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Abstract

The study investigated the primary structure of the new generation of superalloys based on Co-10Al-5Mo-2Nb and Co-20Ni- 10Al-5Mo-2Nb cobalt. Research on a group of cobalt-based materials was initiated in 2006 by J. Sato [1]. These materials may replace nickel-based superalloys in the future due to their excellent properties at elevated temperatures relative to nickel-based superalloys. The primary microstructure characterisation of the Co-10Al-5Mo-2Nb and Co-20Ni-10Al-5Mo-2Nb alloy are the basic subject of this article. The Co-10Al-5Mo-2Nb and Co-20Ni-10Al-5Mo-2Nb alloy are tungsten free alloys of a new type with the final microstructure based on the Co-based solid solution L12 phase of the Co3(Al,Mo,Nb) type as a strengthened structural element. The analysed alloys were investigated in an as-cast state after a vacuum casting process applied on graphite moulds. The primary microstructure of the alloys and the chemical constituent of dendritic and interdendritic areas were analysed using light, scanning electron and transmission microscopy. Currently, nickel-strengthened γ’ phase steels are still unrivalled in aerospace applications, however, cobalt based superalloys are a response to their existing limitations, which do not allow maintaining the current rate of development of aircraft engines.
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Authors and Affiliations

M. Kierat
1 2
ORCID: ORCID
G. Moskal
1 3
ORCID: ORCID
A. Zieliński
2
ORCID: ORCID
T. Jung
2
ORCID: ORCID

  1. Silesian University of Technology, Institute of Materials Science, 8 Krasińskiego Str., 40-019 Katowice, Poland
  2. Łukasiewicz Research Network – Institute for Ferrous Metallurgy, K. Miarki 12-14, 44-100 Gliwice, Poland
  3. Silesian University of Technology, University Zone of Material Innovation, 8 Krasińskiego Str., 40-019 Katowice, Poland
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Abstract

The S304H steel is used in the construction of pressure components of boilers with supercritical operating parameters. The paper presents the results of the research on the microstructure after ageing for 20,000 hours at 650 and 700°C. The microstructure examination was performed using scanning and transmission electron microscopy. The precipitates were identifies using transmission electron microscopy. The influence of ageing time on microstructure changes and the precipitation process of the tested steel is described. The presented research results are an element of material characteristics of the new generation of steel, which are used in the design work of pressure devices of steam boilers and in diagnostic work during operation.
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Authors and Affiliations

R. Wersta
1
ORCID: ORCID
A. Zieliński
2
ORCID: ORCID
M. Sroka
3
ORCID: ORCID
T. Puszczało
3 4
ORCID: ORCID
K. Sówka
3 4
ORCID: ORCID

  1. Office of Technical Inspection, Regional Branch Office based in Wrocław, 51 Grabiszyńska Str., 53-503 Wrocław, Poland
  2. Łukasiewicz Research Network – Institute for Ferrous Metallurgy, K. Miarki 12-14, 44-100 Gliwice, Poland
  3. Silesian University of Technology, Department of Engineering Materials and Biomaterials, 18 A S. Konarskiego Str., 44-100 Gliwice, Poland
  4. ZRE, 13 Gen. Jankego Str., 40-615 Katowice, Poland
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Abstract

The 22Cr25NiWCoCu austenitic stainless steel was developed by AB Sandvik Material Technology in Sweden. Due to its high creep strength and good corrosion resistance, this material is well suited for use in superheaters in advanced coal-fired power boilers as well as in other types of steam boilers using various types of fuel. The examined material was subject to long-term ageing for the time of annealing up to 20 000 h at 700 and 750°C. Precipitation processes and microstructure stability as-received and after ageing were investigated. Examination of the microstructure was conducted using scanning electron microscopy. The identification of secondary phases was carried out by X-ray phase composition.
Using the results of the investigations of precipitation processes in the microstructure, both within the grains and at the grain boundaries, their statistical analysis was carried out. To illustrate this impact, the following parameters were used: surface area and equivalent diameter of precipitates. Based on the surface area measurements, the percentage of the phase in the reviewed photo’s total area was calculated.
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Authors and Affiliations

M. Sroka
1
ORCID: ORCID
A. Zieliński
2
ORCID: ORCID
T. Puszczało
1 3
ORCID: ORCID
K. Sówka
1 3
ORCID: ORCID
B. Hadzima
4

  1. Silesian University of Technology, Department of Engineering Materials and Biomaterials, S. Konarskiego 18A, 44-100 Gliwice, Poland
  2. Łukasiewicz Research Network – Institute for Ferrous Metallurgy, K. Miarki 12-14, 44-100 Gliwice, Poland
  3. ZRE, ul. Gen. Jankego 13, 40-615 Katowice, Poland
  4. University of Žilina, Univerzitná 8215/1, 010 26 Žilina, Slovakia

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