For riveted joints with eccentricities of the load path, bending moments referred to as secondary bending are induced under nominally tensile loading conditions. Two simple theoretical models proposed in the literature to estimate the associated bending stresses are evaluated in the paper. Both approaches have been implemented in computer programs and applied to estimate the effect of several variables on the calculated bending stresses in the lap joint. Possibilities of the experimental and numerical verification of the models are also considered. Finally, a correlation between the secondary bending computed by one of the simple models and the observed fatigue properties of riveted specimens, as reported in the literature, is investigated. It is shown that deviations of the experimental results from the theoretical expectations stem from additional to secondary bending factors, like the inhomogeneous load transmission through the joint and the residual stresses induced by riveting process. These phenomena are known to be relevant to the fatigue behaviour of riveted joints, but they are not accounted for by the simple models. A conclusion from the present study is that despite the limitations and approximations inherent in the simple models, they provide reliable estimates of nominal bending stresses at the critical rivet rows and can be utilized in currently used semi-empirical concepts for predictions on the fatigue life of riveted joints.

A strip yield model implementation by the present authors is applied to predict fatigue crack growth observed in structural steel specimens under various constant and variable amplitude loading conditions. Attention is paid to the model calibration using the constraint factors in view of the dependence of both the crack closure mechanism and the material stress-strain response on the load history. Prediction capabilities of the model are considered in the context of the incompatibility between the crack growth resistance for constant and variable amplitude loading.

The usefulness of elastic compliance measurements to estimate crack closure in structural steel and the validity of the assumption of a constant compliance value for the fully open crack is examined. Based on considering different issues related to the experimental technique and compliance data processing, local compliance measurements and the compliance offset method recommended by the ASTM standard are selected to be most suitable for structural steel. The compliance data generated in fatigue tests on I 8G2A steel conducted under a variety of loading conditions enabled to choose an optimal strain gauge positioning and appropriate offset criterion values for the original compliance offset method and its modified (normalized) version. The adequacy of the closure measurements is assessed through checking the ability of the resulting effective stress intensity factors to account for the observed effects of the loading conditions on fatigue crack growth rates.

The strip yield model from the NASGRO computer software has been applied to predict fatigue crack growth in two different aircraft aluminium alloys under constant amplitude loading and programmed and random variable amplitude load histories. The computation options realized included either of the two different strip yield model implementations available in NASGRO and two types of the input material data description. The model performance has been evaluated based on comparisons between the predicted and observed results. It is concluded that altogether unsatisfactory prediction quality stems from an inadequate constraint factor conception incorporated in the NASGRO models.

Effects of specimen thickness and stress ratio on fatigue crack growth and crack closure levels under constant amplitude loading and after a single overload have been studied experimentally for a structural steel ( I 8G2A). The corresponding crack growth data from the fatigue tests have been presented and evaluated. The experimental trends have been compared to those reported in the literature for various steels. The ability of the effective stress intensity factor range based on crack closure measurements to correlate the observed crack growth response has been investigated.

Presented in this paper are results of an experimental investigation on the rivet flexibility and load transmission in a riveted lap joint representative for the aircraft fuselage. The test specimens consisted of two aluminium alloy Alclad sheets joined with 3 rows of rivets. Two different squeeze forces were applied to install the rivets. Rivet flexibility measurements have been performed under constant amplitude fatigue loading using several methods including two original optical techniques developed by the present authors. The axial tractions in the sheets required to determine the rivet flexibility have been derived from strain gauge measurements. In order to eliminate the effect of secondary bending the strain gauges have been bonded at the same locations on the outside and faying surface of the sheet. The experiments enabled an evaluation of the usefulness of various techniques to determine the rivet flexibility. It was observed that, although the measured flexibility was identical for both end rivet rows, the load transfer through either of these rows was different. Previous experimental results by the present authors suggest that behind the non-symmetrical load transfer distribution through the joint are large differences between the rivet hole expansion in the sheet adjacent to the driven rivet head and the sheet under the manufactured head [1]. It has been concluded that commonly used computation procedures according to which the load transfer is only related to the rivet flexibility may lead to erroneous results.