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Abstract

Nowadays, the most popular production method for manufacturing high quality casts of aluminium alloys is the hot and cold chamber die casting. Die casts made of hypereutectoid silumin Silafont 36 AlSi9Mg are used for construction elements in the automotive industry. The influence of the metal input and circulating scrap proportion on porosity and mechanical properties of the cast has been examined and the results have been shown in this article. A little porosity in samples has not influenced the details strength and the addition of the circulating scrap has contributed to the growth of the maximum tensile force. Introducing 80% of the circulating scrap has caused great porosity which led to reduce the strength of the detail. The proportion of 40% of the metal input and 60% of the circulating scrap is a configuration safe for the details quality in terms of porosity and mechanical strength.

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Authors and Affiliations

P. Schlafka
A.W. Bydałek
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Abstract

During the slag refining process, in the real systems, the complex processes of mass exchange appear. Some relations between the stimulators in the environment - slag - metal system allow to initiate mass exchange reactions in the process of slag refining. Due to this kind of influences there is a possibility of direction and control of melting copper and it’s alloys.
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Authors and Affiliations

A.W. Bydałek
P. Schlafka
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Abstract

Slag refining slag with west materials was analysed used the DTA methods. In the paper a method of determining the reduction capability, with the Carbo-N-Ox method, of slag solutions was used. Some relations between the stimulators in the environment - slag - metal system allow to initiate mass exchange reactions in the process of slag refining.The presented in work course of behaviour permits on choice of basic composition of slaglite, the of necessary components stimulating quantities, as well as on accomplishment of opinion of ability refinement. The worked out programme Slag-Prop, after introduction of data with experiment, it allows on next corrections in composition of proposed mixtures also, should be put on properly elaborated factors of multistage reaction with essential usage of suitable stimulators.
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Authors and Affiliations

A.W. Bydałek
S. Biernat
P. Schlafka
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Abstract

This article discusses issues related to continuous casting of brass. The tested material was CuZn39Pb2 brass with the use of continuous casting and different parameters of the process. The position consists of a melting furnace with a graphite refining pot of about 4000 cm3 chuting capacity, a graphite crystallizer of 9,5 mm nominal diameter, a primary and secondary cooling system and an extracting system as well. The analysis was carried out in terms of technological parameters of the process and type of charge. Highlighted: feedrate ingot, number of stops, and technological temperatures. The surface quality of the obtained ingots and the structure were analyzed. The most favorable conditions were indicated and technological recommendations indicated. They have been distinguished for ingots for plasticity and other technologies. Favorable casting conditions are low feed and low temperature. Due to the presence of impurities coming from the charge it is disadvantageous to have Ni greater than 0.053% by mass, and Fe more than 0.075% by mass. It is recommended to maintain a high zinc content in the melt which is associated with non-overheating of the metal during casting and earlier melting.

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Authors and Affiliations

P. Kwaśniewski
K. Najman
W. Wołczyński
A.W. Bydałek
P. Schlafka
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Abstract

There are presents the internal recycling in anode furnace, in addition to mainly blister copper and converter copper. During the process

there arise the two types of semi-finished products intended for further pyro metallurgical processing: anode copper and anode slag. The

stream of liquid blister copper enters into the anode furnace treatment, in which the losses are recovered, e.g. copper, resulting from

oxidation and reduction of sulfides, oxides and the oxidation of metallic compounds of lead, zinc and iron. In the liquid phase there are

still gaseous states, which gives the inverse relationship relating to the solid phase, wherein the gases found an outlet in waste gas or

steam. The results of chemical analysis apparently differ from each other, because crystallite placement, the matrix structure and the

presence of other phases and earth elements are not compared, which can be regained in the process of electrorefining. One should not

interpret negatively smaller proportion of copper in the alloy, since during the later part of the production more elements can be obtained,

for example from sludge, such as platinum group metals and lanthanides. According to the research the quality of blister copper, to a large

extent, present in the alloy phase to many other elements, which can be recovered.

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Authors and Affiliations

A.W. Bydałek
P. Schlafka
K. Grządko
W. Wołczyński
P. Kwapisiński
M. Wędrychowicz

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