In this work, gel-casting of foams method was used to produce ZrO2 porous ceramics. The obtained foams with total porosity of 89.5 vol% were composed of approximately spherical cells having the mean diameter of 537 ± 153 μm interconnected by circular cell windows having the mean diameter of 152 ± 82 μm. Next, the ZrO2 foams were coated with fluorapatite (FA) and hydroxyapatite (HA) layers by slurry infiltration. The intermediate fluorapatite (FA) layer was introduced to prevent the chemical reactions between ZrO2 and HA at high temperatures during sintering process. The ZrO2 samples containing only HA coatings, were also tested, for comparison. The obtained ceramic biomaterials were subjected to in vitro tests in the simulated body fluid (SBF) solution. The results show that the ZrO2 foams with FA/HA layers possessed better bioactivity than the foams with the HA/HA coating.

The subject of the study are alumina foams produced by gelcasting method. The results of micro-computed tomography of the foam samples are used to create the numerical model reconstructing the real structure of the foam skeleton as well as the simplified periodic open-cell structure models. The aim of the paper is to present a new idea of the energy-based assessment of failure strength under uniaxial compression of real alumina foams of various porosity with use of the periodic structure model of the same porosity. Considering two kinds of cellular structures: the periodic one, for instance of fcc type, and the random structure of real alumina foam it is possible to justify the hypothesis, computationally and experimentally, that the same elastic energy density cumulated in the both structures of the same porosity allows to determine the close values of fracture strength under compression. Application of finite element computations for the analysis of deformation and failure processes in real ceramic foams is time consuming. Therefore, the use of simplified periodic cell structure models for the assessment of elastic moduli and failure strength appears very attractive from the point of view of practical applications.