The aim of this research was to develop a composite material to be used as an elastomeric core of the artificial intervertebral disc. Two types of polyurethane composites with non-modified SiO2 and SiO2 modified NH2 group were obtained. The composites made of these materials have different filler content. The effect of modifying fillers for the structure and properties of these materials were investigated.

The paper presents an analysis of factors influencing the accuracy of reproduction of geometry of the vertebrae and the intervertebral disc of the lumbar motion segment for the purpose of designing of an intervertebral disc endoprosthesis. In order to increase the functionality of the new type of endoprostheses by a better adjustment of their structure to the patient’s anatomical features, specialist software was used allowing the processing of the projections of the diagnosed structures. Recommended minimum values of projection features were determined in order to ensure an effective processing of the scanned structures as well as other factors affecting the quality of the reproduction of 3D model geometries. Also, there were generated 3D models of the L4-L5 section. For the final development of geometric models for disc and vertebrae L4 and L5 there has been used smoothing procedure by cubic free curves with the NURBS technique.

This allows accurate reproduction of the geometry for the purposes of identification of a spatial shape of the surface of the vertebrae and the vertebral disc and use of the model for designing of a new endoprosthesis, as well as conducting strength tests with the use of finite elements method.

The paper presents the development procedures for both virtual 3D-CAD and material models of fractured segments of human spine formulated with the use of computer tomography (CT) and rapid prototyping (RP) technique. The research is a part of the project within the framework of which a database is developed, comprising both 3D-CAD and material models of segments of thoracic-lumbar spine in which one vertebrae is subjected to compressive fracture for a selected type of clinical cases. The project is devoted to relocation and stabilisation procedures of fractured vertebrae made with the use of ligamentotaxis method. The paper presents models developed for five patients and, for comparison purposes, one for a normal spine. The RP material models have been built basing on the corresponding 3D-CAD ones with the use of fused deposition modelling (FDM) technology. 3D imaging of spine segments in terms of 3D-CAD and material models allows for the analysis of bone structures, classification of clinical cases and provides the surgeons with the data helpful in choosing the proper way of treatment. The application of the developed models to numerical and experimental simulations of relocation procedure of fractured vertebra is planned.