The paper analyzes, from the geometrical aspect, the quality of the new flux cored wire intended for cladding process in function of changes in cladding parameters such as welding speed, coefficient of thermal conductivity, power source setting, the length of projecting portion of the electrode. The results of bead geometry analysis allows to illustrate the nature of the impact of the examined input variables on parameters of generated surface. The most important parameters here are the depth of penetration and the height of clad. The experimental data were processed using the Plackett-Burman experiment, which describes the impact of technological parameters on the main parameters used during production of resisting panels. It shows mathematical relations describing correlations between the input parameters and the value of depth of penetration and hight of bead made by Flux Cored Arc Welding (FCAW).