Archive of Mechanical Engineering

By the use of different distribution methods of dynamical characteristics in the form of slowness function, mechatronic discrete systems have been synthesized. Each model consists of mechanical discrete part and a piezostack actuator connected to LxRxCx external network that has to comply with dynamical requirements in the form of poles and zeros. External network can work within different configurations. In this paper, one investigates the influence of negative parameters of stiffness in mechanical replacement models and capacitance in final mechatronic structures, after dimensionless transformations and retransformations.

This paper presents a numerical investigation of fracture criterion influence on perforation of high-strength 30PM steel plates subjected to 7.6251 mm Armour Piercing (AP) projectile. An evaluation of four ductile fracture models is performed to identify the most suitable fracture criterion. Included in the paper is the Modified Johnson-Cook (MJC) constitutive model coupled separately with one of these fracture criteria: the MJC fracture model, the Cockcroft-Latham (CL), the maximum shear stress and the constant failure strain models. A 3D explicit Lagrangian algorithm that includes both elements and particles, is used in this study to automatically convert distorted elements into meshless particles during the course of the computation. Numerical simulations are examined by comparing with the experimental results. The MJC fracture model formulated in the space of the stress triaxiality and the equivalent plastic strain to fracture were found capable of predicting the realistic fracture patterns and at the same time the correct projectile residual velocities. However, this study has shown that CL one parameter fracture criterion where only one simple material test is required for calibration is found to give good results as the MJC failure criterion. The maximum shear stress fracture criterion fails to capture the shear plugging failure and material fracture properties cannot be fully characterized with the constant fracture strain.

The two-variable refined plate theory is used in this paper for the analysis of thick plates resting on elastic foundation. This theory contains only two unknown parameters and predicts parabolic variation of transverse shear stresses. It satisfies the zero traction on the plate surfaces without using shear correction factor. Using the principle of minimum potential energy, the governing equations for simply supported rectangular plates resting on Winkler elastic foundation are obtained. The Navier method is adopted for solution of obtained coupled governing equations, and several benchmark problems under various loading conditions are solved by present theory. The comparison of obtained results with other common theories shows the excellent efficiency of this theory in modeling thick plates resting on elastic foundation. Also, the effect of foundation modulus, plate thickness and type of loading are studied and the results show that the deflections are decreased by increasing the foundation modulus and plate thickness.

In this paper we propose an original configuration of a compliant mini-gripper for handling chemicals. The compliant mini-gripper is 3D modeled and analyzed with finite element method. To use it in a wider range of containers designed for laboratories we made several variants of fasteners. In order to obtain a functional prototype in a scale appropriate to characterize the system, we determined the material properties of the gripper and developed an experimental stand for characterizing the system with mini-gripper. Finally, we compared the movements of the experimental grip, made according to the movement of the bellows type actuator, determined based on, analytical and numerical results.

Nominal strength reduction in cross ply laminates of [0/90]2s is observed in tensile tests of glass fiber composite laminates having central open hole of diameters varying from 2 to 10 mm. This is well known as the size effect. The extended finite element method (XFEM) is implemented to simulate the fracture process and size effect (scale effect) in the glass fiber reinforced polymer laminates weakened by holes or notches. The analysis shows that XFEM results are in good agreement with the experimental results specifying nominal strength and in good agreement with the analytical results based on the cohesive zone model specifying crack opening displacement and the fracture process zone length.

In recent times, the concept of hard turning has gained awareness in metal cutting as it can apparently replace the traditional process cycle of turning, heat treating, and finish grinding for assembly of hard, wear-resistant steel parts. The major apprehension in hard turning is the tool vibration, which affects the surface finish of the work piece, has to be controlled and monitored. In order to control tool vibration in metal cutting, a magnetorheological fluid damper which has received great attention in suppressing tool vibration was developed and used. Also an attempt has been made in this study to monitor tool vibration using the skewness and kurtosis parameters of acoustic emission (AE) signal for the tool holder with and without magnetorheological damper. Cutting experiments were conducted to arrive at a set of operating parameters that can offer better damping characteristics to minimize tool vibration during turning of AISI4340 steel of 46 HRC using hard metal insert with sculptured rake face. From the results, it was observed that the presence of magnetorheological damper during hard turning reduces tool vibration and there exist a strong relationship between tool vibration and acoustic emission (AERMS) signals to monitor tool condition. This work provides momentous understanding on the usage of magnetorheological damper and AE sensor to control and monitor the tool condition during turning of hardened AISI4340 steel.

Attempts to perform synthesis of a passive vibroinsulation two-mass system intended for the simultaneous reduction of machine frame vibrations and forces transmitted to foundations by supporting elements were undertaken in the study. In view of the variable frequency of the machine operation, it was necessary for the frequency interval, encompassed by the vibroinsulation system operation, to be within given limits. On the grounds of properties of the linear massive-elastic system formulated in the works of Genkin and Ryaboy (1998), the problem of vibroinsulation system synthesis was formulated in the parametric type optimisation approach with equality and inequality limitations. For piston compressor vibroinsulation, the mass and elasticity matrices of the vibroinsulating system, as well as its physical structure, were determined. Its operation was verified on the basis of simulation investigations, taking into account the system loss and transient states.

The primary importance of the paper is the application of the efficient formulation for the simulation of open-loop lightweight robotic manipulator. The framework employed in the paper makes use of the spatial operator algebra and the associated equations are expressed in joint space. This compact representation of the manipulator dynamics makes it possible to solve the robot forward and inverse dynamics problems in a recursive and fast manner. In the current form, the presented algorithm can be applied for the dynamics simulation of an open-loop chain system possessing any number of joints. Specifically, the formulation has been successfully applied for the analysis of the 7DOF KUKA LWR robot. Results from a number of test cases for the robot demonstrate the verification of the calculations.