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Abstract

For riveted joints with eccentricities of the load path, bending moments referred to as secondary bending are induced under nominally tensile loading conditions. Two simple theoretical models proposed in the literature to estimate the associated bending stresses are evaluated in the paper. Both approaches have been implemented in computer programs and applied to estimate the effect of several variables on the calculated bending stresses in the lap joint. Possibilities of the experimental and numerical verification of the models are also considered. Finally, a correlation between the secondary bending computed by one of the simple models and the observed fatigue properties of riveted specimens, as reported in the literature, is investigated. It is shown that deviations of the experimental results from the theoretical expectations stem from additional to secondary bending factors, like the inhomogeneous load transmission through the joint and the residual stresses induced by riveting process. These phenomena are known to be relevant to the fatigue behaviour of riveted joints, but they are not accounted for by the simple models. A conclusion from the present study is that despite the limitations and approximations inherent in the simple models, they provide reliable estimates of nominal bending stresses at the critical rivet rows and can be utilized in currently used semi-empirical concepts for predictions on the fatigue life of riveted joints.
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Abstract

Presented in this paper are results of an experimental investigation on the rivet flexibility and load transmission in a riveted lap joint representative for the aircraft fuselage. The test specimens consisted of two aluminium alloy Alclad sheets joined with 3 rows of rivets. Two different squeeze forces were applied to install the rivets. Rivet flexibility measurements have been performed under constant amplitude fatigue loading using several methods including two original optical techniques developed by the present authors. The axial tractions in the sheets required to determine the rivet flexibility have been derived from strain gauge measurements. In order to eliminate the effect of secondary bending the strain gauges have been bonded at the same locations on the outside and faying surface of the sheet. The experiments enabled an evaluation of the usefulness of various techniques to determine the rivet flexibility. It was observed that, although the measured flexibility was identical for both end rivet rows, the load transfer through either of these rows was different. Previous experimental results by the present authors suggest that behind the non-symmetrical load transfer distribution through the joint are large differences between the rivet hole expansion in the sheet adjacent to the driven rivet head and the sheet under the manufactured head [1]. It has been concluded that commonly used computation procedures according to which the load transfer is only related to the rivet flexibility may lead to erroneous results.
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