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Abstract

The present investigation has been made to assess the influence of B4C reinforced with Ti-6Al-4V matrix prepared by powder metallurgy route. High energy ball milling was used to prepare the composites. Cylindrical preforms were prepared using suitable die set assembly. The green preforms were sintered in the muffle furnace at 900°C for 1 h. Further the preforms were cooled inside the furnace till the room temperature has attained. SEM with EDS mapping analysis was used to evaluate the morphology and elemental confirmation of the prepared composite. The density and hardness of the samples are determined using Archimedes principle and Rockwell hardness testing machine. The wear resistance of the samples was determined by employing a pin on disc apparatus. The hardness of the composites (Ti-6Al-4V /10B4C) was increased while comparing to the base material (Ti-6Al-4V) which is attributed to the presence of hard ceramic phase. Response Surface Methodology (RSM) five level central composite design approach was accustomed and it minimised the amount of experimental conditions and developed mathematical models among the key process parameters namely wt. % of B4C, applied load and sliding distances to forecast the abrasive response of Specific Wear Rate (SWR) and Coefficient of Friction (CoF). Analysis of variance was used to check the validity of the developed model. The optimum parameters of specific wear rate and coefficient of friction were identified.

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Authors and Affiliations

T. Ramkumar
P. Narayanasamy
M. Selvakumar
P. Balasundar
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Abstract

The research article address, the mechanical properties such as fatigue, impact strength and tribological properties of Austempered ductile iron (ADI) has been investigated. The samples of ADI iron were austenitized at 927°C for 2 hrs and later it was under austempering process for 2 hrs at a temperature range of 240°C to 400°C. Experiments under axial loading has been carried out on three different compositions (without Ni(X), 0.22 wt % Ni (X1), 0.34 wt. % Ni (X2). Fabricated test bars were converted in to as per ASTM standard samples for different tests. In order to study the influence of chunky nickel morphology studies on fatigue life and impact strength were carried out on a second set of specimens without any microstructural defect. Metallurgical analyses were performed on all the samples of heat treated samples (AF – Ausferrite, MB – Mixed bainite, M – Martensite, RA – Retained Austenite and N-Nodule) were found and compared. It was found that a mean content of 22% of chunky nickel in the microstructure (with respect to total Ni content) influence considerably the fatigue and impact strength properties of the cast iron. Moreover tribological properties of the specimens were also studied under dry sliding conditions at various sliding speed and load. The wear resistance and coefficient of friction were found to increase with increase in load and sliding speed.

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Authors and Affiliations

T. Ramkumar
S. Madhusudhanan
I. Rajendran

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