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Abstract

The lap joint welding of Al 3003 alloy by stationary shoulder friction stir welding (SSFSW) was performed under the conditions of tool rotation and welding speed, and it was confirmed that the welding was performed under all conditions. The tunnel defects and pores were formed in the weld zone at the lowest tool rotation and welding speed, and it is increased, the weld surface has been improved. At the same tool rotation speed at the welding speed is increased, the grain size was refined in the stir zone (SZ) and thus the hardness increased by about 14% compared to the base metal. The tensile shear strength is measured to be 10 kN or more under most conditions, and in the 4000 rpm with high heat input, the shear tensile strength was measured relatively lower than other conditions due to excessive heat input of the material.
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Authors and Affiliations

Woo-Chul Jung
1
ORCID: ORCID
Joo-Heon Park
1
Sang-Min Yoon
1
Young Kyun Kim
1

  1. Advanced Material & Processing Center, Institute for Advanced Engineering, 175-28 Goan-ro, 51 beon-gil, Yongin-si, Gyeonggi, 17180, Korea
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Abstract

The paper presents results of influence microwave drying on strength and technological properties of molding sand with gypsum binder researches, which, immediately after making and after the natural initial setting in air for 1, 2 or 5 hours, was heated with 250 W microwave power for 3, 6, 9 and 12 min time periods. The test was carried out on a mass containing (% -wt.): 88% Grudzeń-Las quartz sand, 12% "Dolina Nidy" plaster gypsum and 6% water. The loss of moisture content during natural drying and then microwave drying was determined, significant from the point of view of using the mass with gypsum binder in the production of products, using an environmentally friendly technology without casting incompatibilities. Additionally, the compressive strength of the mass was measured. The influence of both drying methods on the binder crystallization process and the associated mass strength was demonstrated, especially in terms of the possibility of selecting parameters and / or intensifying a specific drying method for use in the technology of manufacturing molds and foundry cores.
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Bibliography

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[3] Balance of mineral resources management in Poland and the world. Polish Geological Institute, Research Institute. Warszawa 2014. (in Polish)
[4] Chłądzyński, S. & Pichniarczyk, P. (2006). Gypsum and gypsum products in European standards. Materiały Budowlane. 6(10), 42-46. (in Polish).
[5] Akerman, K. (1964). Gypsum and anhydrite. Warszawa: PWN. (in Polish).
[6] Hazzat M., Sifou A., Ansalane S. & Hamidi A. (2019). Novel approach to termal degradation kinetics of gypsum: application of peak deconvolution and Model-Free isoconversional method. Journal of Thermal Analysis and Calorimetry. 140 (2).
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[11] Pawlak M. (2010). The influence of composition of gypsum plaster on its technological properties. Archives of Foundry Engineering. 10(4/2010), 55-60.
[12] Granat K., Paduchowicz P., Dziedzic A., Jamka M. & Biały P. (2020). Impact of hardening methods on the moulding sand’s properties with gypsum binder. Archives of Foundry Engineering. 4(20). 13-17. doi: 10.24425/afe.2020.133342.
[13] Nowak D., Gal B., Włodarska A. & Granat K. (2019). The influence of microwave drying parameters on the properties of synthetic moulding sands. Archives of Foundry Engineering. 4(19). 51-54.
[14] Gupta M. & Leong W. W. (2007). Microwaves and etals. Wiley. Azja 2007.
[15] Kowalski S., Rajewska K. & Rybicki A. Fizyczne podstawy suszenia mikrofalowego. Poznań: Wydawnictwo Politechniki Poznańskiej 2005 (in Polish).
[16] Kaczmarska K., Grabowska B. & Drożyński D. (2014). Analysis of selected properties of microwave-hardened molding sands bound with starch-based binders. Archives of Foundry Engineering. 4(14). 51-54. (in Polish).
[17] Banaszak J. & Rajewska K. (2013). Microwave drying of ceramic masses. Materiały odlewnicze. 2(2013), 180-185. (in Polish).
[18] Biały P. (2019). Selection of the method for curing environment-friendly moulding sands with a gypsum binder. Unpublished master thesis, Wroclaw University of Science and Technology, Wrocław, Poland. (in Polish).
[19] Zhenjun W., Nan D., Xiaofeng W. & Jie Z. (2020). Laboratory investigation of effects of microwave heating on early strength of cement bitumen emulsion mixture. Construction and Building Materials. 236(20). doi: 10.1016/j.conbuildmat.2019.117439
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[23] Paduchowicz P., Stachowicz M., Baszczuk A., Hasiak M. & Granat K. (2020). Evaluation of the chemical composition, TG – DTA and tensile strength tests of commercial gypsum kinds for foundry sandmixes application. Archives of Foundry Engineering. 2(20), 59-64.
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[27] Paduchowicz P, Stachowicz M. & Granat K. (2017). Effect of microwave heating on moulding sand properties with gypsum binder. Archives of Foundry Engineering. 3(2017), 97-102.
[28] PN-83 / H-11070
[29] PN-83/H-11073

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Authors and Affiliations

P.J. Paduchowicz
1
K. Granat
1
P. Biały
1

  1. Department of Foundry Engineering, Plastics and Automation, Wroclaw University of Technology, ul. Smoluchowskiego 25, 50-372 Wrocław, Poland
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Abstract

The aims of this study were to enhance electronic, photophysical and optical properties of molecular semiconductors. For this purpose, the isomers of the B-doped molecule (5,5′-Dibromo-2,2′-bithiophene) have been investigated by density functional theory (DFT) based on B3LYP/6-311++G** level of theory. The isomers were first calculated using kick algorithm. The most stable isomers of the B-doped molecule are presented depending on the binding energy, fragmentation energy, ionization potential, electron affinity, chemical hardness, refractive index, radial distribution function and HOMO-LUMO energy gap based on DFT. Ultraviolet-visible (UV–vis) spectra have been also researched by time-dependent (TD) DFT calculations. The value of a band gap for isomer with the lowest total energy decreases from 4.20 to 3.47 eV while the maximum peaks of the absorbance and emission increase from 292 to 324 nm and 392 to 440 nm with boron doped into 5,5′-Dibromo-2,2′-bithiophene. Obtained results reveal that the B-doped molecule has more desirable optoelectronic properties than the pure molecule.

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Authors and Affiliations

I. Muz
M. Kurban
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Abstract

The article presents the results of research concerning AlCu4MgSi alloy ingots produced using horizontal continuous casting process under variable conditions of casting speed and cooling liquid flow through the crystallizer. The mechanical properties and structure of the obtained ingots were correlated with the process parameters. On the basis of the obtained results, it has been shown that depending on the cooling rate and the intensity of convection during solidification, significant differences in the mechanical properties and structure and of the ingots can occur. The research has shown that, as the casting speed and the flow rate of the cooling liquid increase, the hardness of the test samples decreases, while their elongation increases, which is related to the increase of the average grain size. Also, the morphology of the intermetallic phases precipitations lattice, as well as the centerline porosity and dendrite expansion, significantly affect the tensile strength and fracture mechanism of the tested ingots.

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Authors and Affiliations

P.M. Nuckowski
T. Wróbel
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Abstract

The ecological factor is very important in shaping properties of alloys. It leads to a limitation or elimination, from the surroundings, of harmful elements from the heavy metals group. The so-called eco-brasses group comprises common lead-free brasses containing 10 to 40% of zinc and arsenic brasses of a high dezincification resistance. Among standardized alloys, CW511L alloy ( acc. to EN standard) or MS-60 alloy (acc. to DIN) can be mentioned. Investigations were performed on two different kinds of metal charges: ingots cast by gravity and the ones obtained in the semi-continuous casting technology with using crystallizers. The casting quality was analysed on the basis of the microstructure images and mechanical properties. The investigations also concerned increasing the corrosion resistance of lead-free alloys. This resistance was determined by the dezincification tendency of alloys after the introduction of alloying additions, i.e. aluminium, arsenic and tin. The investigations focused on the fact that not only alloying additions but also the production methods of charge materials are essential for the quality of produced castings. The introduced additions of aluminium and tin in amounts: 0÷1.2 wt% decreased the dezincification tendency, while arsenic, already in the amount of 0.033 wt%, significantly stopped corrosion, limiting the dezincification process of lead-free CuZn37 brass. At higher arsenic contents, corrosion occurs only within the thin surface layer of the casting (20 μ).

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Authors and Affiliations

J. Kozana
A. Garbacz-Klempka
M. Piękoś

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