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Abstract

Turbogenerator coil retaining rings are shrunk-fitted onto the rotor over the coils, in order to restrain them against the centrifugal force. They are typically subjected to low cycle fatigue, with a cycle being completed at every machine switch-on and switch-off. The subject of this paper consists in the determination of the failure probability of a coil retaining ring. The failure mode of the ring cracking, when it swells in tension, due to the centrifugal force is here considered. The reliability assessment is preceded by the study of the input variables affecting the low-cycle fatigue load and of their stochastic distributions. This question is tackled by the experimental determination of the static, cyclic and fatigue curves of the involved material and by the application of a statistical model to compute related parameters and their standard deviations. Upon the determination of variable distributions, the probability of failure is estimated in the form of a cumulative distribution function by a computationally efficient methodology, based on the Advanced Mean Value approach. The obtained results account for the material response and the local stressstrain states at the most loaded coil retaining ring region. The determined probability at the end of the machine life, in the order of 10-12, is compatible with reference values for structures under fatigue in the mechanical and aeronautical fields.

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Authors and Affiliations

Giorgio Olmi
Alessandro Freddi
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Abstract

One of the worst accidents that can take place in industrial presses is related to the risk of generating cracks in the columns. In order to avoid press columns from being subjected to tensile stress in the loading phase, the columns are sometimes assembled precompressed, so that nominal stress maintains negative values throughout the work cycle. Previous researches have considered cracks propagating under cyclic compressive loads in notched specimens. In these cases, the fatigue cracks are initiated at the notch root due to residual tensile stresses and grew at a progressively decreasing speed before arresting. The subject of the present paper is to give a paradigmatic example of crack initiation and propagation also in a general compressive field.
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Authors and Affiliations

Giorgio Olrni
Alessandro Freddi

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