Mechanical Engineering. Springer 2021, 53–62.
[36] Amanowicz L., Wojtkowiak J.: Thermal performance of multi-pipe earth-to-air heat exchangers considering the non-uniform distribution of air between parallel pipes. Geothermics 88(2020), 1–11.
[37] Amanowicz L., Wojtkowiak J.: Approximated flow characteristics of multi-pipe earth-to-air heat exchangers for thermal analysis under variable airflow conditions. Renew. Energy 158(2020), 585–597.
[38] Sakhri N., Menni Y., Chamkha A.J., Lorenzini G., Ameur H., Kaid N., Bensafi M.: Experimental study of an earth-to-air heat exchanger coupled to the solar chimney for heating and cooling applications in arid regions. J. Therm. Anal. Calorim. 145(2020), 3, 1–10.
[39] Chel A., Tiwari G.: Stand-alone photovoltaic (PV) integrated with earth to air heat exchanger (eahe) for space heating/cooling of adobe house in New Delhi (India). Energy Convers. Manage. 51(2010), 393–409.
[40] Li H., Yu Y., Niu F., Shafik M., Chen B.: Performance of a coupled cooling system with earth-to-air heat exchanger and solar chimney. Renew. Energy 62(2014), 468–77.
[41] Maerefat M., Haghighi A.: Passive cooling of buildings by using integrated earth to air heat exchanger and solar chimney. Renew. Energy 35(2010), 2316–24.
[42] Singh B, Asati A., Kumar R.: Evaluation of the cooling potential of earth-to-air heat exchanger using concrete pipes. Int. J. Thermophys. 42(2021), 2, 1–19.
[43] Lee K.H., Strand R.K.: The cooling and heating potential of an earth tube system in buildings. Energy Build. 40(2008), 486–494.
[44] Zhao Y., Li R., Ji C., Huan C., Zhang B., Liu L.: Parametric study and design of an earth-to-air heat exchanger using model experiment for memorial heating and cooling. Appl. Therm. Eng. 148(2019), 838–845.
[45] Rosa N., Soares N., Costa J.J., Santos P., Gervasio H.: Assessment of an earth-air heat exchanger (EAHE) system for residential buildings in warm summer Mediterranean climate. Sustain. Energy Technol. Assess. 38(2020), 1–11.
[46] Misra A.K., Gupta M., Lather M., Garg H.: Design and performance evaluation of low-cost Earth to air heat exchanger model suitable for small buildings in arid and semi-arid regions. KSCE J. Civ. Eng. 19(2015), 4, 853–856.
[47] Yoon S., Lee S.R., Go G.H.: Evaluation of thermal efficiency in different types of horizontal ground heat exchangers. Energy Build. 105(2015), 100–105.
[48] Molcrette V.F.A., Autier V.R.B.: New expression to calculate quantity of recovered heat in the earth-pipe-air heat-exchanger operating in winter heating mode. Arch. Thermodyn. 41(2020), 2, 103–117
[49] Yang W., Lu P., Chen Y.: Laboratory investigations of the thermal performance of an energy pile with spiral coil ground heat exchanger. Energy Build. 128(2016), 491–502.
[50] Elminshawy N.A.S., Siddiqui F.R., Farooq Q.U., Addas M.F.: Experimental investigation on the performance of earth-air pipe heat exchanger for different soil compaction levels. Appl. Therm. Eng. 124(2017), 1319–1327.
[51] Kim M.J., Lee S.R., Yoon S., Jeon J.S.: An applicable design method for horizontal spiral-coil-type ground heat exchangers. Geothermics 72(2018), 338–347.
[52] Yusof T.M., Ibrahim H., Azmi W.H., Rejab M.R.M.: Thermal analysis of earthto- air heat exchanger using laboratory simulator. Appl. Therm. Eng. 134(2018), 130–140.
[53] Agrawal K.K., Misra R., Agrawal G.D.: Improving the thermal performance of ground air heat exchanger system using sand-bentonite (in dry and wet condition) as backfilling material. Renew. Energy 146(2020), 2008–2023.
[54] Mazarron F.R., Cid-Falceto J., Canas I.: Ground thermal inertia for energy efficient building design: A case study on food industry. Energies 5(2012), 2, 227–242.
[55] Mihalakakou G., Santamouris M., Asimakopoulos D.: Modelling the thermal performance of earth-to-air heat exchangers. Sol. Energy 53(1994), 3, 301–305.
[56] Badescu V.: Simple and accurate model for the ground heat exchanger of a passive house. Renew. Energy 32(2007), 5, 845–855.
[57] Mathur A., Srivastava J., Mathur S., Agrawal G.D.: Transient effect of soil thermal diffusivity on performance of EATHE system. Energy Rep. 1(2015), 17–21.
[58] Zhang N., Wang Z.: Review of soil thermal conductivity and predictive models. Int. J. Therm. Sci. 117(2017), 172–183.
[59] Holman J.P.: Experimental Methods for Engineers (8th Edn.). Tata McGraw-Hill, New York 2007.
[60] Bansal V., Misra R., Agrawal G.D., Mathur J.: Performance analysis of earthpipe- air heat exchanger for winter heating. Energy Build. 41(2009), 11, 1151–1154.
Go to article

Authors and Affiliations

Saif Nawaz Ahmad
1
Om Prakash
1

  1. National Institute of Technology Patna, Bihar 800005, India

This page uses 'cookies'. Learn more