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Abstract

2060-T8 Al-Li alloy was friction stir butt welded under natural and water cooling conditions. Microstructures and mechanical properties of the welding joints were mainly compared and discussed. By spraying water on the top surface of stir zone, the grain size was reduced, attributing to the improvement of microhardness. The maximum tensile strength under the water cooling reached 461.1 MPa. The joint fractured at the stir zone due to the thickness reduction and the joint softening. The fracture surface consisted of many dimples with various sizes, indicating the typical ductile fracture. The strategy to apply the low heat input at the welding stage and high cooling rate at the cooling stage during FSW is necessary to obtain a high-quality FSW joint.

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Authors and Affiliations

Lin Ma
ORCID: ORCID
Shiyu Niu
Shude Ji
ORCID: ORCID
Peng Gong
ORCID: ORCID
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Abstract

Two strength-age hardening aluminum-lithium alloys: Al-2.3wt%Li and Al-2.2wt%Li-0.1wt%Zr in two different heat treatment conditions: solution state (S) and additionally in aging state (A) were severely plastically deformed by rolling with cyclic movement of rolls (RCMR) method to produce ultrafine – grained structure. Two thermo-mechanical treatments were used: (S+A+RCMR) and (S+RCMR+A+RCMR). To investigate the combined effect of plastic deformation and heat treatment, tensile tests were performed. Microstructural observations were undertaken using scanning transmission electron microscopy (STEM), and scanning transmission electron microscopy (SEM) equipped with electron backscattering diffraction detector (EBSD). Based on the obtained results, it can be deduced that maximum mechanical properties as: yield strength (YS) and ultimate tensile strength (UTS) could be achieved when the microstructure of alloys is in (S+A+RCMR) state. For samples in (S+RCMR+A+RCMR) state, ductility is higher than for (S+A+RCMR) state. The microstructural results shows that the favourable conditions for decreasing grain size of alloys is (S+A+RCMR) state. Additionally, in this state is much greater dislocation density than for (S+RCMR+A+RCMR) state. The microstructure of alloys in (S+RCMR+A+RCMR) state is characterized by grains/subgrains with higher average diameter and with higher misorientation angles compared with (S+A+RCMR) state.

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Authors and Affiliations

A. Brzezińska
A. Urbańczyk-Gucwa
R. Molak
K. Rodak

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