3D printing in FDM (Fused Deposition Modelling) technology is commonly used, mainly in the preparation of prototypes, but also for the production of ready-made elements. Objects printed using the FDM method have characteristic, adverse surface features related to the limitations of this technology. That is why surface treatment of 3D prints becomes crucial. One of the method is metal plating of elements. The most frequently used material in FDM technology is PLA (polylactic acid) and ABS (acrylonitrile butadiene styrene). Study of surface parameters determination for ABS prints after galvanic copper plating is presented in this paper. For this purpose, samples printed with ABS were smoothed in acetone vapour. Most favorable parameters of the surface were obtained for samples that had contact with acetone vapour for 60 minutes. Ultimately, surface analysis of samples after graphite coating and subjected to copper plating was performed. It was found that surface parameters are close to results obtained with traditional methods of metal processing.
The influence of the processing temperature of polylactide (PLA) on the structure geometry changing (SGC) and its functional properties were analyzed. The PLA samples subjected to testing were manufactured using incremental fused deposition modeling technology (FDM) with processing temperatures ranging from 180°C to 230°C. The topography of the PLA surfaces formed during heat dissipation and generated by the work table was analyzed. The roughness measurements were carried out using the profile method in accordance with PN ISO 3274: 2011. Registered profiles of the surfaces were analyzed numerically in fractal terms using the method of the S(Δx) structure function. The functional properties of the PLA surface were evaluated on the basis of Abbott-Firestone curves, according to PN EN ISO 13565–2: 1999.
This paper presents results of a research on the possibilities of applying 3D printed casting models for small production series as alternative to traditional tooling production on automated DisaMatch mould production lines. The main task was to verify and compare the dimensions of the 3D printed models before and after moulding process. The paper discusses main advantages and disadvantages of the 3D printing methods used like FDM (Fused Deposition Modeling)/FFF (Fused Filament Fabrication), SLA (stereolitography) and DPP (Daylight Polymer Printing). Measurement of casting model outside dimension change resulting from moulding sand friction on their surface was made with the use of GOM INSPECT software on the basis of 3D scans made with ATOS TripleScan optical scanner. Hardness of 3D printed models made of ABS, Z-ULTRAT, three different photopolymer resins (from FormLab and Liquid Crystal companies) was verified. The result of the research printed models usability for the foundry industry was presented.
Additive manufacturing in recent years has become one of the fastest growing technologies.
The increasing availability of 3D printing devices means that every year more and more
devices of this type are found in the homes of ordinary people. Unfortunately, air pollution is
formed during the process. Their main types include Ultra Fine Particles (UFP) and Volatile
Compounds (VOC). In the event of air flow restriction, these substances can accumulate in
the room and then enter the organisms of people staying there. The article presents the
main substances that have been identified in various studies available in literature. Health
aspects and potential threats related to inhalation of substances contained in dusts and gases
generated during the process are shown, taking into account the division into individual types
of printing materials. The article also presents the differences between the research results
for 3d printing from individual plastics among different authors and describes possible causes
of discrepancies.
Buildings consume half of all energy use and are also responsible for a similar proportion of carbon dioxide emission. The heat transfer across the building envelope - the shell of a house that separates the inside and outside - should generally be minimized. In the paper validation and verification based on Building Energy Simulation Test (BESTEST) of Energy3D computer code is presented. Next, computations performed by means of Energy 3D and Energy Plus for BESTEST building are compared. In the last part of the paper results for computations for real building are presented. Program Energy 3D proved to be an excellent tool for qualitative and quantitative analysis of buildings with respect to energy consumption.
In longwall absolute methane emission rate forecasting, the range of the destressing zone is determined empirically and is not considered to be dependent on the geomechanical parameters of the rock strata. This simplification regarding destressing zone determination may result in significant differences between the forecast and the actual methane emission rates. During the extraction of coal seams using a system involving longwalls with caving under the conditions of low rock mass geomechanical parameters, the absolute methane emission rate forecasts are typically underestimated in comparison to the actual methane emission rates.
In order to examine the influence of the destressing zones on the final forecasting result and to assess the influence of the rock mass geomechanical parameters on the increased accuracy of forecast values, destressing zones were determined for three longwalls with lengths ranging from 186 to 250 m, based on numerical modelling using the finite difference method (FDM). The modelling results confirmed the assumptions concerning the upper destressing zone range adopted for absolute methane emission rate forecasting. As for the remaining parameters, the destressing zones yielded great differences, particularly for floor strata. To inspect the accuracy of the FDM calculation result, an absolute methane emission rate forecasting algorithm was supplemented with the obtained zones. The prepared forecasts, both for longwall methane emission rates as well as the inflow of methane to the longwalls from strata within the destressing zone, were verified via underground methane emission tests. A comparative analysis found that including geomechanical parameters in methane emission rate forecasting can significantly reduce the errors in forecast values.