The paper presents a practical example of improving quality and occupational safety on automated casting lines. Working conditions

on the line of box moulding with horizontal mould split were analysed due to low degree of automation at the stage of cores or filters

installation as well as spheroidizing mortar dosing. A simulation analysis was carried out, which was related to the grounds of introducing

an automatic mortar dispenser to the mould. To carry out the research, a simulation model of a line in universal Arena software

for modelling and simulation of manufacturing systems by Rockwell Software Inc. was created. A simulation experiment was carried out

on a model in order to determine basic parameters of the working system. Organization and working conditions in other sections of the line

were also analysed, paying particular attention to quality, ergonomics and occupational safety. Ergonomics analysis was carried out

on manual cores installation workplace and filters installation workplace, and changes to these workplaces were suggested in order

to eliminate actions being unnecessary and onerous for employees.