The paper discusses the influence of the initial parameters on the strength parameters of S235JR steel at low stress triaxiality. The analysis was performed using the Gurson-Tvergaard-Needlem (GTN) material model, which takes into consideration the material structure. The initial material porosity was defined as the void volume fraction f₀. The fully dense material without pores was assumed and the typical and maximum values of porosity were considered for S235JR steel in order to analyse the porosity effect. The strength analysis of S235JR steel was performed basing on the force-elongation curves obtained experimentally and during numerical simulations. Taking into consideration the results obtained, the average values of the initial void volume fraction f₀ = 0.001 for S235JR steel is recommended to use in a common engineering calculations for elements operating at low stress triaxiality. In order to obtain more conservative results, the maximum values of f₀ = 0.0024 may be used.

Block tearing is a failure mode of steel connections based on rupture of material. In this paper, a numerical model is developed to capture fracture initiation and progression until failure in steel angles connected by one leg using single row of bolts. It was realized using Gurson-Tvergaard-Needleman porous material model, which can accurately trace the behaviour of steel at plastic and ultimate range. Obtained results are validated on laboratory test results in global and local terms. Stress distribution along the failure paths in the gross and net area subjected to shear and tension was investigated for different geometrical arrangements of connections. Observation of rupture mechanisms allowed to compare the design procedures given in Eurocode 3 with connections behaviour. Results of analysis indicate that both plastic stress distribution in gross shear area and ultimate stress distribution in net shear area can limit block tearing resistance, which is consistent with the newest code provisions.

This paper deals with problems of failure mechanisms of S235JR structural steel. One of the fundamental parameters of the Gurson-Tvergaard-Needleman damage mechanics-based material model is considered in order to describe the behaviour of the material at the plastic range. The analysis was performed on the void volume fraction f_F determined at failure of S235JR steel. The case of low initial stress triaxiality η = 1/3 was taken into consideration. Different from the most popular methods such as curve-fitting, the experimental method based on the digital image analysis of the fracture surface of S235JR steel is proposed in order to determine the critical parameter f_F.

The effect of the initial porosity on the material response under multi-axial stress state for S235JR steel using the Gurson-Tvergaard-Needleman (GTN) material model was examined. Three levels of initial porosity, defined by the void volume fraction f₀, were considered: zero porosity for fully dense material without pores, average and maximum porosity according to the metallurgical requirements for S235JR steel. The effect of the initial porosity on the material response was noticed for tensile elements under multi-axial stress state defined by high stress triaxiality σₘ/σe = 1.345. This effect was especially noticeable at the range of the material failure. In terms of the load-bearing capacity of the elements, the conservative results were obtained when maximum value of f₀ = 0.0024 was used for S235JR steel under multi-axial stress state, and this value is recommended to use in the calculations in order to preserve the highest safety level of the structure. In usual engineering calculations, the average porosity defined by f₀ = 0.001 may be applied for S235JR.