Search results

Filters

  • Journals
  • Authors
  • Keywords
  • Date
  • Type

Search results

Number of results: 1
items per page: 25 50 75
Sort by:
Download PDF Download RIS Download Bibtex

Abstract

This paper presents the results of diagnostic examinations conducted on the coils of super-heaters made of 10CrMo9‒10 steel that were operated in industrial conditions at 480°C for 130 thousand hours. The tube was exposed in a coal-fired boiler. The chemical and phase composition of the oxide/deposit layers formed on both sides of the tube walls (outside – flue-gas side and inside – steam side) and their sequence was examined using optical microscopy, scanning electron microscopy with electron backscatter diffraction and energy-dispersive X-ray spectroscopy, and X-ray diffraction. The changes in the mechanical properties caused by corrosion and aging processes were concluded from the hardness measurements. In addition, the nature of cracks in the oxide layers caused by pressing a Vickers indenter was determined. The results of these examinations have shown a high degradation of steel on the flue-gas inflow side and identified the main corrosion products and mechanisms.
Go to article

Bibliography

  1.  S. Frangini, A. Masci, and F. Zaza, “Molten salt synthesis of perovskite conversion coatings: A novel approach for corrosion protection of stainless steels in molten carbonate fuel cells,” Corros. Sci. vol. 53, no. 8, pp. 2539–2548, 2011, doi: 10.1016/j.corsci.2011.04.011.
  2.  M. Gwoździk, “Analysis of crystallite size changes in an oxide layer formed on steel used in the power industry”, Acta Phys. Pol. A. vol. 130, no. 4, pp. 935–938, 2016, doi: 10.12693/APhysPolA.130.935.
  3.  M. Gwoździk and Z. Nitkiewicz, “Texturing of magnetite forming during long-term operation of a pipeline of 10CrMo9‒10 steel,” Solid State Phenomena, vol. 203‒204, pp. 121–124, 2013, doi: 10.4028/www.scientific.net/SSP.203-204.121.
  4.  J. Priss, H. Rojacz, I. Klevtsov, A. Dedov, H. Winkelmann, and E. Badisch, “High temperature corrosion of boiler steels in hydrochloric atmosphere under oil shale ashes,” Corros. Sci. vol. 82, pp. 36–44, 2014, doi: 10.1016/j.corsci.2013.12.016.
  5.  J. Lehmusto, P. Yrjas, and L. Hupa, “Pre-oxidation as a means to increase corrosion resistance of commercial superheater steels,” Oxid Met, vol. 91, pp. 311–326, 2019, doi: 10.1007/s11085-019-09898-x.
  6.  X. Montero and M.C. Galetz, “Effect of different vanadate salt composition on oil ash corrosion of boilers,” Oxid Met, vol. 89, pp. 395–414, 2018, doi: 10.1007/s11085-017-9795-4.
  7.  J. Lehmusto, D. Lindberg, P. Yrjas, and L. Hupa, “The effect of temperature on the formation of oxide scales regarding commercial superheater steels. Oxid Met, vol. 89, pp. 251–278, 2018, doi: 10.1007/s11085-017-9785-6.
  8.  M. Gwoździk and Z. Nitkiewicz, “Studies on the adhesion of oxide layer formed on X10CrMoVNb9‒1 steel,” Arch. Civ. Mech. Eng., vol. 14, pp. 335–341, 2014, doi: 10.1016/j.acme.2013.10.005.
  9.  P. Gawron and S. Danisz, “Dostosowanie zakresu badań diagnostycznych wybranych elementów kotłów pracujących w warunkach współspalania biomasy,” Energetyka, vol. 702, pp. 843–853, 2012 [in Polish].
  10.  F. Klepacki and D. Wywrot, “Trwałość wężownicprzegrzewaczy wtórnych w warunkach niskoemisyjnego spalania,” 12th Informative and Training Symposium: Maintenance of Thermo-Mechanical Power Equipment. Upgrading power equipment to extend its operating period beyond 300 000 hours. Wisła, Poland 2010, pp. 29–35 [in Polish].
  11.  J. Cheng, Y.P. Wu, L.Y. Chen, S. Hong, L. Qiao, and Z. Wei, “Hot corrosion behavior and mechanism of highvelocity arc-sprayed Ni-Cr alloy coatings,” J. Therm. Spray Technol., vol. 28, no. 6, pp. 1263–1274, 2019, doi: 10.1007/s11666-019-00890-0.
  12.  A.K. Pramanick, G. Das, and S.K. Das, “Ghosh Failure investigation of super heater tubes of coalfired power plant,” Case Stud. Eng. Fail. Anal., vol. 9, pp. 17–26, 2017, doi: 10.1016/j.csefa.2017.06.001.
  13.  M. Gwoździk, S. Kulesza, M. Bramowicz, “Application of the fractal geometry methods for analysis of oxide layer”. 26th International Conference on Metallurgy and Materials (METAL 2017), Brno, Czech Republic, 2017, pp. 789- 794.
  14.  P. Monivarman, V.A. Nagarajan, and F.M. Raj, “Mechanical and morphological characterization of discarded fishnet/glass fiber reinforced polyester composite,” Bull. Pol. Acad. Sci. Tech. Sci., vol. 68, no. 6, pp. 1385–1391, 2020, doi: 10.24425/bpasts.2020.134646.
  15.  J. Iwaszko, “Laser surface remelting of powder metallurgy high-speed steel,” Bull. Pol. Acad. Sci. Tech. Sci., vol. 68, no. 6, pp. 1425–1432, 2020, doi: 10.24425/bpasts.2020.135385.
  16.  C. Bhargava, J. Aggarwal, and P.K. Sharma, “Residual life estimation of fabricated humidity sensors using different artificial intelligence techniques,” Bull. Pol. Acad. Sci. Tech. Sci., vol. 67, no. 1, pp. 147–154, 2019, doi: 10.24425/bpas.2019.127344.
  17.  M. Gwoździk, M. Motylenko, and D. Rafaja, “Microstructure changes responsible for the degradation of the 10CrMo9‒10 and 13CrMo4‒5 steels during long-term operation,” Mater. Res. Express, vol. 7, no. 1, p. 016515, 2020, doi: 10.1088/2053-1591/ab5fc8.
  18.  C. Hao, F.M. Deng, Z.H. Guo, X. Bo, S. Wang, and X. Zhao, “Fractal dimension of decobalt surface on PDC with different acid corrosion reagents at room temperature,” Diam. Relat. Mat., vol. 105, p. 107699, 2020, doi: 10.1016/j.diamond.2020.107699.
  19.  F.M. Mwema, E.T. Akinlabi, and O.P. Oladijo, “Effect of substrate type on the fractal characteristics of AFM images of sputtered aluminium thin films,” Mater. Sci.-Medzg., vol. 26, pp. 49–57, 2020, doi: 10.5755/j01.ms.26.1.22769.
  20.  H. Aminirastabi, H. Xue, V.V. Miti´c, G. Lazovi´c, G. Ji, and D. Peng, “Novel fractal analysis of nanograin growth in BaTiO3 thin film,” Mater Chem Phys, vol. 239, p. 122261, 2020, doi: 10.1016/j.matchemphys.2019.122261.
  21.  W.P. Dong, P.J. Sullivan, and K.J. Stout, “Comprehensive study of parameters for characterizing 3-dimensional surface-topography. 4. Parameters for characterizing spatial and hybrid properties,” Wear, vol. 178, no. 1–2, pp. 45–60, 1994, doi: 10.1016/0043-1648(94)90128- 7.
  22.  T.R. Thomas, B.-G. Rosén, and N. Amini, “Fractal characterisation of the anisotropy of rough surfaces,” Wear, vol. 232, no. 1, pp. 41–50, 1999, doi: 10.1016/S0043-1648(99)00128-3.
  23.  R.X. Fischer et al., “A new mineral from the Bellerberg, Eifel, Germany, intermediate between mullite and sillimanite,” Am. Miner., vol. 100, pp. 1493–1501, 2015, doi: 10.2138/am-2015-4966.
  24.  Z. Liang, M. Yu, and Q. Zhao, “Investigation of fireside corrosion of austenitic heat-resistant steel 10Cr18Ni9Cu3NbN in ultra-supercritical power plants,” Eng. Fail. Anal., vol. 100, pp. 180–191, 2019, doi: 10.1016/j.engfailanal.2019.02.048.
  25.  M.F. Ashby and D.R.H. Jones, Engineering Materials 1 An Introduction to Properties, Applications and Design, Elsevier, 2012.
  26.  J. Fernández, F. González, C. Pesquera, A. Neves Junior, M Mendes Viana and J. Dweck, “Qualitative and quantitative characterization of a coal power plant waste by TG/DSC/MS, XRF and XRD,” J. Therm. Anal. Calorim., vol. 125, no. 2, pp. 703–710, 2016, doi: 10.1007/ s10973-016-5270-8.
  27.  P. Viklund, A. Hjörnhede, P. Henderson, A. Stålenheim, and R. Pettersson, “Corrosion of superheater materials in a waste-to-energy plant,” Fuel Process. Technol., vol. 105, pp. 106–112, 2013, doi: 10.1016/j.fuproc.2011.06.017.
  28.  Y. Wang, J. Jin, D. Liu, H. Yang, and X. Kou, “Understanding ash deposition for Zhundong coal combustion in 330 MW utility boiler: focusing on surface temperature effects,” Fuel, vol. 216, pp. 697–706, 2018, doi: 10.1016/j.fuel.2017.08.112.
  29.  Y. Xie, W. Xie, W-P. Pan, A. Riga, and K. Anderson, “A study of ash deposits on the heat exchange tubes using SDT/MS and XRD techniques,” Thermochim. Acta, vol. 324, pp. 123–133, 1998, doi: 10.1016/S0040-6031(98)00529-2.
  30.  P.J. Ennis and W.J. Quadakkers, “Mechanisms of steam oxidation in high strength martensitic steels,” Int. J. Pressure Vessels Pip., vol. 84, pp. 75–81, 2007, doi: 10.1016/j.ijpvp.2006.09.007.
  31.  R. Abang, A. Findeisen, and H.J. Krautz, “Corrosion behaviour of selected Power plant materials under oxyfuel combustion conditions,” Górnictwo i Geoinżynieria, vol. 35, no. 3/1, pp. 23–42, 2011.
  32.  T. Aleksandrov Fabijanic’, D. Ćorić, M. Šnajdar Musa, and M. Sakoman, “Vickers Indentation Fracture Toughness of Near-Nano and Nanostructured WC-Co Cemented Carbides,” Metals, vol. 7, 143, 2017, doi: 10.3390/met7040143.
  33.  M. Gwoździk and Z. Nitkiewicz, “Scratch resistance characteristic of oxide layer formed on P91 steel,” Inżynieria Materiałowa, vol. 182, no. 4, pp. 435–438, 2011.
Go to article

Authors and Affiliations

Monika Gwoździk
1
Christiane Ullrich
2
Christian Schimpf
2
David Rafaja
2
Sławomir Kulesza
3
Mirosław Bramowicz
3

  1. Czestochowa University of Technology, ul. Dabrowskiego 69, 42-201 Czestochowa, Poland
  2. TU Bergakademie Freiberg, Akademiestraße 6, 09599 Freiberg, Germany
  3. University of Warmia and Mazury in Olsztyn, ul. Michała Oczapowskiego 2, 10-719 Olsztyn, Poland

This page uses 'cookies'. Learn more