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Abstract

In order for the ultimate state methods to be applied in dimensioning of the load-bearing elements in a conveyance, it is required that their design loads during their normal duty cycle and under the emergency braking conditions should be first established. Recently, efforts have been made to determine the interaction forces between the shaft steelwork and the conveyance under the normal operating condition [1,2]. Thus far, this aspect has been mostly neglected in design engineering. Measurement results summarised in this paper and confronted with the theoretical data [3] indicate that the major determinant of fatigue endurance of conveyances is the force acting horizontally and associated with the conveyance being hoisted in relation to the vertical force due to the weight of the conveyance and payload.
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Bibliography

[1] F . Matachowski, PhD thesis, Opracowanie kryteriów projektowania wybranych elementów nośnych naczynia wydobywczego. AGH University of Science and Technology, Kraków, Poland (2011).
[2] S. Wolny, F. Matachowski, Operating Loads of the Shaft Steelwork – Conveyance System dne to Ranchon Irregularities of the Guiding Strings. Arch. Min. Sci. 55 (3), 589-603 (2010).
[3] S. Wolny, Wybrane problemy wytrzymałościowe w eksploatacji górniczych urządzeń wyciągowych. Monografia. Problemy Inżynierii Mechanicznej i Robotyki, AGH, Nr 20, Kraków (2003).
[4] M. Płachno, Metoda dynamiczna badań stanu zmienności naprężeń w cięgnach naczyń wyciągowych powodowanego nierównościami torów prowadzenia. In monograph: Transport szybowy 2007, Wydawnictwo KO MAG, Gliwice, II , 51-60 (2007).
[5] M. Płachno, Mathematical model of transverse vibrations of a high-capacity mining skip due misalignment of the guiding tracks in the hoisting shaft. Arch. Min. Sci. 63 (1), 3-26 (2018).
[6] D . Fuchs, H. Noeller, Untersuchungen an Haupttraggliedern hochbeanspruchter Fördermittel. Sonderabdruck aus Glückauf 124 (9), 512-514 (1998).
[7] M. Płachno, Z. Rosner, Możliwości wczesnego wykrywania procesów zmęczeniowych w cięgnach naczyń wyciągów górniczych. Bezpieczeństwo Pracy i Ochrona Środowiska w Górnictwie, Wydanie Specjalne, 241-246 (1997).
[8] S. Wolny, Interactions in mechanical systems due to random inputs on the example of a mine hoist. International Education & Research Journal, Engineering 1 (5), 70-74 (2015).
[9] S. Wolny, Displacements in mechanical systems due to random inputs in a mine hoist installation. Engineering Transactions 65 (3), 513-522 (2017).
[10] S. Wolny et al., Research work, Opracowanie kryteriów oceny konstrukcji nośnej naczyń górniczych wyciągów szybowych w aspekcie przedłużenia okresu bezpiecznej eksploatacji. Katedra Wytrzymałości Materiałów i Konstrukcji, AGH University of Science and Technology, Kraków (2003) (unpublished).
[11] A . Pieniążek, J. Weiss, A. Winiarz, Procesy stochastyczne w problemach i zadaniach. Wydawnictwo Politechniki Krakowskiej, Kraków (1999).
[12] V.A. Sretlickij, Slucajnye kolebanija mechaniceskich system. Moskva: Masinostroenie (1976).
[13] S. Wolny, Loads experienced by load-bearing components of mine hoist installations due to random irregularities and misalignments of the guide strings. Journal of Machine Construction and Maintenance 3 (110), 79-86 (2018).
[14] S. Wolny, S. Badura, Wytrzymałość cięgien nośnych górniczego naczynia wydobywczego. Journal of Civil Engineering, Environment and Architecture 34 (64), 149-158 (2017).
[15] S. Kawulok, Oddziaływanie zbrojenia szybu na mechanikę prowadzenia naczynia wyciągowego. Prace GIG, Katowice (1989).
[16] Przepisy górnicze „Rozporządzenie Rady Ministrów z dnia 30 kwietnia 2004 r. w sprawie dopuszczenia do stosowania w zakładach górniczych (Dz.U. Nr 99, poz. 1003 z 2005 r. Nr 80, poz. 695 oraz z 2007 r. Nr 249, poz. 1853, pkt 1.2 Naczynia wyciągowe” (2004).
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Authors and Affiliations

Stanisław Wolny
1
ORCID: ORCID

  1. AGH University of Science and Technology, Al. A. Mickiewicza 30, 30-059 Krakow, Poland
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Abstract

The advance of technical state criteria for elements of mining hoists demands a basic strength-fatigue analysis where the real values of loads and the real time function of the load variability could be used. That problem concerns also the suspension gear of skip and balance ropes, where fatigue durability should be considered as time function related to the hoist facility type. Such objective can not be achieved without comprehensive study of the dynamics of processes both in the regular operation of the facility and in its emergency states. In this work the author presents some considerations, that are however, limited to the analysis of dynamic phenomena observed in the condition of the emergency braking of the hoist facility. The results were verified by load measurements taken for some elements of the analysed real object system.
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Authors and Affiliations

Stanisław Wolny
ORCID: ORCID
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Abstract

The iron ore mine owned by the state concern of Luossavaara – Kiirunavaara AB-LKAB state concern has several mining skip shaft hoists for drawing iron ore. Despite using modern systems to secure the travel of these hoists in line with the Swedish regulations, units intended for the emergency breaking of vessels must be used in the so-called free travel paths in the tower and in the shaft sump. The paper discusses the main requirements that, in accordance with the Swedish regulations as regards the operational use of mining shaft hoists, must be met by devices of this type and a solution was proposed for a structure design of the braking unit for the mining shaft hoist installed in the B-1 shaft in the Kiruna mine. The frictional braking system in the form of moving bumping beams was decided to be used in the said hoist, developed in the Cable Transport Department in the University of Science and Technology in Krakow. The action of moving bumping beams consists in these beams, placed at the beginning of free travel paths, not only braking the rushing hoist vessels but also (with the integrated units for vessel capture) performing the function of grips. They secure the vessels against falling down into the shaft after the finished braking process. The advantage of such a solution is that the structural elements: the guiding shank of the tower, the head of the vessel and the bumping beams, transfer many times lower values of dynamic forces at the time of the strike of the vessel against the moving bumping beams when compared with dynamic forces arising at the time of the hit of the vessel against the fixed bumping beams. In the process of designing moving bumping beams, braking simulation is an important stage conducted with a computer program developed in KTL AGH. This program enables the modelling of load-bearing and balance ropes as flexible elements with elastic and suppressing properties. The results of these simulations, especially in the scope of the achieved braking deceleration of the vessels, the values of braking distances and forces in the load-bearing ropes are crucial in confirming the correctness of the assumed concept of the emergency braking system. The braking units in the form of moving bumping beams have been executed by the Polish company Coal-Bud Sp. z o.o. and are now being integrated in the tower and in the shaft sump of the B-1 shaft of the Kiruna mine in Sweden.

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Authors and Affiliations

Tomasz Rokita
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Abstract

The aim of the study was to develop an assessment methodology for the temperature of the surface of the friction pair during the braking for mine hoists. During the braking process, the work of friction is transformed into heat at the level of friction surfaces, and in case high temperatures are reached, the friction coefficient is influenced negatively, thus the risk of braking failure exists. In the first part of the study we measured the temperature of the friction surfaces for a particular case of hoist in real braking conditions. In the second part of the study is presented a theoretical model for the calculation of the temperatures resulted in the braking process for the hoist equipped with shoe brakes. The theoretical model for calculation was simulated numerically for a particular case in real braking conditions. Based on the conclusions resulted after the study, a series of hypotheses and recommendations for adjusting the control of the process parameters have been given out, in order to avoid the excessive heating of the brakes of the hoists and, respectively, their improved safety, maintenance and availability.

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Authors and Affiliations

Miorita Ungureanu
Nicolae Stelian Ungureanu
Marius Cosma
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Abstract

Scientific research discussed in the present article is focused on the determination of the vertical conveyance capacity in the process of mining minerals, while applying a mathematical calculation and verification of the calculation results by simulation. Input parameters for the capacity calculation include the transport cycle time. The article presents the results of measuring a transport cycle during the operation and a calculation of the transport cycle while using known formulas. On the basis of the observed findings, two methods of increasing the hoisting machine capacity were proposed. The first method is increasing the velocity from the original value of 6 m.s–1 to the velocity of 7 m.s–1. In this case, we achieved the daily capacity increase in 2-2.5%. The second method consisted in changing the hoisting machine acceleration and deceleration modes by which we achieved as much as 9% increase in the daily capacity. The article also describes a transport cycle simulation model, with its output being the number of work cycles parameter. The obtained parameter was used again in the capacity calculation. The simulation model was used in experiments for both, the current status as well as proposed solutions. The simulation model serves also for calculation verification.

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Authors and Affiliations

Janka Saderova
Martin Straka
Dragana Jelisavac Erdeljan
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Abstract

This paper focused on a study concerned with the motion of platforms at loading stations during truck changing in Trucklift slope hoisting system built in Jaeryong open-pit iron mine, DPR of Korea. The motion of platform in Trucklift slope hoisting system produces undesirable effect on truck changing. To analyze the motion of platform during truck changing, we built the dynamic model in ADAMS environment and control system in MATLAB/Simulink. Simulation results indicate that the normal truck changing can be realized without arresters at loading stations by a reasonable structural design of platforms and loading stations.
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Bibliography

[1] A.A. Kuleshov, RU Patent, 2168630 C1, filed June 10 (2001).
[2] W . Peter, WO, 2008/138055 A1, filed Nov. 20 (2008).
[3] J.D. Tarasov, RU Patent, 2284958 C1, filed Oct. 10 (2006).
[4] http://www.siemagtecberg.com/infocentre/technical-information/ti_27-trucklift.html, accessed: 05.02.2017
[5] M. Schmid, Tire modeling for multibody dynamics applications. Technical Report, sbel.wisc.edu, University of Wisconsin‐Madison, 5-14 (2011)
[6] X.B. Ning, C.L. Zhao, J.H. Shen, Procedia Engineering 16, 333-341 (2011).
[7] X.Q. Zhang, B. Yang, C. Yang, G.N. Xu, Procedia Engineering 37, 120-124 (2012).
[8] P.G. Adamczyk, D. Gorsich, G. Hudas, J. Overholt, Proceedings of SPIE 5083, 63-74 (2003).
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Authors and Affiliations

Tok Hyong Han
1
ORCID: ORCID
Kwang Hyok Kim
1
ORCID: ORCID
Un Chol Han
2
ORCID: ORCID
Kwang Myong Li
2
ORCID: ORCID

  1. Kim Chaek University of Technology, Faculty of Mining Engineering, Pyongyang, Democratic People’s Republic of Korea
  2. Kim Chaek University of Technology, School of Science and Engineering, Pyongyang, Democratic People’s Republic of Korea

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