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Number of results: 9
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Abstract

The subject of the study was the production and characterization of three ceramic-metal graded composites, which differed in addition of the metallic phase. The following composites systems were investigated: Al2O3-Mo, Al2O3-Cu, Al2O3-W. Composites were produced by centrifugal slip casting method. This technique combines the classic casting of the slurry into porous molds with the action of centrifugal force. As a result, sleeve-shaped shapes with a metallic phase gradient were obtained. X-ray phase analysis have not revealed new phases in the produced composites. The type of metallic phase and its distribution in the ceramic matrix influenced the hardness of the produced composites.

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Authors and Affiliations

M. Wachowski
W. Kaszuwara
A. Miazga
K. Konopka
J. Zygmuntowicz
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Abstract

The paper evaluates the causes related to the fatigue damage in a conveyor slide plate, exposed to high-frequency cyclic loads. The plate was made of 1.4301 acid-resistant steel. The fractography showed that the plate failure was caused by fatigue crack. A nonlinear analysis of plate deformation was conducted using the finite element method (FEA) in LS-Dyna software. The maximum normal stresses in the plate fracture were used in further analysis. A “fatigue limit” calculated initially using a FITNET procedure was above the maximum stress calculated using FEA. It indicates that the structural features of the plate were selected correctly. The experimental test results for 1.4301 acid-resistant steel were described using a probabilistic Weibull distribution model. Reliability was determined for the obtained S-N curve at 50% and 5% failure probability allowing for the selected coefficients (cycle asymmetry, roughness, variable load) and the history of cyclic loading. Cumulative damage was determined using the Palmgren-Miner hypothesis. The estimated fatigue life was similar to the actual value determined in the operating conditions for the S-N curve at 5% failure probability. For engineering calculations, the S-N curve at max. 5% failure probability is recommended.

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Authors and Affiliations

T. Tomaszewski
P. Strzelecki
M. Wachowski
ORCID: ORCID
M. Stopel
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Abstract

The present research is focused on the characterization of the composites from Al2O3-Cu-Ni system. Two methods of ceramic-metal composite forming were applied: uniaxial powder pressing and Pulse Plasma Sintering (PPS). To obtain the samples the powder mixtures containing 85 vol.% of Al2O3 and 15 vol.% of metal powders were used. Influence of the sintering process on microstructure and mechanical properties of the two series of the composites was analyzed in detail. The selected physical properties of samples were characterized by Archimedes immersion method. Vickers hardness and the fracture toughness of the composites was determined as well. The microstructure of the composites was characterized by XRD, SEM, EDX. Fractography investigation was carried out as well. Independently on composite production method Al2O3, Cu, Ni, and CuNi phases were revealed. Fractography investigation results revealed different character of fracture in dependence of fabrication method. Pulse Plasma Sintered samples were characterized by higher crack resistance and higher Vickers hardness in comparison to the specimens manufactured by uniaxial pressing.

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Authors and Affiliations

J. Zygmuntowicz
M. Wachowski
ORCID: ORCID
P. Piotrkiewicz
W. Kaszuwara
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Abstract

In this paper, the microstructure of laser beam welded Sc-modified AA2519-F has been taken under investigation. The welded joint has been produced using Fanuc 710i industrial robot equipped with YLS-6000 6 kW laser beam source. The welding speed and laser power were equal to 0.75 m/min and 3.2 kW, respectively. The investigation involved microstructure observations with the use of both light microscope and scanning electron microscope with energy dispersive spectroscopy (EDS) analysis of chemical composition and microhardness distribution measurements. It has been stated that laser beam welding allows to obtain Sc-modified AA2519-F weld of good quality, characterized by the presence of an equiaxed grain zone containing scandium-rich precipitates adjacent to the fusion boundary.
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Authors and Affiliations

R. Kosturek
1
ORCID: ORCID
L. Śnieżek
1
ORCID: ORCID
K. Grzelak
1
ORCID: ORCID
M. Wachowski
1
ORCID: ORCID

  1. Military University of Technology, Faculty of Mechanical Engineering, 2 gen. S. Kaliskiego Str., 00-908 Warszawa, Poland
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Abstract

The paper presents the possibility of fabricating ceramic-metal composites by an innovative method of centrifugal slip casting in the magnetic field. It was examined whether the use of this method would allow obtaining a gradient concentration of metal particles in the ceramic matrix. In the applied technique, the horizontal rotation axis was used. The study investigated the effect of solid phase content on the properties and microstructure of the products. Water-based suspensions with 35, 40, 45 and 50 vol.% of solid-phase content were prepared with 10 vol.% additional of nickel powder. The viscosity of prepared slurries was considered. The gradient distribution of nickel particles in the zirconia matrix was observed on SEM. Vickers hardness of ZrO2-Ni composites has been measured. The research revealed that the physical properties depend on the volume fraction of solid content and increase as the volume of solid content increases.

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Authors and Affiliations

M. Wachowski
ORCID: ORCID
R. Kosturek
ORCID: ORCID
H. Winkler
A. Miazga
P. Lada
W. Kaszuwara
K. Konopka
J. Zygmuntowicz
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Abstract

The paper has presented the results of theoretical studies and experimental tests of the plastic deformation of multi-layered Ti/Al/Mg specimens. Theoretical studies were carried out using the Forge2011® computer program. Physical modeling, on the other hand, was performed using the Gleeble3800 simulator. Cuboidal specimens were cut off from the plates obtained in the explosive welding method. Based on the obtained investigation results it has been found non uniform deformation of the particular layer as a result their different value of flow stress.

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Authors and Affiliations

S. Mróz
A. Stefanik
P. Szota
M. Kwapisz
M. Wachowski
ORCID: ORCID
L. Śnieżek
ORCID: ORCID
A. Gałka
Z. Szulc
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Abstract

Industries that rely on additive manufacturing of metallic parts, especially biomedical companies, require material science-based knowledge of how process parameters and methods affect the properties of manufactured elements, but such phenomena are incompletely understood. In this study, we investigated the influence of selective laser melting (SLM) process parameters and additional heat treatment on mechanical properties. The research included structural analysis of residual stress, microstructure, and scleronomic hardness in low-depth measurements. Tensile tests with specimen deformation analysis using digital image correlation (DIC) were performed as well. Experiment results showed it was possible to observe the porosity growth mechanism and its influence on the material strength. Specimens manufactured with 20% lower energy density had almost half the elongation, which was directly connected with the porosity growth during energy density reduction. Hot isostatic pressing (HIP) treatment allowed for a significant reduction of porosity and helped achieve properties similar to specimens manufactured using different levels of energy density.

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Authors and Affiliations

J. Kluczyński
L. Śnieżek
ORCID: ORCID
K. Grzelak
ORCID: ORCID
A. Oziębło
K. Perkowski
J. Torzewski
I. Szachogłuchowicz
K. Gocman
M. Wachowski
ORCID: ORCID
B. Kania

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