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Abstract

The densification behavior of H13 tool steel powder by dual speed laser scanning strategy have been characterized for selective laser melting process, one of powder bed fusion based metal 3d printing. Under limited given laser power, the laser re-melting increases the relative density and hardness of H13 tool steel with closing pores. The single melt-pool analysis shows that the pores are located on top area of melt pool when the scanning speed is over 400 mm/s while the low scanning speed of 200 mm/s generates pores beneath the melt pool in the form of keyhole mode with the high energy input from the laser. With the second laser scanning, the pores on top area of melt pools are efficiently closed with proper dual combination of scan speed. However pores located beneath the melt pools could not be removed by second laser scanning. When each layer of 3d printing are re-melted, the relative density and hardness are improved for most dual combination of scanning. Among the scan speed combination, the 600 mm/s by 400 mm/s leads to the highest relative density, 99.94 % with hardness of 53.5 HRC. This densification characterization with H13 tool steel laser re-melting can be efficiently applied for tool steel component manufacturing via metal 3d printing.

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Authors and Affiliations

Im Doo Jung
Jungho Choe
Jaecheol Yun
Sangsun Yang
Dong-Yeol Yang
Yong-Jin Kim
Ji-Hun Yu
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Abstract

Welding of AISI H13 tool steel which is mainly used in mold making is difficult due to the some alloying elements and it high hardenability. The effect filler metal composition on the microstructural changes, phase evolutions, and hardness during gas tungsten arc welding of AISI H13 hot work tool steel was investigated. Corrosion resistance of each weld was studied. For this purpose, four filler metals i.e. ER 312, ER NiCrMo-3, ER 80S, and 18Ni maraging steel were supplied. Potentiodynamic polarization test and electrochemical impedance spectroscopy (EIS) were used to study the corrosion behavior of weldments. It was found the ER 80S weld showed the highest hardness owing to fully martensitic microstructure. The hardness in ER 312 and ER NiCrMo3 weld metals was noticeably lower than that of the other weld metals in which the microstructures mainly consisted of austenite phase. The results showed that the corrosion rate of ER 312 weld metal was lower than that other weld metals which is due to the high chromium content in this weld metal. The corrosion rate of ER NiCrMo-3 was lower than that of 18Ni maraging weld. The obtained results from EIS tests confirm the findings of potentiodynamic polarization tests.
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Authors and Affiliations

Sadegh Varmaziar
1
ORCID: ORCID
Hossein Mostaan
1
ORCID: ORCID
Mahdi Rafiei
2
ORCID: ORCID
Mahdi Yeganeh
3
ORCID: ORCID

  1. Faculty of Engineering, Department of Materials and Metallurgical Engineering, Arak University, Arak 38156-8-8349, Iran
  2. Advanced Materials Research Center, Department of Materials Engineering, Najafabad Branch, Islamic Azad University, Najafabad, Iran
  3. Department of Materials Science and Engineering, Faculty of Engineering, Shahid Chamran University of Ahvaz, Ahvaz, Iran

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