In Al-Si alloy the iron is the most common impurity and with presence of other elements in alloy creates the intermetallic compounds,
which decreases mechanical properties and increases of porosity. The cause of the negative effect of intermetallic particles on the
mechanical properties is that it is more easily break off the tension load as the aluminium matrix or small particles of silicon. By adding
suitable alloying elements, also known as iron correctors, is possible to reduce this harmful effect.
In the article is evaluated influence of manganese on microstructure with performed EDX analysis selected intermetallic phases and tensile
test and measurement of length of Al5FeSi phase. For realization experiments was used AlSi7Mg0.3 alloy with increased iron content.
Manganese was added in the amount 0.3 wt. %, 0.6 wt. %, 0.8 wt.% and 1,2 wt. %. From performed measurements it has been concluded,
that increased amount of manganese, i.e. Mn/Fe ratio, does not have significant influence on mechanical properties AlSi7Mg0.3 alloy in
the melted state.
The effect of combination grain refinement with AlTi5B1 master (55 ppm) and Sr-modification with AlSr5 master (20, 30, 40, 50 and 60 ppm) on the microstructure, tensile and hardness properties of AlSi7MgTi cast alloy were systematically investigated. Eutectic silicon was studied by optical and scanning electron microscopy after standard (0.5% HF) and deep etching (HCl). Morphology of eutectic Si changes from compact plate-like (as-cast state) to fibbers (after modification). Si-fibbers in samples with 50 and 60 ppm Sr coarsen probably as a result of over-modification. The optimum mechanical properties has the experimental material which was grain refined and modified with 40 ppm of Sr (UTS = 220.6 MPa; ductility = 6.1%, and 82.3 HBW 5/250/15).
Recycling of aluminium returnable material through its reuse is now an essential component of the production of aluminium alloy castings. The main goal is to find a suitable ratio of the primary alloy and the returnable material in the batch, thus determining the right compromise between the price and the quality of the casting. Experimental alloys were evaluated by thermal analysis, combination of structural analytical techniques and selected mechanical properties. The alloys were also subjected to tearing susceptibility testing. The increase in the returnable material amount resulted in changes in the alloy properties at the first increase in volume to 20%. After exceeding the balanced ratio (50:50), there was considerable degradation of the microstructure, failure to achieve the minimum values of some mechanical properties required by the standard, and the alloy showed increased susceptibility to tearing.
The article will be focused on analysis of properties of aluminum alloy for the casting of type Al-Mg. As an experimental material was used aluminum alloy EN AC 51200, supplied in a cast state without a heat treatment. It was produced by the continuous casting method. Experiments deal with microstructural material analysis, fractographic analysis, mechanical and fatigue tests. The microstructure of the testing sample was examined using an optical microscope Neophot 32. Fatigue properties of aluminum alloy was tested by three-point bending cyclic loading. The fracture surface of the testing sample was examined using scanning electron microscopy (SEM), where sample was observed on various stages of the fatigue process, its characteristics and differences of fracture surfaces.