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Abstract

The most important feature of bells is their sound. Its clarity and beauty depend, first of all, on the bell’s geometry - particularly the shape

of its profile, but also on the quality of alloy used to its cast. Hence, if the melting and pouring parameters could influence the alloy’s

properties, what influence they would have on the frequencies of bell’s tone. In the article authors present their own approaches to find

answers on that and more questions.

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Authors and Affiliations

D. Bartocha
C. Baron
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Abstract

The paper presents the results of simulation of alloy layer formation process on the model casting. The first aim of this study was to

determine the influence of the location of the heat center on alloy layer’s thickness with the use of computer simulation. The second aim of

this study was to predict the thickness of the layer. For changes of technological parameters, the distribution of temperature in the model

casting and temperature changes in the characteristic points of the casting were found for established changes of technological

parameters. Numerical calculations were performed using programs NovaFlow&Solid. The process of obtaining the alloy layer with good

quality and proper thickness depends on: pouring temperature, time of premould hold at the temperature above 1300o

C. The obtained

results of simulation were loaded to authorial program Preforma 1.1 in order to determine the predicted thickness of the alloy casting

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Authors and Affiliations

J. Szajnar
C. Baron
A. Walasek
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Abstract

The most important feature of bells is their sound. Their clarity and beauty depend, first of all, on the bell’s geometry - particularly the shape of its profile and the mechanical properties of alloy. Bells are the castings that work by emitting sound in as-cast state. Therefore all features that are created during melting, pouring, solidification and cooling processes will influence the bell's sound. The mechanical properties of bronze depend on the quality of alloy and microstructure which is created during solidification and depend on its kinetics. Hence, if the solidification parameters influence the alloy’s properties, how could they influence the frequencies of bell`s tone? Taking into account alterable thickness of bell's wall and differences in microstructure, the alloy's properties in bell could be important. In the article authors present the investigations conducted to determine the influence of cooling kinetics on microstructure of bronze with 20 weight % tin contents.

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Authors and Affiliations

D. Bartocha
C. Baron
J. Suchoń
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Abstract

Structure, and thus the mechanical properties of steel are primarily a function of chemical composition and the solidification process which can be influenced by the application of the inoculation treatment. This effect depends on the modifier used. The article presents the results of studies designed to assess the effects of structural low alloy steel inoculation by selected modifying additives. The study was performed on nine casts modeled with different inoculants, assessment of the procedure impact was based on the macrostructure of made castings. The ratio of surface area equivalent to the axial zone of the crystals and columnar crystals zone was adopted as a measure of the inoculation effect.

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Authors and Affiliations

J. Szajnar
D. Bartocha
J. Kilarski
J. Suchoń
C. Baron
W. Sebzda
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Abstract

The paper presents the results of research conducted in the field of crystallization and microstructure of duplex alloy cast steel GX2CrNiMoCuN 25-6-3-3 grade. The material for research was the above-mentioned cast steel with a chemical composition compliant with the relevant PN-EN 10283 standard, but melted at the lowest standard allowable concentration of alloying additives (some in short supply and expensive), i.e. Cr, Ni, Mn, Mo, Cu and N. The analysis of the crystallization process was performed based on the DTA (Derivative Thermal Analysis) method for a stepped casting with a thickness of individual steps of 10, 20, 40 and 60 mm. The influence of wall thickness was also taken into account in the cast steel microstructure testing, both in the as-cast state and after solution heat treatment. The phase composition of the cast steel microstructure was determined by using an optical microscope and X-ray phase analysis. The analysis of test results shows that the crystallization of tested cast steel uses the ferritic mechanism, while austenite is formed as a result of solid state transformation. The cast steel under analysis in the as-cast state tends to precipitate the undesirable σ-type Fe-Cr intermetallic phase in the microstructure, regardless of its wall thickness. However, the casting wall thickness in the as-cast state affects the austenite grain size, i.e. the thicker the casting wall, the wider the γ phase grains. The above-mentioned defects of the tested duplex alloy cast steel microstructure can be effectively eliminated by subjecting it to heat treatment of type hyperquenching.
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Bibliography

[1] Chojecki, A., Telejko, I. (2003). The foundry engineering of cast steel. Kraków: Akapit. (in Polish).
[2] Perzyk, M., Waszkiewicz, S., Kaczorowski, M., Jopkiewicz, A. (2004). Foundry engineering. Warszawa: WNT. (in Polish).
[3] Gunn, R. (1997). Duplex stainless steels - microstructure, properties and applications. Cambridge: Woodhead Publishing.
[4] Stradomski, G. (2016). Influence of the sigma phase morphology on shaping the properties of steel and duplex cast steel. Częstochowa: Publishers of Czestochowa University of Technology. (in Polish).
[5] Voronenko, B. (1997). Austenitic-ferritic stainless steels: A state-of-the-art review. Metal Science and Heat Treatment. 39(10), 428-437. https://doi.org/10.1007/BF02484228.
[6] Kalandyk, B. (2011). Characteristics of microstructure and properties of castings made from ferritic-austenitic steel. Katowice – Gliwice: AFE. (in Polish).
[7] Stradomski, G. (2017). The analysis of AISI A3 type ferritic-austenitic cast steel crystallization mechanism. Archives of Foundry Engineering. 17(3), 229-233. https://doi.org/10.1515/afe-2017-0120.
[8] Šenberger, J., Pernica, V., Kaňa, V. & Záděra, A. (2018). Prediction of ferrite content in austenitic Cr-Ni steel castings during production. Archives of Foundry Engineering. 18(3), 91-94. https://doi.org/10.24425/123608.
[9] Kaňa, V., Pernica, V., Záděra, A. & Krutiš, V. (2019). Comparison of methods for determining the ferrite content in duplex cast steels. Archives of Foundry Engineering. 19(2), 85-90. https://doi.org/10.24425/afe.2019.127121.
[10] Yamamoto, R., Yakuwa, H., Miyasaka, M. & Hara, N. (2019). Effects of the α/γ-phase ratio on the corrosion behavior of cast duplex stainless steel. Corrosion. 76(9), 815-825. https://doi.org/10.5006/3464.
[11] Jurczyk, P., Wróbel, T. & Baron, C. (2021). The influence of hyperquenching temperature on microstructure and mechanical properties of alloy cast steel GX2CrNiMoCuN 25-6-3-3. Archives of Metallurgy and Materials. 66(1), 73-80. https://doi.org/10.24425/amm.2021.134761.
[12] Kalandyk, B., Zapała, R. & Pałka, P. (2022). Effect of isothermal holding at 750 °C and 900 °C on microstructure and properties of cast duplex stainless steel containing 24% Cr-5% Ni-2.5% Mo-2.5% Cu. Materials. 15(23), 1-17. https://doi.org/10.3390/ma15238569.
[13] Wróbel, T., Jurczyk, P., Baron, C. & Jezierski, J. (2023). Search for the optimal soaking temperature for hyperquenching of the GX2CrNiMoCuN 25-6-3-3 duplex cast steel. International Journal of Metalcasting. https://doi.org/10.1007/s40962-023-01020-x. (in print).
[14] Głownia, J. & Banaś, J. (1997). Effect of modification and segregation on the delta-ferrite morphology and corrosion resistance of cast duplex steel. Metallurgy and Foundry Engineering. 23(2), 261-267.

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Authors and Affiliations

T. Wróbel
1
ORCID: ORCID
P. Jurczyk
1
ORCID: ORCID
C. Baron
1
ORCID: ORCID
P. Nuckowski
2
ORCID: ORCID

  1. Silesian University of Technology, Department of Foundry Engineering, Towarowa 7, 44-100 Gliwice, Poland
  2. Silesian University of Technology, Materials Research Laboratory, Konarskiego 18a, 44-100 Gliwice, Poland

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