Search results

Filters

  • Journals
  • Authors
  • Keywords
  • Date
  • Type

Search results

Number of results: 34
items per page: 25 50 75
Sort by:
Download PDF Download RIS Download Bibtex

Abstract

Widely used in the power and mining industry, cast Hadfield steel is resistant to wear, but only when operating under impact loads.

Components made from this alloy exposed to the effect of abrasion under load-free conditions are known to suffer rapid and premature

wear. To increase the abrasion resistance of cast high-manganese steel under the conditions where no dynamic loads are operating, primary

titanium carbides are formed in the process of cast steel melting, to obtain in the alloy after solidification and heat treatment, the

microstructure composed of very hard primary carbides uniformly distributed in the austenitic matrix of a hardness superior to the

hardness of common cast Hadfield steel. Hard titanium carbides ultimately improve the wear resistance of components operating under

shear conditions. The measured microhardness of the as-cast matrix in samples tested was observed to increase with the increasing content

of titanium and was 380 HV0.02 for the content of 0.4%, 410 HV0.02 for the content of 1.5% and 510 HV0.02 for the content of 2 and

2.5%. After solution heat treatment, the microhardness of the matrix was 460÷480 HV0.02 for melts T2, T3 and T6, and 580 HV0.02 for

melt T4, and was higher than the values obtained in common cast Hadfield steel (370 HV0.02 in as-cast state and 340÷370 HV0.02 after

solution heat treatment). The measured microhardness of alloyed cementite was 1030÷1270 HV0.02; the microhardness of carbides

reached even 2650÷4000 HV0.02.

Go to article

Authors and Affiliations

A. Garbacz-Klempka
G. Tęcza
Download PDF Download RIS Download Bibtex

Abstract

The article presents the results of the research on thermal actions on the materials occurring in the cross section along the depth of the bridge deck and bituminous pavement during its construction. The impulse to curried out the research was the need to explain the causes of the blistering of bituminous waterproofing membranes and asphalt pavements often observed on the bridge decks. The paper presents the examples of such failures and the analyses of possible mechanisms of the phenomenon. Research indicates a significant influence of all technological processes on the temperature of materials in the cross section as well as daily temperature changes. The probability of initiation of reactions between concrete components with gaseous products has been confirmed in such conditions. The susceptibility of bituminous materials to gas emission and blistering is the subject of a separate study. The research was part of a research project carried out under the contract INNOTECHK3/IN3/50/229332/NCBR /14 [13].

Go to article

Authors and Affiliations

B. Chmielewska
A. Garbacz
G. Adamczewski
B. Rymsza
Download PDF Download RIS Download Bibtex

Abstract

The ecological factor is very important in shaping properties of alloys. It leads to a limitation or elimination, from the surroundings, of harmful elements from the heavy metals group. The so-called eco-brasses group comprises common lead-free brasses containing 10 to 40% of zinc and arsenic brasses of a high dezincification resistance. Among standardized alloys, CW511L alloy ( acc. to EN standard) or MS-60 alloy (acc. to DIN) can be mentioned. Investigations were performed on two different kinds of metal charges: ingots cast by gravity and the ones obtained in the semi-continuous casting technology with using crystallizers. The casting quality was analysed on the basis of the microstructure images and mechanical properties. The investigations also concerned increasing the corrosion resistance of lead-free alloys. This resistance was determined by the dezincification tendency of alloys after the introduction of alloying additions, i.e. aluminium, arsenic and tin. The investigations focused on the fact that not only alloying additions but also the production methods of charge materials are essential for the quality of produced castings. The introduced additions of aluminium and tin in amounts: 0÷1.2 wt% decreased the dezincification tendency, while arsenic, already in the amount of 0.033 wt%, significantly stopped corrosion, limiting the dezincification process of lead-free CuZn37 brass. At higher arsenic contents, corrosion occurs only within the thin surface layer of the casting (20 μ).

Go to article

Authors and Affiliations

J. Kozana
A. Garbacz-Klempka
M. Piękoś
Download PDF Download RIS Download Bibtex

Abstract

The article presents chosen aspects of foundry engineering of the settlement dwellers, including the archaeometric characteristics and

metal science analysis of the artefacts, as well as an attempted reconstruction of the production organization. Discovered in Szczepidło

(Greater Poland), the foundry workshop is unique in Central European Bronze Age.

This workshop foundry operated roughly XIV-XII Century BC. Its production is evidenced by the presence of markers of the whole

production cycle: semi-finished and finished products, production waste, fragments of crucibles and casting ladles with traces of usage,

and tools. On this basis, the alloys and foundry technologies used have been described.

The analysis of foundry technology of copper alloys in the settlement area was carried out by observing the surface and structure of the

products, semi-finished artefacts and fragments of crucibles by applying optical microscopy (OM), confocal microscopy (CLSM) and Xray

radiography (RT). The investigations of compositions were made by means of the energy dispersive X-ray fluorescence spectroscopy

(ED-XRF) and scanning electron microscopy (SEM) coupled with an energy dispersive X-ray analysis system (EDS).

Go to article

Authors and Affiliations

T. Tokarski
A. Garbacz-Klempka
P. Makarowicz
Download PDF Download RIS Download Bibtex

Abstract

The paper describes the recent developments of Hybrid Fibre-Reinforced Polymer (HFRP) and nano-Hybrid Fibre-Reinforced Polymer (nHFRP) bars. Hybridization of less expensive basalt fibres with carbon fibres leads to more sustainable alternative to Basalt-FRP (BFRP) bars and more economically-efficient alternative to Carbon-FRP (CFRP) bars. The New-Developed HFRP bars were subjected to tensile axial loading to investigate its structural behaviour. The effect of hybridization on tensile properties of HFRP bars was verified experimentally by comparing the results of tensile test of HFRP bars with non-hybrid BFRP bars. It is worth to mention that the difference in obtained strength characteristics between analytical and numerical considerations was very small, however the obtained results were much higher than results obtained experimentally. Authors suggested that lower results obtained experimentally can be explained by imperfect interphase development and therefore attempted to improve the chemical cohesion between constituents by adding nanosilica particles to matrix consistency.

Go to article

Authors and Affiliations

E.D. Szmigiera
K. Protchenko
M. Urbański
A. Garbacz
Download PDF Download RIS Download Bibtex

Abstract

Fatigue investigations of two 4XXX0-series aluminum alloys (acc. PN-EN 1706) within a range of fewer than 104 cycles at a coefficient of cycle asymmetry of R = –1 were performed in the current paper. The so-called modified low-cycle test, which provided additional information concerning the fatigue life and strength of the tested alloys, was also performed. The obtained results were presented in the form of diagrams: stress amplitude σa – number of cycles before damage N. On the basis of the microscopic images of sample fractures, the influence of the observed casting defects on the decrease of cycle numbers at a given level of stress amplitude were analyzed. Based on the images and dimensions of the observed defects, stress intensity factor KI was analytically determined for each. Their numerical models were also made, and stress intensity factor KI was calculated by the finite element method (FEM).

Go to article

Authors and Affiliations

J. Zych
J. Piekło
M. Maj
A. Garbacz-Klempka
M. Piękoś
Download PDF Download RIS Download Bibtex

Abstract

This study characterizes the bronze jewellery recovered from the Lusatian culture urn-field in Mała Kępa (Chełmno land, Poland). Among

many common ornaments (e.g. necklaces, rings, pins) the ones giving evidence of a steppe-styled inspiration (nail earrings) were also

identified. With the dendritic microstructures revealed, the nail earrings prove the implementing of a lost-wax casting method, whereas

some of the castings were further subjected to metalworking. The elemental composition indicates the application of two main types of

bronze alloys: Cu-Sn and Cu-Sn-Pb. It has been established that the Lusatian metalworkers were familiar with re-melting the scrap bronze

and made themselves capable of roasting the sulphide-rich ores.

The collection from Mała Kępa has been described in terms of its structure and composition. The investigations were made by means of

the energy dispersive X-ray fluorescence spectroscopy (ED-XRF), scanning electron microscopy (SEM) coupled with an energy dispersive

X - ray analysis system (EDS) and optical microscopy (OM). In order to fingerprint an alloy profile of the castings with a special emphasis

on the nail earrings, the data-set (ED-XRF, EDS) was statistically evaluated using multidimensional analyses (FA, DA).

Go to article

Authors and Affiliations

M. Perek-Nowak
A. Garbacz-Klempka
Ł. Kowalski
J. Gackowski
Download PDF Download RIS Download Bibtex

Abstract

The aim of this paper was to attain defect free, pure copper castings with the highest possible electrical conductivity. In this connection, the effect of magnesium additives on the structure, the degree of undercooling (ΔTα = Tα-Tmin, where Tα – the equilibrium solidification temperature, Tmin – the minimum temperature at the beginning of solidification), electrical conductivity, and the oxygen concentration of pure copper castings have been studied. The two magnesium doses have been investigated; namely 0.1 wt.% and 0.2 wt.%. A thermal analysis was performed (using a type-S thermocouple) to determine the cooling curves. The degree of undercooling and recalescence were determined from the cooling and solidification curves, whereas the macrostructure characteristics were conducted based on a metallographic examination. It has been shown that the reaction of Mg causes solidification to transform from exogenous to endogenous. Finally, the results of electrical conductivity have been shown as well as the oxygen concentration for the used Mg additives.

Go to article

Authors and Affiliations

M. Kranc
A. Garbacz-Klempka
M. Górny
G. Sikora
Download PDF Download RIS Download Bibtex

Abstract

Currently there is a constant development in the field of aluminium alloys engineering. This results from, i.a., better understanding of the

mechanisms that direct strengthening of these alloys and the role of microalloying. Now it is microalloying in aluminum alloys that is

receiving a lot of attention. It affects substantially the macro- and microstructure and kinetics of phase transformation influencing the

properties during production and its exploitation. 7xxx series aluminum alloys, based on the Al-Zn-Mg-Cu system, are high-strength

alloys, moreover, the presence of Zr and Sr further increases their strength and improves resistance to cracking.

This study aims to present the changes of the properties, depending on the alloy chemical composition and the macro- and microstructure.

Therefore, the characteristics in the field of hardness, tensile strength, yield strength and elongation are shown on selected examples.

Observations were made on ingot samples obtained by semi-continuous casting, in the homogenized state.

Samples were prepared from aluminum alloys in accordance with PN-EN 573-3: 2013. The advantage of Al-Zn-Mg-Cu alloys are

undoubtedly good strength, Light-weight and resistance to corrosion. As widening of the already published studies it is sought to

demonstrate the repeatability of the physical parameters in the whole volume of the sample.

Go to article

Authors and Affiliations

S. Rzadkosz
M. Perek-Nowak
A. Garbacz-Klempka
Z. Kwak
W. Krok
Download PDF Download RIS Download Bibtex

Abstract

The publication presents the comparison of selected refining methods (gaseous and/or flux) based on mechanical properties of the obtained secondary silumin EN AC-AlSi7Mg0.3 (in accordance to the European Standard PN-EN 1706:2011). The point of reference was a similar primary alloy produced using pure batch materials. The mechanical properties measured in room temperature were used to calculate the materials quality index. The research showed, that properly carried out refinement process of secondary (recycled) alloys can bring their quality indexes close to those of their primary materials. The goal was to assess the efficiency of selected refining methods when applied to the examined group of casting silumins, by measuring the basic mechanical properties (in room temperature) before and after refining. The practical aspect was to choose an effective (ecologically, technologically and economically) method of refining of secondary EN AC-AlSi7Mg0.3 alloy used to cast car rims for JN METAL company in Ostowiec Świętokrzyski (Poland).
Go to article

Authors and Affiliations

A. Garbacz-Klempka
Z. Kwak
E. Czekaj
J. Nykiel
M. Nykiel
Download PDF Download RIS Download Bibtex

Abstract

Issues connected with high quality casting alloys are important for responsible construction elements working in hard conditions.

Traditionally, the quality of aluminium casting alloy refers to such microstructure properties as the presence of inclusions and intermetallic

phases or porosity. At present, in most cases, Quality index refers to the level of mechanical properties – especially strength parameters,

e.g.: UTS, YS, HB, E (Young’s Modulus), K1c (stress intensity factor). Quality indexes are often presented as a function of density.

However, generally it is known, that operating durability of construction elements depends both on the strength and plastic of the material.

Therefore, for several years now, in specialist literature, the concept of quality index (QI) was present, combines these two important

qualities of construction material. The work presents the results of QI research for casting hypoeutectic silumin type EN AC-42100

(EN AC-AlSi7Mg0.3), depending on different variants of heat treatment, including jet cooling during solution treatment.

Go to article

Authors and Affiliations

A. Garbacz-Klempka
Z. Kwak
E. Czekaj
J. Zych
Download PDF Download RIS Download Bibtex

Abstract

Selective laser melting is one of the additive manufacturing technologies that is used to produce complex-shaped components for applications in the automotive industry. The purpose of the changes in the design, technology, and material tests was to make a steering gear housing using the SLM method. The steering gear housing was produced by the pressure casting method using an AlSi9Cu3(Fe) alloy. The construction of this housing is adapted to the specifics of left-hand traffic. The change in technology was related to the change of the position of the steering system from right-hand to left-hand and the demand for a limited number of gear housings. It was necessary to make a virtual model of the housing on the basis of the part that was removed from the vehicle. In SLM technology, the AlSi10Mg aluminum alloy was used as a raw material in the form of CL 32Al gas-atomized powder. After the SLM process was completed, the housings were subjected to heat treatment. The AlSi10Mg alloy fabricated by the SLM method after heat treatment is characterized by good plasticity and an average value of tensile strength. The last stage was to check the geometry of the SLM housing with a 3D scanner. As a result, a map of the dimensional deviations from the nominal values was obtained. This data was used to modify the CAD model before the next fabrication process.
The use of 3D printing technology allowed for the quick production of elements. The time to develop the technology and the production of the first two gear housings based on a 3D model was seven days.
Go to article

Bibliography

[1] Additive Manufacturing  General Principes  Terminology (2015). ISO/ASTM 2900:2015. BSI: London, UK.
[2] Frazier, W.E. (2014). Metal additive manufacturing: A review. Journal of Materials Engineering and Performance. 23, 1917-1928. DOI: 10.1007/s11665-014-0958-z.
[3] Sercombe, T.B. & Li, X. (2016). Selective laser melting of aluminum and aluminum metal matrix composites. Review. Materials Technology. 31(2), 77-85. DOI: 10.1179/1753555715Y.0000000078.
[4] Yadroitsev, I., Yadroitsava, I., Bertrand, P. & Smurov, I. (2012). Factor analysis of selective laser melting process parameters and geometrical characteristics of synthesized single tracks. Rapid Prototyping Journal. 18(3), 201-208. DOI: 10.1108/13552541211218117.
[5] Olakanmi, E.O. (2013). Selective laser sintering/melting (SLS/SLM) of pure Al, Al-Mg, and Al-Si powders: Effect of processing conditions and powder properties. Journal of Materials Processing Technology. 213(8), 1387-1405. DOI: 10.1016/j.jmatprotec.2013.03.009.
[6] Gibson, I., Rosen, D.W. & Stucker, B. (2010). Additive Manufacturing Technologies, Rapid Prototyping to Direct Digital Manufacturing. Springer New York Heidelberg Dordrecht London. DOI: 10.1007/978-1-4419-1120-9.
[7] Kempen, K., Thijs, L., Van Humbeeck, J. & Kruth, J.P. (2015). Processing AlSi10Mg by selective laser melting: parameter optimisation and material characterization. Materials Science and Technology. 31(8), 917-923, DOI: 10.1179/1743284714Y.0000000702.
[8] Aboulkhair, N.T., Everitt, N.M., Ashcroft, I. & Tuck, C.N. (2014). Reducing porosity in AlSi10Mg parts processed by selective laser melting. Additive Manufacturing. 1-4, 77-86. DOI: 10.1016/j.addma.2014.08.001.9.
[9] Read, N., Wang, W. & Essa, K. & Attallah, M. (2015). Selective laser melting of AlSi10Mg alloy: Process optimisation and mechanical properties development. Materials & Design. 65, 417-424. DOI: 10.1016/J.MATDES.2014.09.044.
[10] Lam, L.P., Zhang, D.Q., Liu, Z.H. & Chua, C.K. (2015). Phase analysis and microstructure characterisation of AlSi10Mg parts produced by Selective Laser Melting. Virtual and Physical Prototyping. 10 (4), 207-215. DOI: 10.1080/17452759.2015.1110868.
[11] EOS Material data sheet, EOS Aluminium AlSi10Mg. www.eos.info/03_system-related-assets/material-related-contents/metal-materials-and-examples/metal-material- datasheet/aluminium/alsi10mg-9011-0024-m400_flexline_material_data_sheet_03-18_en.pdf.
[12] Concept Laser a GE Additive Company, CL 32 Al. Aluminium alloy. www.ge.com/additive/sites/default/files/ 2018-12/CL 32AL_DS_DE_US_v1.pdf.
[13] Li, W., Li, S., Liu, J., Zhang, Y., Wei, Q., Yan, C. & Shi, Y. (2016). Effect of heat treatment on AlSi10Mg alloy fabricated by selective laser melting: Microstructure evolution, mechanical properties and fracture mechanism. Materials Science and Engineering A. 663, 116-125. DOI: 10.1016/j.msea.2016.03.088.
[14] Thijs, L., Kempen, K., Kurth, J.P. & Van Humbeeck, J. (2013). Fine-structured aluminium products with controllable texture by selective laser melting of pre-alloyed AlSi10Mg powder. Acta Materialia. 61(5), 1809-1819. DOI: 10.1016/j.actamat.2012.11.052.
[15] Brandl, E., Heckenberger, U., Holzinger, V. & Buchbinder, D. (2012). Additive manufactured AlSi10Mg samples using Selective Laser Melting (SLM): Microstructure, high cycle fatigue, and fracture behavior. Materials & Design. 34, 159-169. DOI: 10.1016/j.matdes.2011.07.067.
[16] Piekło, J., Garbacz-Klempka, A., Żuczek, R. & Małysza, M. (2019). Computational modeling of fracture toughness of Al-Si, and Al-Zn-Mg-Cu alloys with detected porosity. Journal of Materials Engineering and Performance. 28, 1373-1381. DOI: 10.1007/s11665-019-03899-2.
[17] Zych, J., Piekło, J., Maj, M., Garbacz-Klempka, A. & Piękoś, M. (2019). Influence of structural discontinuities on fatigue life of 4XXX0-series aluminum alloys. Archives of Metallurgy and Materials. 64(2), 765-771. DOI: 10.24425/amm.2019.127611.
[18] Leary, M., Maconachie, T., Sarker, A. & Faruque, O. (2019). Mechanical and thermal characterisation of AlSi10Mg SLM block suport structures. Materials and Design. 183(5), 108-138. DOI: 10.1016/j.matdes.2019.108138.
[19] EOS Material data sheet, EOS MaragingSteel MS1. www.eos.info/03_system-related-assets/material-related-contents/metal-materials-and-examples/metal-material-datasheet/werkzeugstahl_ms1_cx/ms1/ms-ms1-m280_m290_400w_material_data_sheet_05-14_en.pdf
[20] Waszkiewicz, S., Fic, M., Perzyk, M. & Szczepanik, J. (1986). Die and pressure molds. Warszawa: WNT. (in Polish).
[21] Piekło, J. (2019). Application of SLM additive manufacturing method in production of selected cooling system elements in die casting molds. Kraków: Wydawnictwo Naukowe Akapit. (in Polish).
[22] Piekło, J. & Maj, M. (2014). Methods of additive manufacturing used in the technology of skeleton castings. Archives of Metallurgy and Materials, 2014 ,59, 699-702. DOI: 10.2478/amm-2014-0114.
[23] Bonderek, Z. & Chromik, S. (2006). Metal pressure die-casting and plastic injection molding. Kraków: Wydawnictwo Naukowe Akapit. (in Polish).
Go to article

Authors and Affiliations

J. Piekło
1
ORCID: ORCID
A. Garbacz-Klempka
1
ORCID: ORCID

  1. AGH University of Science and Technology, Faculty of Foundry Engineering, Reymonta 23 Str., 30-059 Kraków, Poland
Download PDF Download RIS Download Bibtex

Abstract

An investigation of the failure process of maraging steel grade X3NiCoTi18-9-5 produced by the SLM method that is subjected to various three-dimensional stress-states has been carried out. In this paper, deformations and damage evolution are analysed experimentally and numerically. Three microstructures of the SLM steel were obtained after the appropriate heat treatment. Tensile tests of smooth specimens and axisymmetric notched specimens have been performed. Numerical models of the samples with ring notches were made in order to determine the stress state and displacement field in the notch area at the moment of the sample’s breakage as well as to compare the experimentally determined effective strain in the notch after the sample’s breakage with the deformation being calculated on the basis of the numerical solution. As a result of the research, it was found that the type of fracture of samples obtained from X3NiCoTi18-9-5 steel powder by the SLM method depends on the size of the ring notch’s radius. Based on the performed numerical calculations and experimental tests, it was found that, for each of the analysed variants of heat treatment, it was possible to indicate the approximate limit value of triaxiality factor Tf, above which there is a scrap of brittle X3NiCoTi18-9-5 steel produced by the SLM method. This value is determined by the characteristic bending of the function that determines the relationship between triaxiality factor Tf and effective strain eeff.
Go to article

Authors and Affiliations

J. Piekło
1
ORCID: ORCID
A. Garbacz-Klempka
1
ORCID: ORCID

  1. AGH University of Science and Technology, Faculty of Foundry Engineering, Al. Mickiewicza 30, 30-059 Kraków, Poland
Download PDF Download RIS Download Bibtex

Abstract

Investment casting technology that utilizes lost-wax casting is one of the most-important achievements of ancient society. In Lower Silesia, Poland (Grzybiany, Legnica county), a 7-6 BC casting workshop was discovered with numerous artifacts, confirming the existence of the manufacturing process of metal ornaments using ceramic molds. The paper presents the research of molds and casts from the Bronze and Early Iron Ages. Microscopic analyses of the casting molds were performed, along with radiographic and chemical composition tests of the artifacts (the latter employing the use of the X-ray fluorescence spectroscopy method). The clustering method was used for alloy classification. The microstructure was analyzed by means of Scanning Electron Microscopy with Energy Dispersive Spectroscopy. Conclusions from the research were utilized in further experiments
Go to article

Authors and Affiliations

A. Garbacz-Klempka
J.S. Suchy
Z. Kwak
T. Tokarski
R. Klempka
T. Stolarczyk
Download PDF Download RIS Download Bibtex

Abstract

Silicon bronzes are characterised by good mechanical properties and by high corrosion and mechanical wear resistance. The process of sleeve casting by means of the centrifugal casting with the horizontal axis of the mould rotation was analysed. The assessment of the influence of modification and centrifugal casting parameters on the microstructure and mechanical properties of alloys was carried out in the hereby work. Zirconium was applied as a modifier. Speed of rotation of the mould was the variable parameter of the centrifugal casting. The investigation results were summarised on the basis of the microstructure analysis and mechanical properties determination: UTS, proof stress, A10 and BHN. The experiment aimed at finding the information in which way the modification together with changing the pouring parameters influence the mechanical properties of the CuSi3Zn3FeMn alloy.
Go to article

Authors and Affiliations

A. Garbacz-Klempka
J. Kozana
M. Piękoś
M. Papaj
P. Papaj
M. Perek-Nowak
Download PDF Download RIS Download Bibtex

Abstract

The research focuses on assessing the metal content, mainly copper, lead, iron and also silver in metallurgical slag samples from the area

where historical metallurgical industry functioned. In the smelter located in Mogiła, near Krakow (southern Poland), whose operation is

confirmed in sources from 1469, copper was probably refined as well as silver was separated from copper. Based on the change of

chemical and soil phase content and also taking cartographic and historical data into account, considering the restrictions resulting from

the modern land use the area was determined whose geochemical mapping can point to the location of the 15th century Jan Thurzo’s

smelter in Mogiła near Krakow. Moreover, using the same approach with the samples of this kind here as with hazardous waste, an

attempt has been made to assess their impact on the environment. Thereby, taking the geoenvironmental conditions into account, potential

impact of the industrial activity has been assessed, which probably left large scale changes in the substratum, manifested in the structure,

chemical content and soil phase changes. Discovering areas which are contaminated above the standard value can help to identify

historical human activities, and finding the context in artefacts allows to treat geochemical anomalies as a geochronological marker. For

this purpose the best are bed sediments, at present buried in the ground, of historical ditches draining the area of the supposed smelter.

Correlating their qualities with analogical research of archeologically identified slags and other waste material allows for reconstructing

the anthropopressure stages and the evaluation of their effects. The operation of Jan Thurzo’s smelter is significant for the history of

mining and metallurgy of Poland and Central and Eastern Europe.

Go to article

Authors and Affiliations

J. Kozana
M. Piękoś
A. Garbacz-Klempka
Z. Kwak
M. Wardas-Lasoń
Download PDF Download RIS Download Bibtex

Abstract

Cast axes are one of the most numerous categories of bronze products from earlier phases of the Bronze Age found in Poland. They had multiple applications since they were not only used objects such as tools or weapons but also played the prestigious and cult roles.

Investigations of the selected axes from the bronze products treasure of the Bronze Age, found in the territory of Poland, are presented

in the hereby paper. The holder of these findings is the State Archaeological Museum in Warsaw. Metallurgical investigations of axes with bushing were performed in respect of the casting technology and quality of obtained castings. Macroscopic observations allowed to document the remains of the gating system and to assess the range and kind of casting defects. Light microscopy revealed the microstructure character of these relicts. The chemical composition was determined by means of the X-ray fluorescence method with energy dispersion (ED-XRF) and by the scanning electron microscopy with X-ray energy dispersion analysis in micro-areas (SEM-EDS). The shape and dimensions of cores, reproducing inner parts of axes were identified on the basis of the X-ray tomography images. Studies reconstructed production technology of the mould with gating system, determined chemical composition of the applied alloys and casting structures as well as revealed the casting defects being the result of construction and usage of moulds and cores.

Go to article

Authors and Affiliations

P. Długosz
A. Garbacz-Klempka
Z. Kwak
Ł. Karczmarek
J. Kozana
M. Piękoś
M. Perek-Nowak
Download PDF Download RIS Download Bibtex

Abstract

The work presents experiment results from the area of copper casting technology and chosen examples of alloyed copper. At present,

copper casting technology is applied in many branches of industrial manufacturing, especially in the sector of construction,

communications, arms and power engineering. Alloyed copper, containing slight additions of different elements and having special

physio-chemical properties, is used in a special range of applications. Copper technology and alloyed copper analyses have been presented,

these materials being used for cast manufacturing for power engineering. The quality of casts has been assessed, based on their

microstructure analysis, chemical content and the cast properties. During the research, special deoxidizing and modifying agents were

applied for copper and chosen examples of alloyed copper; also exemplary samples were tested with the help of metallographic analysis,

electrical conductivity and gaseous impurities research.

Go to article

Authors and Affiliations

S. Rzadkosz
J. Kozana
M. Piękoś
A. Garbacz-Klempka
M. Kranc
W. Cieślak
Download PDF Download RIS Download Bibtex

Abstract

High prices of tin and its limited resources, as well as several valuable properties characterising Cu-Sn alloys, cause searching for materials of similar or better properties at lower production costs. The influence of various nickel additions to CuSn10 casting bronze and to CuSn8 bronze of a decreased tin content was tested. Investigations comprised melting processes and casting of tin bronzes containing various nickel additions (up to 5%). The applied variable conditions of solidification and cooling of castings (metal and ceramic moulds) allowed to assess these alloys sensitivity in forming macro and microstructures. In order to determine the direction of changes in the analysed Cu-Sn-Ni alloys, the metallographic and strength tests were performed. In addition, the solidification character was analysed on the basis of the thermal analysis tests. The obtained results indicated the influence of nickel in the solidification and cooling ways of the analysed alloys (significantly increased temperatures of the solidification beginning along with increased nickel fractions in Cu-Sn alloys) as well as in the microstructure pattern (clearly visible grain size changes). The hardness and tensile strength values were also changed. It was found, that decreasing of the tin content in the analysed bronzes to which approximately 3% of nickel was added, was possible, while maintaining the same ultimate tensile strength (UTS) and hardness (HB) and improved plasticity (A5).

Go to article

Authors and Affiliations

M. Perek-Nowak
J. Kozana
M. Piękoś
A. Garbacz-Klempka
E. Czekaj

This page uses 'cookies'. Learn more