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Abstract

The Jurassic kaolinite-illite clays in Rozwady (Opoczno region) were exploited for the needs of the chamotte fireclay refractories plant in Opoczno built in the years 1926–1928. Until the World War II, these clays were a major component of ceramic sets used for manufacturing quartz-chamotte refractories applicable to steel-making ladles in the Upper Silesian steel works. In the year 1990, due to a drastically low demand for chamotte refractories in Poland, both the plant in Opoczno and the Mroczków-Rozwady clay underground mine were shut down. However, recent years have brought about a renewed interest in exploiting the Opoczno clays for the domestic ceramic industry. Clay mining was initiated in 2014 in the new open pit in Borkowice and has also continued as of 2017 exploiting the Rozwady I deposit. In the clay raw material of Rozwady, kaolinite clearly predominates over illite, among the non-clay minerals quartz occurs in variable quantities, whereas the organic matter is a permanent but minor component. The quantity of the organic matter varies within the deposit and forms the basis to distinguish light and dark colored clays. Considering the petrographical reasons, the raw material of Rozwady represents rocks intermediate between claystones and mudstones. The Rozwady clays have been used by many plants producing tiles within the Opoczno region and it is predicted that their use will increase, as the prices of the clay raw materials imported from Ukraine is constantly growing and the cost of their transport is substantial.

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Authors and Affiliations

Piotr Wyszomirski
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Abstract

The authors established the chemical and phase compositions of grain fractions of the magnesia carbon scrap disintegrated using industrial cone crushers. The investigations included chemical and XRD analyses and optical investigations. The contents of admixtures: SiO2, CaO, Fe2O3 and Al2O3 increase with the decreasing size of the scrap grain fractions, whereas the C/S ratio decreases in finer and finer fractions due to changes of the phase composition. These relations are caused by the presence of low-fusible silicate phases, characterized by their cleavage and brittleness. Such phases were mainly derived from the graphite ash containing a high silica content. The scrap after removing its finest grain fractions can be recycled and utilized for producing the magnesia-carbon refractory materials. However, the finest grain fractions may be used, e.g. as a component of gunite mixes. Many years of experience collected by the ArcelorMittal Refractories Ltd., Krakow, Poland in the field of refractory scrap utilization has also been presented.

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Authors and Affiliations

Czesław Goławski
Andrzej Kielski
Lucyna Obszyńska
Piotr Wyszomirski
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Abstract

The rocks quarried in the neighboring Rutki and Ligota Tułowicka deposits (vicinity of Niemodlin) represent a single petrographic variety of basalt, i.e. nephelinite. The presence of nepheline (the mineral belonging to the group of feldspathoids) that forms the light-colored component of the groundmass is the characteristic feature of these rocks. Nepheline is accompanied by fine crystals of pyroxene and, occasionally, magnetite. Distinctly larger pyroxene and olivine phenocrysts are dispersed within the groundmass. Neither minerals of the groundmass nor the phenocrysts of the pyroxenes reveal any signs of chemical weathering. However, such alterations are clearly visible in the phenocrysts of olivine. The basalt raw materials of both deposits are utilized mainly for the production of various assortments of crushed road aggregates and as components of concretes. These applications require the aggregates with the grain sizes >2 mm. There is also a possibility to utilize coarse-grained basalt aggregates for the manufacturing of rock wool. This is due to a favorable property of the rocks from Rutki and Ligota Tułowicka that is their relatively low content of magnetite resulting in the low capability of the molten basalt to crystallize. The chemical weathering of the olivine phenocrysts have proceeded toward the formation of clay minerals, among which those of the smectite group prevail. Their elevated quantities occur in the finest aggregate assortment, i.e. 0–0.85 mm. The fineness of this grain fraction and its elevated quantity of clay minerals are two favorable features to utilize this part of the basalt aggregate by the heavy clay industry as an additive improving the physico-mechanical parameters and providing the required red color of ceramic products..

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Authors and Affiliations

Piotr Wyszomirski
Tadeusz Szydłak
Tomasz Zawadzki
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Abstract

Feldspar raw materials belong to such raw materials for which demand has risen in Poland in the last years to a largest extent. The reason of it is the expansion of domestic branch of ceramic tiles. Larger and larger demand of the Polish industry of ceramic tiles for feldspar raw materials is covered among others in greater and greater extent by import from Turkey. Feldspar raw materials in that country are mainly obtained from albite-rich rocks which occur in the west part of the country in Menderes Massif particularly in its south fragment (Submassif Çine). Their exploitation and proccessing are carried out by many companies from which KALTUN, ESAN ECZACIBASI, ÇINE AKMADEN, KALEMADEN and ERMAD are of the greatest importance in the Polish market. The raw material of the highest quality [...] is obtained as a result of benefication of primary rocks by flotation. The main compounds - apart from quartz - of studied samples analized by means of microscopic method are feldspars represented first of all by albite. This mineral occurs in two varieties. First of them - which strongly dominates - is so called chessboard albite. This variety is formed as a result of albitization of feldspars of various types. On the other hand, typical, multitwinned crystals of this mineral are observed significantly rarer. Albite most often contains 5-10 mol.% of anorthite molecule. Sporadically minor and/or trace minerals (e.g. titanite, rutile, micas) occur in samples studied. They are the carriers of colouring oxides (Fe2O3, TiO2) presence of which is outstandingly undesirable, especially in raw materials for the production of ceramic tiles of the highest quality such as gres porcellanato. The characteristic feature of the Turkish feldspar raw materials is occurrence of minor or trace amount of TiO2 in domination compared to Fe2O3 which mostly is more common colouring oxide in feldspar raw materials. It is connected with sporadic occurrence of such titanium minerals as titanite [...] and rutile TiO2. However, in the majority of investigated samples the presence of these carriers of colouring oxides was not stated which confirms the opinion about high quality of feldspar raw materials of Turkish production.

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Authors and Affiliations

Piotr Wyszomirski
Ferdynand Gacki
Tadeusz Szydłak
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Abstract

The Polish basis of dolomites is remarkable. Their total reserves reported in the 62 deposits listed in current data bases of mineral resources amount to 1,500,000 t. However, there is a shortage of the so-called converter dolomites of high quality applicable in manufacturing of refractory materials. Such dolomites of the Triassic age have been quarried for many years in the Brudzowice and Ząbkowice Śląskie I deposits in the Silesian-Cracow region. The Libiąż deposit is perspective of this area, considering the character and properties of its dolomites. The dolomites of the Nowa Wioska and Stare Gliny deposits belong into the same group although their applying as refractories seems to be disputable at the moment and would require more detailed analyses of the chemical composition and firing properties of the rocks mentioned. The reason is that the dolomites of these deposits have been reported andmassively quarried up to now mainly for civil engineering (roads, buildings, etc.). Unfortunately, worsening properties of the dolomites occurring in Żelatowa, still another large and developed deposit of the region, have been excluded using these rocks in producing of refractories. Among the group of reserve converter dolomite deposits, the best rock properties have been found in four of them, i.e., Chruszczobród, Chruszczobród I, Chruszczobród II and Libiąż Wielki. The survey presented indicates that there are some possibilities of including dolomites of the Winna and, to a lesser degree, Radkowice-Podwole deposits as the raw materials in manufacturing of refractories. Again, more detailed analyses of the chemical composition and petrographical development, mainly of the grain size distribution, would be required. Dolomitic marbles of the Lower Silesia region represent a separate problem. Traditionally, they have been considered to be non-applicable in manufacturing of refractories because of too coarse grain size of these rocks. It should be stressed, however, that the Lower Silesian marbles occur in several varieties and among them also fineand coarse-grained dolomites occur. Their finest and chemically purest varieties can be an interesting option in extending the basis of refractory dolomitic raw materials in Poland, although selective quarrying would be required in such a case.

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Authors and Affiliations

Bogusław Bąk
Barbara Radwanek-Bąk
Piotr Wyszomirski

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