Manganese is an effective element used for the modification of needle intermetallic phases in Al-Si alloy. These particles seriously
degrade mechanical characteristics of the alloy and promote the formation of porosity. By adding manganese the particles are being
excluded in more compact shape of “Chinese script” or skeletal form, which are less initiative to cracks as Al5FeSi phase. In the present
article, AlSi7Mg0.3 aluminium foundry alloy with several manganese content were studied. The alloy was controlled pollution for achieve
higher iron content (about 0.7 wt. % Fe). The manganese were added in amount of 0.2 wt. %, 0.6 wt. %, 1.0 wt. % and 1.4 wt. %. The
influence of the alloying element on the process of crystallization of intermetallic phases were compared to microstructural observations.
The results indicate that increasing manganese content (> 0.2 wt. % Mn) lead to increase the temperature of solidification iron rich phase
(TAl5FeSi) and reduction this particles. The temperature of nucleation Al-Si eutectic increase with higher manganese content also. At
adding 1.4 wt. % Mn grain refinement and skeleton particles were observed.
Secondary or multiple remelted alloys are common materials used in foundries. For secondary (recycled) Al-Si-Cu alloys, the major problem is the increased iron presence. Iron is the most common impurity and with presence of other elements in alloy creates the intermetallic compounds, which may negatively affect the structure. The paper deals with effect of multiple remelting on the microstructure of the AlS9iCu3 alloy with increased iron content to about 1.4 wt. %. The evaluation of the microstructure is focused on the morphology of iron-base intermetallic phases in caste state, after the heat treatment (T5) and after natural aging. The occurrence of the sludge phases was also observed. From the obtained results can be concluded that the multiple remelting leads to change of chemical composition, changes in the final microstructure and also increases sludge phases formation. The use of heat treatment T5 led to a positive change of microstructure, while the effect of natural aging is beneficial only to the 3rd remelting.
Liquid AI -Si alloys are usually given special treatments before they are cast to obtain finer or modified matrix and eutectic structures, leading to improved proper ties. For many years, sodium additions to hypoeutectic and eutectic AI -Si melts have been recognized as the most effective method of modifying the eutectic morphology, although most of the group IA or IIA elements have significant effects on the eutectic s tructure. Unfortunately, many of these approaches also have associated several founding difficulties, such as fading, forming dross in presence of certain alloying elements, reduced fluidity, etc. ln recent years, antimony additions to AI -Si castings have attracted considerable attention as an alternative method of refining the eutectic structure. Such additions eliminate many of the difficulties listed above and provide permanent (i.e. non -fading) refining ability. In this paper, the authors summarize work on antimony treatment of Al -Si based alloys.
This paper deals with influence of chrome addition and heat treatment on segregation of iron based phases in the secondary alloy
AlSi7Mg0.3 microstructure by chrome and heat treatment. Iron is the most common and harmful impurity in aluminum casting alloys and
has long been associated with an increase of casting defects. In generally, iron is associated with the formation of Fe-rich intermetallic
phases. It is impossible to remove iron from melt by standard operations, but it is possible to eliminate its negative influence by addition
some other elements that affect the segregation of intermetallics in less harmful type or by heat treatment. Realization of experiments and
results of analysis show new view on solubility of iron based phases during melt preparation with higher iron content and influence of
chrome as iron corrector of iron based phases.
Presence of iron in Al-Si cast alloys is common problem mainly in secondary (recycled) aluminium alloys. Better understanding of iron
influence in this kind of alloys can lead to reduction of final castings cost. Presented article deals with examination of detrimental iron
effect in AlSi10MgMn cast alloy. Microstructural analysis and ultimate tensile strength testing were used to consider influence of iron to
microstructure and mechanical properties of selected alloy
This paper deals with influence on segregation of iron based phases on the secondary alloy AlSi7Mg0.3 microstructure by chrome. Iron is
the most common and harmful impurity in aluminum casting alloys and has long been associated with an increase of casting defects. In
generally, iron is associated with the formation of Fe-rich phases. It is impossible to remove iron from melt by standard operations, but it is
possible to eliminate its negative influence by addition some other elements that affect the segregation of intermetallics in less harmful
type. Realization of experiments and results of analysis show new view on solubility of iron based phases during melt preparation with
higher iron content and influence of chrome as iron corrector of iron based phases. By experimental work were used three different
amounts of AlCr20 master alloy a three different temperature of chill mold. Our experimental work confirmed that chrome can be used as
an iron corrector in Al-Si alloy, due to the change of intermetallic phases and shortening their length.
The paper deals with the problem of multiple remelting influence on AlSi6Cu4 alloy modified by antimony on chosen mechanical characteristics, microstructure and gas content. This foundry alloy is used mostly in automotive industry. Foundry Aluminum-Silicon alloys are also used in number of industrial weight sensitive applications because of their low weight and very good castability and good mechanical properties. Modifiers are usually added to molten aluminum-silicon alloys to refine the eutectic phase particle shape and improve the mechanical properties of the final cast products and Al-Si alloys cast properties.
This article focuses on the study of the influence of remelting and subsequent natural and artificial ageing on the structure of recycled AlSi9Cu3 alloy with increased iron content. The assessed changes in eutectic silicon and iron-based intermetallic phases were carried out using optical and scanning electron microscopy. The degradation of the eutectic silicon morphology due to remelting occurred only at the highest numbers of remelting. The effect of remelting the investigated alloy, which is accompanied by a gradual increase in wt. % Fe, began to manifest significantly through a change in the length of the ferric phases after the fourth remelting. As expected, the artificial ageing process has proven to be more effective than natural ageing. It has led to a change in the eutectic silicon morphology and has been beneficial in reducing the lengths of adverse ferric phases. The use of alloys with higher numbers of remelting, or with greater “contamination”, for the manufacture of shape-challenging castings is possible when using a suitable method of eliminating the negative factors of the remelting process. The results of our investigation show a suitable method of the above elimination the application of heat treatment T5 – via artificial ageing.
This article deals with the effect of manganese that is the most applied element to eliminate the negative effect of iron in the investigated alloy AlSi7Mg0.3. In this time are several methods that are used for elimination harmful effect of iron. The most used method is elimination by applying the additive elements, so-called iron correctors. The influence of manganese on the morphology of excluded ironbased intermetallic phases was analysed at various iron contents (0.4; 0.8 and 1.2 wt. %). The effect of manganese was assessed in additions of 0.1; 0.2; 0.4 and 0.6 wt. % Mn. The morphology of iron intermetallic phases was assessed using electron microscopy (SEM) and EDX analysis. The increase of iron content in investigated alloys caused the formation of more intermetallic phases and this effect has been more significant with higher concentrations of manganese. The measurements carried out also showed that alloys with the same Mn/Fe ratio can manifest different structures and characteristics of excluded iron-based intermetallic phases, which might, at the same time, be related to different resulting mechanical properties.
The paper deals with squeeze casting technology. For this research a direct squeeze casting method has been chosen. As an experimental material, the AlSi12 and AlSi7Mg0.3 alloys were used. The influence of process parameters variation (pouring temperature, mold temperature) on mechanical properties and structure will be observed. For the AlSi7Mg0.3 alloy, a pressure of 30 MPa was used and for the AlSi12 alloy 50 MPa. The thicknesses of the individual walls were selected based on the use of preferred numbers and series of preferred numbers (STN ISO 17) with the sequence of 3.15 mm, 4 mm, 5 mm, 6.3 mm and 8 mm. The width of each wall was 22 mm and length 100 mm. The mechanical properties (Rm, A5) for individual casting parameters and their individual areas of different thicknesses were evaluated. For the AlSi7Mg0.3 alloy, the percentage increase of the tensile strength was up to 37% and the elongation by 400% (at the 8 mm thickness of the casting). For the AlSi12 alloy, the strength increased from 8 to 20% and the tensile strength increased from 5 to 85%. The minimum thickness of the wall to influence the casting properties by pressure was set to 5 mm (based on the used casting parameters). Due to the effect of the pressure during crystallization, a considerable refinement and uniformity of the casting structure occured, also a reduction in the size of the eutectic silicate-eliminated needles was observed.
In Al-Si alloy the iron is the most common impurity and with presence of other elements in alloy creates the intermetallic compounds,
which decreases mechanical properties and increases of porosity. The cause of the negative effect of intermetallic particles on the
mechanical properties is that it is more easily break off the tension load as the aluminium matrix or small particles of silicon. By adding
suitable alloying elements, also known as iron correctors, is possible to reduce this harmful effect.
In the article is evaluated influence of manganese on microstructure with performed EDX analysis selected intermetallic phases and tensile
test and measurement of length of Al5FeSi phase. For realization experiments was used AlSi7Mg0.3 alloy with increased iron content.
Manganese was added in the amount 0.3 wt. %, 0.6 wt. %, 0.8 wt.% and 1,2 wt. %. From performed measurements it has been concluded,
that increased amount of manganese, i.e. Mn/Fe ratio, does not have significant influence on mechanical properties AlSi7Mg0.3 alloy in
the melted state.
Pouring of liquid aluminium is typically accompanied by disturbance of the free surface. During these disturbances, the free surface oxide
films can be entrained in the bulk of liquid, also pockets of air can be accidentally trapped in this oxide films. The resultant scattering of
porosity in castings seems nearly always to originate from the pockets of entrained air in oxide films. Latest version of ProCast software
allows to identify the amount of oxides formed at the free surface and where they are most likely to end-up in casts. During a filling
calculation, ProCast can calculate different indicators which allow to better quantify the filling pattern. The fluid front tracking indicator “
Free surface time exposure” has the units [cm2*s]. At each point of the free surface, the free surface area is multiplied by the time. This
value is cumulated with the value of the previous timestep. In addition, this value is transported with the free surface and with the fluid
flow.Experiments to validate this new functions were executed.
The paper deals with the impact of technological parameters on the heat transfer coefficient and microstructure in AlSi12 alloy using
squeeze casting technology. The casting with crystallization under pressure was used, specifically direct squeeze casting method. The goal
was to affect crystallization by pressure with a value 100 and 150 MPa. The pressure applied to the melt causes a significant increase of
the coefficient of heat transfer between the melt and the mold. There is an increase in heat flow by approximately 50% and the heat
transfer coefficient of up to 100-fold, depending on the casting conditions. The change in cooling rate influences the morphology of the
silicon particles and intermetallic phases. A change of excluded needles to a rod-shaped geometry with significantly shorter length occurs
when used gravity casting method. By using the pressure of 150 MPa during the crystallization process, in the structure can be observed an
irregular silica particles, but the size does not exceed 25 microns.
This paper deals with influence on segregation of iron based phases on the secondary alloy AlSi7Mg0.3 microstructure by nickel. Iron is
the most common and harmful impurity in aluminum casting alloys and has long been associated with an increase of casting defects. In
generally, iron is associated with the formation of Fe-rich intermetallic phases. It is impossible to remove iron from melt by standard
operations. Some elements eliminates iron by changing iron intermetallic phase morphology, decreasing its extent and by improving alloy
properties. Realization of experiments and results of analysis show new view on solubility of iron based phases during melt preparation
with higher iron content and influence of nickel as iron corrector of iron based phases.
The impact of small addition of zirconium in hypoeutectic commercial AlSi10MgCu alloys on their mechanical properties (hardness) in as cast and thermally treated conditions was investigated. Small addition of zirconium does not change significantly the as cast and heat-treated microstructure of investigated alloys except to reduce the SDAS and grain size of primary α-aluminium phases. Addition of zirconium up to 0.14 wt. percentage increases the hardness of investigated alloys in as cast conditions. The increase in the hardness of samples after various solid solution times can correlate very well with the formation of small needle like coherent Al3Zr particles.