The article presents the directions of foundry waste management, mainly used for spent foundry sands (SFS) and dust after the reclamation of this waste. An important aspect of environmental protection in foundry production is the reduction of the amount of generated waste as a result of SFS regeneration. The advantage is the reuse of waste, which reduces the costs of raw materials purchase and environmental fees for landfilling. Non -recycled spent foundry sands can be used in other industries. SFS is most often used in road and construction industries as well as inert material in closed mines (Smoluchowska and Zgut 2005; Bany-Kowalska 2006). An interesting direction of using SFS is its application in gardening and agriculture. The article presents the advantages and disadvantages of such use. It was found that spent foundry sands can be useful for the production of soil mixtures for many agricultural and horticultural applications. Due to the possibility of environmental pollution with heavy metals and organic compounds, such an application is recommended for the so-called green sands, i.e. SFS with mineral binders. In addition, an innovative solution for the energy use of dusts after spent foundry sands reclamation with organic binders has been discussed and proposed by some researchers. It was shown that dust from reclaimed SFS with organic binders can be used as an alternative fuel and raw material in cement kilns, due to the high percentage of organic substances which determine their calorific value and silica.

The aim of this study was to evaluate foundry waste used for various applications in terms of heavy metals quantity of fractions of their binding. The novelty of these studies is the use of speciation procedures to assess the fraction of heavy metals in foundry waste. The two most popular speciation procedures, the Tessier method and the SM&T, and also the TCLP single extraction procedure were used to evaluate the use of foundry waste in agritechnique, road engineering and construction in this research. Additionally, local soils were analyzed and compared to landfill foundry waste (LFW). It was found that LFW may have a negative impact on the natural environment when used for agrotechnological applications due to the increased concentration of mobile and bioavailable fractions (mean 9–18%) of metals. Foundry dusts were characterized by a low percentage of mobile and bioavailable (mean 2–6%) forms, although this does not include electric arc fournance dust (EAFD) (mean 17%). The metal content in TCLP extracts was low in all foundry waste samples and allowed the use of the analyzed wastes in construction and road construction. The usefulness of both speciation procedures for the assessment of the leaching of heavy metal forms from foundry waste was confirmed. However, the SM&T procedure was more effective in leaching mobile and bioavailable forms of heavy metals in foundry waste and soil samples.

This paper discusses the agrotechnical use of foundry waste based on spent foundry sands (SFS). The advantage of foundry waste use is its high concentration of quartz sands and its similar physical properties to soils, including good permeability and filtration rate. An important component of foundry waste containing a mineral binders (green sands) is the presence of a clay fraction. In contrast, organic binders in some foundry wastes increase the percentage of organic matter. However, organic binders may contain toxic substances that are hazardous to the biota. Therefore, it is not recommended to use foundry waste with organic binders in agriculture or horticulture. Moreover, heavy metals may be problematic in the agrotechnical use of foundry waste mainly derived from cast metal. The disadvantage of using foundry waste as soil substrates is the low proportion of fertilizing components. Due to the low content of nutrients in foundry waste, it is recommended that it is used as a structural component mixed with other additives, such as sewage sludge or compost. The paper presents the results of research on the content of pollutants and the assessment of the biotoxicity of foundry waste. Based on the analyzed literature reports and own research, it was found that the use of foundry waste for non-industrial purposes, such as the production of artificial horticultural substrates, soilless substrates and artificial soils (Technosols), should be preceded by numerous studies to confirm the absence of negative impacts on the environment and human health.

The paper presents results of the research on the influence of sewage sludge on the enzymatic activity of the anthropogenic soil on the area of the former borehole sulphur-mine as well as· the effectiveness of sewage sludge utilization for forest-meadow reclamation of this ground.

The heavy metal content is one of the criteria for foundry dust commercial use. To assess the possibility of foundry dust use, it is necessary to analyze its composition, including the content of basic heavy metals, and its mechanical properties. The paper presents the results of research on foundry dust from one of the Polish foundries. The aim of the study was to assess the waste management based on its composition and content of heavy metals. Dust samples were taken from one of the Polish foundries, producing iron and steel castings. Samples were taken from several places in the foundry, i.e. from electric furnace dust collectors, shock grating unit, transport of moulding sands unit, pneumatic blast cabinet units and the regeneration of spent foundry sand units. Samples were taken twice from each place at the turn of 2017–2018. The total content of heavy metals such as Cd, Pb, Cu, Zn, Cr, Ni, Mn, and Fe for recovery and additionally Hg as environmental pollution was analyzed. Based on the results of the research, it was found that the dust from foundry furnaces and pneumatic cleaners can be used in metallurgy due to a high percentage of iron. It was found that the dust from casting cleaning, transport and regeneration department can be used in the cement or construction industry. In addition, an assessment of the mercury content showed that the re-use of this dust would not cause an environmental hazard. It was found that the profitability of foundry dust use depends on the stability of its composition and requires testing for each batch of dusts.